Charmglow 810-8410-F 4 Burner Gas Grill Owner’s Manual
- July 8, 2024
- Charmglow
Table of Contents
- Charmglow 810-8410-F 4 Burner Gas Grill
- Product Information
- Product Usage Instructions
- GENERAL WARNINGS
- INSTALLATION INFORMATION
- LIGHTING THE MAIN BURNERS
- OPERATING THE GRILL
- CLEANING AND MAINTENANCE
- BEFORE STORING YOUR GRILL
- FREQUENTLY ASKED QUESTIONS
- ASSEMBLY INSTRUCTIONS
- WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Charmglow 810-8410-F 4 Burner Gas Grill
Product Information
The Charmglow 810-8410-F is a high-quality gas grill designed for outdoor cooking. It comes with detailed assembly and operating instructions to ensure safe and efficient use.
Specifications
- Model: Charmglow 810-8410-F
- Manufacturer: Appliance Factory Parts
- Compatible with: 997 Models of Charmglow Grills
Product Usage Instructions
Assembly Instructions:
- Read the owner’s manual carefully and familiarize yourself with the parts.
- Assemble the grill according to the provided instructions, ensuring all parts are securely connected.
- Double-check all connections before operating the grill.
Operating Instructions:
- Ensure the gas supply is turned off before starting.
- Follow the lighting instructions provided in the manual to ignite the grill.
- Adjust the heat settings as needed for your cooking requirements.
- Monitor the grill while in use and follow safety precautions.
FAQs
- Q: Where can I find replacement parts for the Charmglow 810-8410-F?
- A: Genuine replacement parts for the Charmglow 810-8410-F can be found at Appliance Factory Parts or online at www.grillpartsonline.com.
- Q: What type of gas cylinder is recommended for use with this grill?
- A: The Charmglow 810-8410-F requires a 20 lb. (9.1 kg) capacity LP (Liquid Propane) gas cylinder with a Type 1 cylinder valve and an over-filling protection device (OPD). Ensure to purchase the recommended cylinder for safe operation.
This Owner’s Manual is provided and hosted by Appliance Factory Parts.
Charmglow 810-8410-F Owner’s Manual
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OWNER’S MANUAL / NOTICE D’UTILISATION
ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCTIONS D’ASSEMBLAGE ET D’UTILISATION
SAVE THIS MANUAL FOR FUTURE REFERENCE CONSERVER CETTE NOTICE POUR RÉFÉRENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
AVIS À L’INSTALLATEUR:
REMETTRE CETTE NOTICE AU PROPRIÉTAIRE POUR QU’IL
PUISSE S’Y RÉFÉRER PLUS TARD.
WARNING / AVERTISSEMENT
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED.
READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL
INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE. UNE EXPLOSION DANGEREUSE RISQUE DE SE PRODUIRE SI
CES
AVERTISSEMENTS ET INSTRUCTIONS SONT IGNORÉS. LIRE ET RESPECTER TOUS LES
AVERTISSEMENTS ET INSTRUCTIONS DE CETTE NOTICE POUR ÉVITER DES BLESSURES
GRAVES, VOIRE MORTELLES, OU
DES DÉGÂTS MATÉRIELS.
IMPORTANT SAFETY
WARNINGS
WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE
OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR
ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION
WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND
OPERATING YOUR GRILL.
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
DANGER
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
1. DO NOT store or use gasoline or other flammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity
of this or any other appliance.
DANGER
· DO NOT store a spare LP gas cylinder under or near this appliance. · Never
fill the cylinder beyond 80% full. · A fire causing death or serious injury
may occur if the above is not followed exactly.
1
TABLE OF CONTENTS
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 3 Installation and LP Cylinder Specifications
and Safe Use. . . . . . . . . . . . . . 46 Connecting LP Cylinder and Hose /
Regulator to Grill . . . . . . . . . . . . . . . . 67 Leak Testing . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 89 Pre-start Check List . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . 9 Lighting Instructions. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1011
Operating Grill and Helpful Hints . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 1214 Proper Care and Maintenance . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 1416 Transporting and Storage . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1617 Trouble
Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 17 Frequently Asked Questions . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 1819 Parts List and Assembly
Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2031
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . Back Cover
DANGER: Indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury. WARNING: Be alert to the possibility
of serious bodily injury if the instructions are not followed. Be sure to read
and
carefully follow all of the messages. CAUTION: Indicates a potentially
hazardous situation which, if not avoided, may result in minor or moderate
injury.
