Schneider Electric GVXOPT002 Galaxy VX Lithium-Ion BMS Power Supply Kit Installation Guide

Schneider Electric GVXOPT002 Galaxy VX Lithium-Ion BMS Power Supply Kit

Product Information

The Galaxy VX Lithium-ion BMS Power Supply Kit (GVXOPT002) is an advanced power supply kit designed for use with Schneider Electric’s Galaxy VX UPS systems. It features a Lithium-ion battery management system that provides reliable and efficient power backup for critical applications. The kit includes all necessary components for installation and operation, including cables, connectors, and mounting hardware.

Product Usage Instructions

Before attempting to install, operate, service or maintain the Galaxy VX Lithium-ion BMS Power Supply Kit, it is important to read and understand the safety instructions provided in the user manual. Only qualified personnel should perform these tasks.

Installation

1. Carefully unpack the GVXOPT002 power supply kit and ensure that all components are included.
2. Follow the torque specifications provided in the user manual to securely mount the power supply kit to the UPS system.
3. Connect the cables and connectors as specified in the user manual.

Operation

1. Once the GVXOPT002 power supply kit is installed, turn on the UPS system and ensure that the battery management system is functioning properly.
2. Monitor the battery status and replace the battery as needed according to the instructions provided in the user manual.
3. If any issues are encountered during operation, refer to the troubleshooting section of the user manual for guidance.

Maintenance

1. Regularly inspect the GVXOPT002 power supply kit for signs of damage or wear.
2. Perform routine maintenance as specified in the user manual.
3. Contact Schneider Electric support if any issues or concerns arise during maintenance or operation of the power supply kit.

Important Safety Instructions

SAVE THESE INSTRUCTIONS

Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.

DANGER
DANGER: indicates a hazardous situation which, if not avoided, will result in death or serious injury. Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING: indicates a hazardous situation which, if not avoided, could result in death or serious injury. Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION
CAUTION: indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Failure to follow these instructions can result in injury or equipment damage.

NOTICE
NOTICE: is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message. Failure to follow these instructions can result in equipment damage.

Please Note: Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.

Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Read all instructions in the Installation Manual before installing or working on this UPS system. Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned. Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the
  external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected.

• After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric.
  Failure to follow these instructions will result in death or serious injury

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The UPS system must be installed according to local and national regulations.
Install the UPS according to

• IEC 60364 (including 60364–4–41- protection against electric shock, 60364– 4–42 – protection against thermal effect, and 60364–4–43 – protection against overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1) depending on which one of the standards apply in your local area.
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Install the UPS system in a temperature controlled indoor environment free of conductive contaminants and humidity.

• Install the UPS system on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system.
  Failure to follow these instructions will result in death or serious injury.
  DANGER
  HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The UPS is not designed for and must therefore not be installed in the following unusual operating environments:

• Damaging fumes

• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other sources

• Moisture, abrasive dust, steam or in an excessively damp environment

• Fungus, insects, vermin

• Salt-laden air or contaminated cooling refrigerant

• Pollution degree higher than 2 according to IEC 60664-1

• Exposure to abnormal vibrations, shocks, and tilting

• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS. Failure to follow these instructions will result in death or serious injury.

WARNING
HAZARD OF ARC FLASH Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the Installation Manual. Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE
RISK OF OVERHEATING: Respect the space requirements around the UPS system and do not cover the product’s ventilation openings when the UPS system is in operation. Failure to follow these instructions can result in equipment damage.

NOTICE
RISK OF EQUIPMENT DAMAGE: Do not connect the UPS output to regenerative load systems including photovoltaic systems and speed drives.

Failure to follow these instructions can result in equipment damage.

Electrical Safety
This manual contains important safety instructions that should be followed during the installation and maintenance of the UPS system.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
• Disconnection devices for AC and DC must be provided by others, be readily accessible, and the function of the disconnect device marked for its function.
• Turn off all power supplying the UPS system before working on or inside the equipment.
• Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge.
• The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first.
  Failure to follow these instructions will result in death or serious injury.

The label below must be added if:

1. The UPS input is connected through external isolators that, when opened, isolate the neutral, OR
2. The UPS input is connected via an IT power system. The label must be placed adjacent to all upstream power disconnection devices that isolate the neutral. The label below must be also added if back feed protection is provided external to the equipment. See for more details. The label must be placed adjacent to all upstream power disconnection devices.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Risk of voltage back feed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.

Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions. Keep unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries

• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH When replacing batteries, always replace with the same type and number of
batteries or battery packs.

Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF EQUIPMENT DAMAGE

• Mount the batteries in the UPS system, but do not connect the batteries until the UPS system is ready to be powered up. The time duration from battery connection until the UPS system is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, we recommend that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage.
  Failure to follow these instructions can result in injury or equipment damage.

Torque Specifications

Install the Lithium-ion BMS Power Supply Kit GVXOPT002

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Perform a total power off of the UPS before installing the Lithium-ion BMS power
supply kit. The UPS must be completely isolated and no power sources must be connected to the UPS.
Failure to follow these instructions will result in death or serious injury.
NOTE : Torque the signal and power cables in this procedure to 1.7 Nm (1.25 lb-ft / 15.05 lb-in).

1. Open the upper right inner door of the I/O cabinet and remove the indicated covers. Save the screws. Discard the covers.
   

2. Loosen or remove the DIN rails.

3. Click the AUX switch onto the left side of the battery control breakers. Click the two battery control breakers with AUX switches onto the DIN rails.

4. Tighten or reinstall the DIN rails.

5. Disconnect the ten cables from the terminal block.

6. Connect the two signal cables (marked BBMS1: 43 and 44) to the input AUX switch (BBMS 1).

7. Connect the two signal cables (marked BBMS2:43 and 44) to the output AUX switch (BBMS 2).

8. Connect the three power cables (marked BBMS1: 1, 3, and 5) to the input breaker (BBMS 1).

9. Connect the three power cables (marked BBMS2: 1, 3, and 5) to the output breaker (BBMS 2).

10. Close the upper right inner door and fasten with the screws. Install the new covers (870-65262), reuse the screws from step 1 and torque to 5 Nm (3.69 lb-ft / 44.3 lb-in).

11. Follow the UPS installation manual to connect the external supply cables for the Lithium-ion battery solution.

Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison

France
+ 33 (0) 1 41 29 70 00
www.se.com
As standards, specifications, and design change from time to time, please ask for confirmation of the information given in this publication.
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