COLUMBUS X500 Excenter Machine User Manual
- June 10, 2024
- COLUMBUS
Table of Contents
COLUMBUS X500 Excenter Machine User Manual
Safety
This chapter contains an overview of all important safety aspects.
In addition, the individual sections contain specific safety instructions on how danger can be avoided, indicated with appropriate symbols. Furthermore, the pictograms, signs and instructions on the appliance must be observed and kept in 0readable condition. Observation of the safety instructions permits optimal protection of the personnel from hazards and ensures safe and reliable operation of the equipment.
General
The appliance is designed to the current standard of technology and operational safety.
However, dangers can arise from this appliance, if it from not used by properly trained personnel, is used improperly or not for the purpose intended.
Every person, who is asked to work with or carry out work on the appliance, is required to read the operating manual and have understood it before working with the equipment. This also applies to people who have already worked with such an appliance or a similar one or who was trained by the manufacturer.
Knowledge of the content of the operating manual is a prerequisite for protecting personnel against danger and avoiding mistakes and thus ensure safe and reliable operation of the appliance.
To avoid danger and ensure optimal performance, no modifications or changes may be made to the equipment, unless they have been expressly approved by the manufacturer
All safety signs and operating instructions on the appliance must always be kept in a clearly readable condition.
Damaged or unreadable signs must be replaced immediately.
The settings and ranges of values shown in the operating manual must be respected.
The employer is recommended to obtain confirmation from the operator that he/she had read and understood the operating manual.
Transport and storage
During transport, the device must always be switched off and fastened securely.
The device may only be stored in closed rooms.
For proper storage, take the machine’s weight into consideration.
Disposal / scrapping
regulations.
Collect and dispose of any leaking liquids in an environmentally sound manner
or process and recycle them wherever possible.
If possible, recycle used batteries; otherwise, dispose of them according to the applicable environmental protection regulations.
The device must be scrapped at an authorised scrapping point.
Prior to scrapping the device, the following components / materials must be removed and separated as well as disposed of separately in accordance with the environmental protection regulations:
- Cleaning pads
- Plastic lines and parts
- Electrical and electronic parts (*).
(*) For the scrapping of the electrical and electronic components in particular, please contact your local plant branch office.
Responsibility of the owner/operator
This operating manual and the manufacturers’ manuals relating to the components used must be kept in the immediate surroundings where the appliance is kept and must be available to the installation, service, maintenance and cleaning personnel at all times.
The appliance may only be used when it is in a safe condition and in perfect working order only. All protection devices must be fitted at all times and regularly checked to ensure they are in good condition.
The statements about the work safety refer to the directives of the European Union, valid at the time of manufacture of the appliance. During the entire working life of the equipment, the owner/operator is obliged to compare the above mentioned safety protection measures with the current and heed any new rules, which may have been introduced. Outside the
European Union, the work safety laws and local regulations valid where the equipment is used must also be taken into account.
Beside the work safety guidelines contained in this operating manual, it is also necessary to comply with the generally valid safety and accident prevention regulations, which apply to the use of the appliance, and with the current environmental protection regulations.
The owner/operator and those authorized by him are responsible for ensuring reliable operation of the equipment and for clearly specifying who is responsible for the set up, operation, maintenance and cleaning of the appliance.
The instructions given in the operating manual are to be respected in full and without reservations!
The owner/operator has also to ensure that
- as specified in the work safety regulations, a hazard assessment is carried out to determine what hazards exist which are specific to the area where the equipment will be used
- as specified in the law on the use of tools and appliances, an instruction sheet is provided containing all additional instructions and safety regulations, resulting from the hazard assessment of the workplace
Proper use
The operational safety of the appliance is only guaranteed when the equipment is used according to the instructions contained in the operating manual.
The machine is only designed for cleaning waterproof and abrasion resistant floor coverings inside buildings. Cleaning pads are used for wet cleaning.
The surfaces to be cleaned must be flat and not exceed an inclination of more than 10 percent. You must not go over uneven bumps, such as thresholds and steps, when cleaning.
Proper use also means observing the correct procedures concerning set up, operation, maintenance and cleaning instructions.
Every use of the appliance which goes beyond this and/or other use is forbidden and will be regarded as improper use! Claims for damages, of whatever kind, resulting from improper use against the manufacturer and/or his representatives are excluded. The operator alone is liable for all damages which may arise from improper use.
Work safety
Danger to persons and/ort he equipment can be avoided by following the on work safety instructions.