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com
2
GENERAL WARNINGS
WARNING
· Never use natural gas in a unit designed for liquid propane gas.
· Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires.
· Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.
· Never check for leaks using a match or open flame.
CAUTION!
Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.
· Always keep your gas grill free and clear of gasoline, lighter fluid, paint thinner, or other flammable vapors and liquids or combustible materials.
· Always check the grill prior to each use as indicated in the “Pre-Start Check List” section of this manual.
· DO NOT obstruct the flow of combustion or ventilation air.
· Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.
· Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.
· DO NOT leave the grill unattended while in use.
· DO NOT allow the gas hose to come in contact with hot surfaces.
· DO NOT allow grease from drain hole to fall on hose or valve regulator assembly.
· Keep any electrical supply cords away from water or heated surfaces.
· Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority to determine proper size and type.
· For household use only. DO NOT use this grill for anything other than its intended purpose.
· DO NOT use while under the influence of drugs or alcohol.
· Grill is hot when in use. To avoid burns:
· DO NOT attempt to move the grill. · Lock the wheels so the unit does not accidentally move. · Wear protective gloves or oven mitts. · DO NOT touch any hot grill surfaces. · DO NOT wear loose clothing or allow hair to come in contact with grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD
RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE. SAVE THIS MANUAL FOR FUTURE
REFERENCE.
3
WARNING
· FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as
a garage, shed or breezeway.
· Use your grill OUTDOORS in a well ventilated space away from dwellings or
other buildings to prevent dangers associated with gas accumulation and toxic
vapors. We recommend your grill be situated at least 10 feet (3.1 m) from
buildings. Not adhering to these clearances will prevent proper ventilation
and may increase the risk of a fire and/or property damage, which could also
result in personal injury.
· Maintain a minimum clearance of 36 inches (91 cm) between all sides of
grill, deck railings, walls or other combustible material. DO NOT use grill
under overhead unprotected combustible construction.
· DO NOT use or install this grill in or on a recreational vehicle and/or
boat.
INSTALLATION INFORMATION
The installation of this appliance must be in accordance with: All applicable
local codes, or in the absence of local codes, either: · National Fuel Gas
Code ANSI Z223.1 NFPA 54 · Natural Gas and Propane Installation Code: CAN/CGA
B149.1 · Natural Gas Installation Code: CAN/CGA B149.1 (Canada) · Propane
Installation Code: CAN/CGA B149.2 (Canada)
To check your local codes, see your local LP gas dealer or natural gas
company. This grill was not intended to be connected to a natural gas supply
line. If an external electrical source is utilized, it must be electrically
grounded in accordance with local codes, or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA 22.1.
WARNING
LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)
The LP cylinder is available for purchase at the same location the grill was
purchased. The LP (Liquid Propane) gas cylinder specifically designed to be
used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a Type
1 cylinder valve and an over-filling protection device (OPD).
· This grill is designed to fit Worthington, Manchester or SMPC brand 20 lb.
(9.1 kg) cylinders. Other brand DOT cylinders may fit this grill if the
cylinder has similar dimensions of the top and bottom rings.
· DO NOT connect this grill to an existing #510 POL cylinder valve with Left
Hand threads. The Type 1 valve can be identified with the large external
threads on the valve outlet.
· DO NOT connect to a propane cylinder exceeding this capacity.
· DO NOT connect to a cylinder that uses any other type of valve connection
device.
4
CYLINDER SPECIFICATIONS:
When purchasing or exchanging a cylinder for your gas grill, it must be
constructed and marked in accordance with the specifications for LP gas
cylinders of the U.S. Department of Transportation (DOT) or the National
Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods; and Commission, as applicable; and provided
with a listed over-filling prevention device (OPD), and provided with a
cylinder connection device compatible with the connection for outdoor cooking
appliances.
