THUMPER FAB TF040301 Can-Am Defender and Defender Max Audio Roof and LED Light System Instruction Manual

THUMPER FAB TF040301 Can-Am Defender and Defender Max Audio Roof and LED

Light System

The Can-Am Defender & Defender Max Audio Roof & LED Light System is a UTV accessory designed and manufactured by Thumper Fab. The system includes an aluminum audio roof, LED light system, and tube clamp kit. The product comes in different part numbers: TF040301 – TF040310.

Product Parts and Tools

The following is a list of parts and tools included in the product:

Note: Hardware Quantities for single cab Defender.

Product Installation Instructions

Follow the steps below to install the Can-Am Defender & Defender Max Audio Roof & LED Light System:

1. Install FOAM MOUNTING TAPE from hardware kit on side of frame as shown in red in the diagram below.
2. Remove (4) STOCK BOLTS and (4) NUTS from rear L & R sides of vehicle frame. Retain for later use.
3. (Skip this step for single cab) Install TUBE CLAMPS (pictured below in blue) from kit onto the middle bar on vehicle roll cage. Refer to the documentation in box and the diagram below for assembly.
4. With at least one person assisting you, lift the AUDIO ROOF into place over your Defender and slowly set it onto vehicle.
5. Align pre-attached STANDOFFS/THREADED BOLTS on front/underside of AUDIO ROOF with stock holes on vehicle frame. Loosely secure with FLAT WASHERS and NUTS on each side.
6. Align middle holes on AUDIO ROOF with TUBE CLAMP mounting holes from step 3. Stack (2) STANDOFFS on each side between AUDIO ROOF and TUBE CLAMPS.
7. Insert 2 BOLTS with BONDED WASHERS through AUDIO ROOF and STANDOFF STACKS. Loosely secure with FLAT WASHERS and NUTS.
8. Using STOCK BOLTS / NUTS from AUDIO ROOF to vehicle frame, secure rear of the system.
9. You may now TIGHTEN ALL HARDWARE. TORQUE STANDOFF HARDWARE TO 10 FT-LBS.
10. Run POWER CABLE from AUDIO ROOF to (+) and (-) terminals on vehicle battery.

Product Usage

After installing the Can-Am Defender & Defender Max Audio Roof & LED Light System, follow the steps below to use the system:

1. Turn on the power switch on the control unit.
2. Turn on the radio and select your preferred station.
3. Turn on the LED light system using the SRC button.
4. Enjoy your ride with music and lights!

Installation Video

To watch the installation video, go to www.thumperfab.com.

PARTS

REF /QTY /PART DESCRIPTION

1. 1 /6 (2*)/ 3/8″ Standoff Bushings
2. 2/ 5/16” Bonded Washers
3. 4 /(2*) 5/16” Flat Washers
4. 4 (2*)/ 5/16” Nuts
5. 2 /5/16” x 2” Bolts
6. 1/ Tube Clamp Kit (includes 1 pair, plus hardware)
7. 1 (1*) Power Cable (attached to roof)

• Hardware Quantities for single cab Defender)

TOOLS

• 5/16” Drill Bit & Drill
• 1/2”, 5/16”, & 3/8” Socket
• 8/32” Hex Wrench

INSTALLATION INSTRUCTIONS

1. Install FOAM MOUNTING TAPE from hardware kit on side of frame as shown in red in the diagram below.
2. Remove (4) STOCK BOLTS and (4) NUTS from rear L & R sides of vehicle frame. Retain for later use.
3. (Skip this step for single cab) Install TUBE CLAMPS (pictured below in blue) from kit onto the middle bar on the vehicle roll cage. Refer to the documentation in the box and the diagram below for assembly.
4. With at least one person assisting you, lift the AUDIO ROOF into place over your Defender and slowly set it onto vehicle.
5. Align pre-attached STANDOFFS/THREADED BOLTS on front/underside of AUDIO ROOF with stock holes on the vehicle frame. Loosely secure with FLAT WASHERS and NUTS on each side.
   • (AUDIO ROOF -> STANDOFF / THREADED BOLT – VEHICLE CAGE – › FLAT WASHER -› NUT )
6. Align middle holes on AUDIO ROOF with TUBE CLAMP mounting holes from stEp 3. Stack (2) STANDOFFS on each side between AUDIO ROOF and TUBE CLAMPS.
7. Insert 2″ BOLTS with BONDED WASHERS through AU- DIO ROOF and STANDOFF STACKS. Loosely secure with FLAT WASHERS and NUTS.
   • (2-INCH-BOLT- , BONDED WASHER AUDIO ROOF + STANDOFF STANDOFF -› VEHICLE CAGE -> FLAT WASHER - NUT )
8. Using STOCK BOLTS / NUTS from STEP 2, secure rear of AUDIO ROOF to vehicle frame
9. You may now TIGHTEN ALL HARDWARE.
   • TORQUE STAND OFF
   • HARDWARE TO 10 FT-LBS

OPERATION

1. Turn on power to Control Unit (front, center of underside of roof).
2. Install mobile app to connect via Bluetooth® to 8-panel Control Switch using QR code, or visit: http://download.appglobalmarket.com/happylightingdownload.html
3. To pair your device to the Rockford Fosgate® PMX-0 media receiver, you will need to press “SRC” button on unit until you hear “Bluetooth Mode* (FIG. 11)
   • L2 & L3 Roofs use PMX – O L4 Roofs use PMX-2 L5 Roofs = PMX-3
4. Turn on lights & music and…

Thumper Fab

• 5103 Elysian Fields Rd, Marshall, Tx 75672
• Customer Service: 903-472-0928
• To watch installation video, go to: www.thumperfab.com

References

• Thumper Fab - UTV Accessories

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