Non-observance of these instructions can put people or objects at risk through mechanical or electrical factors or through the equipment breaking down.
Non-observance of the safety regulations will result in the loss of any right to claim for damages.
Protective clothing
When working on and with the appliance the following must be worn:
- Solid closed shoes with non-skid soles
- Close-fitting working clothes (resistant to tearing, no wide sleeves, no rings or other jewellery, etc.)
Dangers resulting from the equipment
The appliance has undergone a risk assessment. The design and layout of the equipment resulting from this corresponds to the current state-of-the-art.
However, a certain risk always remains!
The appliance needs to be used responsibly and carefully. Improper use or use by unauthorized persons can endanger other people.
WARNING! Risk of injury!
Improper use of the equipment can cause serious injuries through crushing,
running over or contacting people with the oscillating tool.
Thus the following rules should be observed:
- The appliance may not be used on floors with an inclination of more than 10%.
- Always approach people and other objects slowly and carefully.
- When operating the appliance never put other people at risk.
- When working, ensure that other people – especially children – never come into contact with the appliance.
- Unauthorized persons should have no access to the appliance
ATTENTION!
Improper use can cause considerable damage to the appliance, floor covering as
well as other objects. When using the appliance, never run over thresholds,
steps, carpets or loose objects that can be driven over.
WARNING! Risk of injury!
The uncontrolled motion of the appliance can caused serious injuries through
crushing, running over or falling over.
WARNING! Risk of injury!
Rotating brushes, pad holder or pads can cause serious injuries if they come
into contact with anyone. Therefore, please observe the following rules:
- Never touch the oscillating tool.
- Never touch other people with the oscillating tool.
- Pull out the main plug before the machine is tilted to change tools.
WARNING! Danger of electric shock!
Electricity can cause serious injuries. If the insulation or an individual component is damaged, there can be a risk of a fatal electric shock. Therefore:
- Before starting maintenance works always unplug the appliance!
- Always check the mains lead for damage before plugging in the appliance.
- Make sure that the power cord is not damaged by crushing, pulling, rubbing, etc.
- Do not drive over the power cord.
- When replacing connection cables, plugs, couplings, fuses or sockets, the technical data specified by the manufacturer must be observed.
- The mains plug may only be plugged into ground contact sockets.
- The voltage specified on the rating plate must match the voltage of the power source.
Through incorrect operation or other faults, cleaning fluid may remain on the floor.
WARNING! Risk of injury through slipping!
When working with the appliance always wear non-skid safety shoes and ensure
that cleaning fluid which has leaked out is cleaned up completely.
When cleaning floors with the appliance, cleaning agents can be used.
WARNING!
Cleaning agents can be hazardous to health. Thus observe the following rules:
- Ensure that the cleaning agent does not come into contact with the skin or the eye.
- Keep to the concentration specified in the cleaning agent manufacturer’s guidelines.
- Follow the instructions in the cleaning agent manufacturer’s safety data sheet.
Operating personnel
The appliance may only be operated and maintained by approved, properly trained and instructed personnel. The personnel must have been especially instructed about the dangers which can arise.
“Instructed persons” are those who have been informed about the tasks they have to perform and about possible hazards if the equipment is used incorrectly; where necessary, they have been taught about the appropriate protection measures and the precautions to be taken.
“Qualified persons” are those who, through their training, knowledge and experience as well as their knowledge of the relevant regulations, are able to do the tasks conferred on them and to recognize the potential dangers.
If the persons concerned do not have the necessary knowledge, then training is required accordingly.
The responsibilities for operating and servicing the equipment must be clearly defined and adhered to, so that misunderstandings which could affect safety are avoided.
The appliance may only be operated and maintained by people who can be expected to perform their work reliably.
Their approach to work must in no way endanger people, the environment or the equipment.
People under the influence of drugs, alcohol or medication which affects their reactions, are not allowed to work on or with the appliance in any way.
When choosing personnel, the youth employment laws of the country concerned must be taken into account with regard to minimum age requirements and any occupation-specific rules relating to this.
It is the responsibility of the operator to ensure that no unauthorized person works on or with the appliance.
Unauthorized persons, such as visitors, etc, may not handle the appliance. For security reasons they must be kept at an appropriate distance.
It is the duty of the operator to report any changes in the way the appliance works, which could affect safety, immediately to the person responsible.
Switch off the machine during cleaning and maintenance work. Activate the parking brake and remove the switching key.