The cylinder must also be equipped with: · A shut-off valve terminating in a
Type 1 gas cylinder valve outlet. · A Type 1 valve that prevents gas flow
until a positive seal is obtained. · An arrangement for vapor withdrawal. · A
collar to protect the cylinder shut-off valve. · A safety relief device having
direct communication with the vapor space of the cylinder. · A listed over-
filling prevention device (OPD).
WARNING
· Turn off the cylinder valve when your grill is not in use. · Handle the tank
with care. · Always secure the cylinder in an upright position. · Never
connect an unregulated LP gas cylinder to your grill. · DO NOT expose LP gas
cylinders to excessive heat or ignition sources. · DO NOT store a spare LP gas
cylinder under or near your grill. · Allow only qualified LP gas dealers to
fill or repair your LP gas cylinder. · DO NOT allow the cylinder to be filled
beyond 80% capacity. · Read and follow all warnings and instructions that are
on the cylinder and that accompany this
product.
DANGER
· Never store a spare LP gas cylinder under or near your grill. This could
cause excess pressure to be expelled through the vapor relief valve resulting
in fire, explosion, or severe personal injury including death.
Note: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS. PROPER
VENTILATION IS EXTREMELY IMPORTANT.
· Keep the ventilation opening(s) of the LP gas cylinder enclosure free and
clear from obstructions and debris.
· DO NOT insert any foreign objects into the valve outlet. Damage to the back-
check could result. A damaged back-check can cause a leak, possibly resulting
in explosion, fire, severe bodily harm, or death.
5
WARNING
FILLING THE LP GAS CYLINDER:
· Allow only qualified LP gas dealers to properly fill or repair your LP gas
cylinder. · New tanks should be purged prior to filling; inform LP gas dealer
if you are using a new tank. · DO NOT allow the cylinder to be filled beyond
80% capacity. Over-filled tanks can create a
dangerous condition. Over-filled tanks can build-up pressure and cause the
relief valve to expel propane gas vapors. The vapor is combustible and if it
comes in contact with a spark source or flame an explosion causing severe
burns, bodily harm, or death could occur. · Always use a protective cylinder
cap when grill is not connected to cylinder. · If you exchange a cylinder with
a qualified exchange program, be sure the cylinder has a Type 1 valve and an
over-filling prevention device (OPD).
INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:
1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Place the cylinder into the tank holder in the bottom of cabinet.
3. Orient the cylinder such that the valve opening faces the side burner, and
so that the hose is not kinked or damaged.
4. Make sure tank sits securely in tank holder. 5. Attach or detach regulator
to the LP gas cylinder only
when cylinder is at rest in tank holder.
HOSE AND REGULATOR:
Your grill is equipped with a Type 1 connection device with the following
features: 1. The system will not allow gas flow from the cylinder until
a positive connection to the valve has been made. Note: The cylinder valve
must be turned off before any
connection is made or removed. 2. A thermal device that will shut off the gas
flow if the device is
subject to temperatures above 240°F to 300°F (115°C to 150°C). If this should
happen, remove the entire regulator assembly and dispose of properly. A
replacement regulator assembly can be purchased by contacting customer service
at 800-527-0717. The cause of the
excessive heat should be determined and corrected before using your grill
again. 3. A regulator flow limiting device, when activated, restricts the flow
of gas to 10 cubic feet per hour. If the flow limiting device is activated,
perform Regulator Resetting Procedure.
Tank Holder Tank Holder
REGULATOR RESETTING PROCEDURE
1. Turn burner control knobs to “OFF”, turn off the cylinder valve and
disconnect regulator from LP gas tank. Wait approximately two minutes.
2. Reattach regulator and slowly turn cylinder valve back on. The flow
limiting device will now be reset.
6
WARNING
Never use your grill without leak testing all gas connections and hoses. See
the section on “Leak Testing” in this manual for proper procedures.
WARNING
The pressure regulator and hose assembly supplied with your gas grill must be
used.
· DO NOT attempt to connect it to any other fuel supply source such as a
natural gas line.
· DO NOT use any other pressure regulator/hose assembly other than the one
supplied with your grill. Replacement pressure regulator/hose assembly must be
part No 155-8410-F, which can be obtained by contacting customer service at
800-527-0717.
· DO NOT attempt to adjust or repair the regulator. The regulator is designed
to operate at a maximum output pressure of 11 inches of water column (2.74
kPa).
During assembly and/or replacement of the gas cylinder, keep the gas supply
hose free of kinks and/or damage.
Visually inspect the hose assembly prior to each use for evidence of damage,
excess wear, or deterioration. If found, replace the assembly before using
your grill. Only the manufacturer’s supplied replacement should be used.
WARNING
CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER
· Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to
your grill. Turn the valve knob clockwise to properly close the valve. Read
and follow all instructions and warnings on the supply hose safety tags. Read
and follow all warnings in this manual concerning the safe use of LP gas
cylinders and the hose and regulator before connecting cylinder to grill. Read
and follow all warnings on the LP cylinder.
CONNECTING HOSE AND REGULATOR
1. Check that the cylinder valve is closed by turning the knob clockwise. 2.
Check that the grill’s burner control knobs are in the “OFF” positions.
3. Remove the protective plastic cap from the cylinder valve and the
connection device.
4. Hold regulator and insert the nipple of connection device into the LP
cylinder valve outlet. Ensure that the device is centered properly.
5. Turn the large coupling nut clockwise by hand and tighten to a full stop.
Take care not to cross thread the coupling nut onto the cylinder valve. Do not
over-tighten the knob onto the valve. Do not use tools to tighten connection.
Note: If you are unable to make the connection, repeat Steps 4 and 5.
6. Check that the hose does not contain kinks, does not contact sharp edges,
and does not contact surfaces that may become hot during use.
7. Leak check all fittings before lighting your grill. See section on “Leak
Testing” in this manual.
7
DANGER
LEAK TESTING:
To prevent fire or explosion hazard: · DO NOT smoke or permit ignition sources
in the area while conducting a leak test. · Perform test OUTDOORS only in a
well ventilated area. · Never perform a leak test with a match or open flame.
· Never perform a leak test while the grill is in use or while grill is still
hot.
WARNING
WHEN TO PERFORM A LEAK TEST:
· After assembling your grill and before lighting for the first time, even if
purchased fully assembled. · Every time the LP gas cylinder is refilled or if
any of the gas components are replaced. · Any time your grill has been moved.
· At least once per year or if your grill has not been used for more than 60
days.
CHECKING FOR LEAKS:
1. Create a mixture of 50% water and 50% liquid dishwashing soap. 2. Open the
lid. 3. Ensure all control knobs are set to the “OFF” position. 4. Turn on the
fuel supply at the cylinder valve. Turn the
cylinder valve knob one turn counter-clockwise. 5. Apply the soap water
mixture to the following:
Watch For Bubbles
A Supply tank (cylinder) weld. B Connection nut to tank valve. C Back side of
connection nut to brass
nipple. D Brass nipple connection into regulator. E Regulator connections to
gas supply
hoses. F Gas supply hose connection to side
burner valve assembly. G Side burner valve stem cap. H Side burner connection
to hose. I Hose connection to gas manifold. J The full length of gas supply
hose. K Tank valve to cylinder.
I
HF
G
E
J
K D C B A
8
6. Check each place listed (A K) for growing bubbles which indicates a leak.
7. Turn off gas supply at cylinder valve.
8. Turn on control knobs to release gas pressure in hose.
9. Turn control knobs to “OFF” position.
10. Tighten any leaking connections.
11. Repeat soapy water test until no leaks are detected.
12. Turn off gas supply at cylinder valve until you are ready to use your grill.
13. Wash off soapy residue with cold water and towel dry.
14. Wait 5 minutes to allow all gas to evacuate the area before lighting grill.
CAUTION! DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance repair service.
Note:
The leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing.