Operating position
During floor cleaning, the operator’s workplace is located at the guide handle behind the device.. Only one person may work on the device at any one time.
Conduct in the case of danger or accidents
Where there is danger or if an accident occurs, immediately stop the appliance by switching it off and pulling of the mains plug.
Ensure that First-Aid equipment (first-aid box, eye lotion, etc.) and a fire extinguisher are available nearby.
Staff must be made aware of the procedures to be followed and location of safety equipment, alarm buttons, First-Aid boxes and rescue equipment. This will ensure prompt action in the case of accidents or if dangers occur.
Maintenance
WARNING!
Pull out the mains plug before cleaning and servicing the machine.
The maintenance intervals (according to the Maintenance Instructions) must be
complied with.
Accessories and spare parts
Only accessories and spare parts approved by the manufacturer may be used. By
using original accessories and original spare parts, it is ensured that the
device can be operated in a safe, reliable and failure-free manner.
ATTENTION!
Incorrect or defective spare parts of third-party manufacturers might damage
the device. If, however, other spare parts than original spare parts of the
manufacturer or spare parts which were not purchased from the manufacturer are
used, all obligations entered into by the manufacturer or their dealers, such
as guarantee commitments, service contracts etc., will expire without notice.
Explanation of danger symbols
WARNING! This symbol is used to indicate all safety instructions in this operating manual whose non-observance could result in injury or death.
WARNING! Danger of electric shock!
The unit must not be operated by children or juveniles.
Wear protective gloves and solid closed shoes with non-skid soles while working with machine!
The water temperature must not exceed 40 degrees.
**** Keep to the concentration specified in the chemicals manufacturer’s guidelines.
Wear Protective gloves to protect the hand againstinjuries and from contact with substances which could endanger health.
Don’t mix chemicals from different suppliers
Included in delivery
Design and function
- Operating handle
- Locking lever
- Carrying handle
- Extra weights (optional)
- Tread plate
- Water connection (optional tank)
- Connection cable
- Bowden cable (optional tank)
- Guide rod
- Tank (optional)
- Engine
- Water hose (optional tank)
- Cleaning pad
- Switch leve
- Unlock button’
- Positioning lever
- Mains cable
- Hook
- Dosing lever
Montage
Extra
before work
Extra
Operation
after work
week
Extra
Transport
Technical documentation
EC-Declaration of Conformity
in accordance with the EC Directive on Machines 2006/42/EC
Manufacturer
G. Staehle GmbH u. Co. KG columbus Reinigungsmaschinen Mercedesstraße 15
D – 70372 Stuttgart
hereby declares that the following product conforms to the regulations of the above mentioned directive – as well as any modifications valid at the time the declaration was made.
Product : Eccentermachine
Type : X 500
The following related standards apply:
DIN EN ISO 12100:2011-03| Safety of machinery – General principles for design
– Risk assessment and risk reductio
---|---
DIN EN 60335-1| Household and similar electrical appliances – Safety – Part 1:
General requirements
DIN EN 60335-2-67| Household and similar electrical appliances – Safety – Part
2-67: Particular requirements for floor treatment machines for commercial use
DIN EN IEC 61000-3-2| Electromagnetic compatibility (EMC). Limits. Limits for
harmonic current emissions (equipment input current =16 A per phase)
DIN EN 61000-3-3:2020-07| Electromagnetic compatibility (EMC) – Part 3-3:
Limits – Limitation of voltage changes, voltage fluctuations and flicker in
public low-voltage supply systems, for equipment with rated current ≤ 16 A per
phase and not subject to conditional connection
DIN EN IEC 63000:2019-05| Technical documentation for the assessment of
electrical and electronic products with respect to the restriction of
hazardous substances
DIN EN 55014-1| Electromagnetic compatibility – Requirements for household
appliances, electric tools and similar apparatus – Part 1: Emission
DIN EN 55014-2| Electromagnetic compatibility – Requirements for household
appliances, electric tools and similar apparatus – Part 2: Immunity – Product
family standard
The following additional EU directives have been applied::
2014/30/EU EMC Directive
Stuttgart, 01.08.2022 Dipl. Ing.(BA) Erich Stockmann, Head of Design and Development
Authorised Documentation Representative: Dr. M. Baumgärte
G. Staehle GmbH u. Co. KG
columbus Reinigungsmaschinen
Mercedesstr. 15
D – 70372 Stuttgart
Telefon +49(0)711 / 9544-950
info@columbus-clean.com
www.columbus-clean.com
References
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