WARNING
PRE-START CHECK LIST:
Property damage, bodily harm, severe burns, and death could result from
failure to follow these safety steps. These steps should be performed after
the grill has been assembled and prior to each use. DO NOT operate this grill
until you have read and understand ALL of the warnings and instructions in
this manual.
PRE-START CHECK LIST:
· Ensure that the grill is properly assembled.
· Inspect the gas supply hose for burns, chaffing, kinks, and proper routing
before each use. If it is evident there is excessive abrasion or wear, or the
hose is cut, it must be replaced prior the grill being used. Replace with hose
and regulator, Model No. 155-8410-F, which can be obtained by contacting
customer service at 800-527-0717.
· Leak check all gas connections and hose. See section on “Leak Testing”.
· Ensure that all electrical supply cords are properly grounded. Keep any
electrical supply cord and the fuel supply hose away from any heated surfaces.
Hose should be at least 3 inches from hot surfaces.
· Position your grill on level ground in a well ventilated location, a safe
distance from combustible materials, buildings and overhangs.
· Properly place the empty grease tray under the grease drain hole in the
bottom of the grill to catch grease during use.
· DO NOT obstruct the flow of combustion and ventilation air.
9
WARNING
Read, understand and follow all warnings and instructions contained in this
manual. DO NOT skip any of the warnings and instructions contained in the
preceding sections of this manual.
WARNING
LIGHTING INSTRUCTIONS:
Follow the instructions exactly.
1. OPEN THE GRILL LID before attempting to light a burner so that fumes do
not accumulate inside the grill. An explosion could occur if grill lid is
down.
2. Check that all burner control knobs and the cylinder valve are turned to
the “OFF” position.
3. Turn on the fuel supply by rotating the cylinder valve knob counter-
clockwise to full open.
4. DO NOT stand with head, body, or arms over the grill when lighting.
LIGHTING THE MAIN BURNERS
1. Open lid before lighting burner. 2. Make sure all control knobs are in the “OFF” position.
3. Push and hold down the IGNITION BURNER control knob and turn SLOWLY (2 to 3 seconds) to “IGNITE”. You should hear the igniter click.
Note: Step 3 may need to be repeated 2-3 times to light grill.
4. If ignition does NOT occur in 5 seconds, turn control knob to OFF, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.
5. To light other burners, push and turn control knobs to HIGH in sequence from right to left. Follow Step 4.
6. If burner does not ignite using the igniter, wait 5 minutes, see “Match Lighting the Main Burners” section.
7. To turn off, turn each control knob clockwise until it locks in the “OFF” position. This does not turn off the gas flow from the cylinder.
Note:
If burner does not light or flame is too low, you may have spider or other insect blockage in burner, or the flow limiting device has been activated. See “Burner Assembly/Maintenance” under Proper Care and Maintenance, or “Regulator Resetting Procedure” under Connecting LP Cylinder and Hose/Regulator to Grill.
MATCH LIGHTING THE MAIN BURNERS:
1. Open lid before lighting.
Lighting Hole
2. Turn the burner control knobs to “OFF”.
3. Place a paper match in the end of the matchlighter. Strike the match and place through lighting hole in the left hand side of the grill to approximately 1/2″ (1 to 2 cm) from the burner.
4. Turn on the FAR LEFT burner control knob to the “HIGH” position. The burner should light within 5 seconds.
Matchlighter
5. If the burner does not light, turn the control knob to “OFF” and wait 5 minutes for gas to dissipate and repeat lighting procedure.
6. To light other burners, push and turn control knobs to HIGH in sequence from right to left. Follow Step 5.
7. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is found and corrected. See “Trouble Shooting” section of this manual.
10
LIGHTING THE SIDE BURNER:
1. Open lid before lighting side burner.
2. Make sure control knob is in the “OFF” position.
3. Push and hold down side burner control knob and SLOWLY (2 to 3 seconds ) turn to ” IGNITE “. You should hear the igniter click.
Note: Step 3 may need to be repeated 2-3 times to light side burner.
4. If ignition does NOT occur in 5 seconds, turn control knob to OFF, wait 5 minutes to allow gas to dissipate and repeat lighting procedure.
5. To turn off, turn control knob clockwise until it locks in OFF position.
Note:
If burner does not light or flame is too low, you may have spider or other insect blockage in burner, or the flow limiting device has been activated. See “Burner Assembly/Maintenance” under Proper Care and Maintenance, or “Regulator Resetting Procedure” under Connecting LP Cylinder and Hose/Regulator to Grill.
MATCH LIGHTING THE SIDE BURNER:
1. Open the lid to the side burner before lighting. 2. Turn the burner
control knob to “OFF”. 3. Strike and carefully place a match approximately
1/2″ (1 to 2 cm) from the burner. 4. Turn the side burner control knob to the
“HIGH” position. The burner should light within 5 seconds. 5. If the burner
does not light, turn the control knob to “OFF” and wait 5 minutes for gas to
dissipate and
repeat lighting procedure. 6. If the burner does not light within the first
few attempts of match lighting, there is a problem with the
gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to
operate the grill until the problem is found and corrected. See “Trouble
Shooting” section of this manual.
Note:
Observe flame height when lit: Flame should be a Blue/Yellow color between 1″ 2″ when burner is on “HIGH”.
TURNING OFF THE GRILL:
1. Turn off the cylinder valve. 2. Turn all burner control knobs to the “OFF”
position.
Note: Turn off LP cylinder first to prevent gas from being left in the system
under pressure.
CAUTION!
· The cylinder valve should always be in the off,
or closed, position when the grill is not in use.
·
·
To turn off the cylinder valve, turn knob clockwise until it stops.
11
WARNING
OPERATING THE GRILL
Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all
warnings and instructions contained in the preceding sections of this manual.
BREAKING IN YOUR GRILL:
· In manufacturing and preserving the components of your grill, oil residue
may be present on the burner and cooking surfaces of your grill.
· Before cooking on your grill for the first time you should preheat it for 15
minutes on “HIGH” to burn off these residual oils.
PREHEATING THE GRILL:
· Prior to use, it is recommended that you preheat your grill. This ensures
that the grilling surfaces are at the desired temperatures to sear the food
sugars when cooking. After lighting your grill, set the main burner control
knobs to the “HIGH” position for 10 to 15 minutes. Close the cover during the
preheat period.
CONTROLLING FLARE-UPS:
· Flare-ups are a part of cooking meats on a gas grill. This adds to the
unique flavor of cooking on a gas grill. Excessive flare-ups can over-cook
your food and cause a dangerous situation for you and your grill. Excessive
flare-ups result from the build-up of grease in the bottom of your grill. If
this should occur, DO NOT pour water onto the flames. This can cause the
grease to splatter and could result in serious burns or bodily harm. If grease
fire occurs close the lid and turn off the main burners until the grease burns
out. Use caution when opening the lid as sudden flare-ups may occur.
WARNING
· DO NOT leave your grill unattended while in use.
· DO NOT move grill when in use. Lock wheels in place to stabilize grill.
· DO NOT use water to extinguish flare-ups.
· Have fire extinguisher readily accessible suitable for use with gas
appliances.
TO MINIMIZE FLARE-UPS:
· Trim excess fat from meats prior to cooking.
· Cook meats with high fat contents (chicken or pork) on Low settings or
indirectly.
· Ensure that your grill is on level ground and the grease is allowed to
evacuate the grill through the drain hole in the bottom and into grease cup.
INDIRECT COOKING:
· Indirect cooking is the process of cooking your food without the heat source
being directly under your food. You can sear meats over a high flame on one
side of the grill while slow cooking a roast on the other (unlit) side of the
grill.
12
ROTISSERIE COOKING:
· Your grill was pre-drilled from factory to include mounting holes for a
rotisserie (sold separately). Do not use a rotisserie not specifically
manufactured for this grill.
· Read and follow all instructions provided with the rotisserie. Save
instructions for future reference.
· Do not use the side burner when using a rotisserie.
WARNING
· When using an AC current rotisserie, it must be electrically grounded in
accordance with local codes, or in the absence of local codes: · In the US:
The National Electrical Code ANSI-NFPA No. 70 Latest Edition · In Canada:
the Canadian Electrical Code CSA C22.1
· The Rotisserie is equipped with a three pronged plug for your protection
against electrical shock. This plug should be plugged directly into a properly
grounded 3 prong receptacle. Never cut or remove the grounding plug. Any
extension cord must also have a 3 prong receptacle.
· All electrical supply cords should be kept away from water and any hot
surfaces of the grill.
USING OTHER FEATURES OF THE GRILL:
THE SIDE BURNER:
· The side burner can be used to prepare side dishes such as beans, potatoes,
corn, or to warm sauces.
· The burner valve can be adjusted from high to low depending upon your
cooking demands.
WARNING
· Read instructions on lighting your grill to light the side burner.
· Never close the side burner cover when the burner is lit.
· Use a 10″ diameter pot or smaller that does NOT have an extended handle when
cooking on the side burner. Center pot over burner.
· Never place more than 15 pounds on the side burner. The side burner is not
constructed to hold weight exceeding 15 pounds.
· Use caution to avoid bumping grill, side burner or pot to prevent pot from
spilling contents possibly leading to severe burns.
· DO NOT use side burner to deep fry food in oil to avoid dangers associated
with oil igniting creating a very dangerous situation.
13
GRILL COOKING TIPS
CLEANLINESS
· Always wash hands thoroughly with soap and hot water prior to handling food
and after handling raw meat, uncooked poultry or seafood.
· When using a platter to carry raw meat, uncooked poultry or seafood to the
grill, make sure to wash the platter thoroughly with soap and hot water before
placing cooked foods back on the platter or use different platters for raw and
cooked foods.
· Never use the same utensils when handling raw meat, uncooked poultry or
seafood unless you wash the utensils thoroughly with soap and hot water.
· Never re-use marinade from raw meat or uncooked poultry on foods that have
been cooked and are ready to be served.
GRILLING TO PROPER TEMPERATURE
· Use a meat thermometer to be sure food has reached a safe internal
temperature. · The US Department of Agriculture recommends the minimum
temperature be reached for the
following food items:
Chops . . . . . . . . . . . . . . . . . . . . .145 degrees F (62.8° C) Ground
Meat . . . . . . . . . . . . . . .160 degrees F (71° C) Pork . . . . . . . . .
. . . . . . . . . . . . . .160 degrees F (71° C) Poultry . . . . . . . . . . .
. . . . . . . . . .180 degrees F (82° C) Roasts . . . . . . . . . . . . . . .
. . . . . .145 degrees F (62.8° C) Seafood . . . . . . . . . . . . . . . . . .
. .140 degrees F (60° C) Vegetables . . . . . . . . . . . . . . . . .145
degrees F (62.8° C)
HELPFUL HINTS
· If you pre-cook meat or poultry, do so immediately before grilling. · Never
defrost meat at room temperature or on a countertop. · Refrigerate leftovers
within 2 hours of taking food off the grill. · For additional information,
please phone the USDA’s toll free Meat & Poultry Hotline at
800-535-4555.
PROPER CARE & MAINTENANCE
· To protect your grill from excessive rust, the unit must be kept clean and
covered at all times when not in use.
· Wash cooking grills and heat distribution plates with hot, soapy water,
rinse well and dry. Lightly coat cooking grill with vegetable oil or vegetable
oil spray.
· Clean inside and outside of grill by wiping off with a damp cloth. Apply a
light coat of vegetable oil or vegetable oil spray to the interior surface to
prevent rusting.
· The stainless steel exterior surface of your grill, can be cleaned with
stainless steel cleaner. · Never apply paint to the interior surface. Rust
spots on the interior surface can be buffed, cleaned, then
lightly coated with vegetable oil or vegetable oil spray to minimize rusting.
14
CLEANING AND MAINTENANCE
· Keep the appliance free and clear of combustible materials, gasoline and
other flammable vapors and liquids.
· Keep the ventilation openings of the cylinder enclosure free and clear of
debris. · Visually check burner flames for proper operation (see pictorial in
“Burner Assembly/Maintenance” under
Proper Care and Maintenance). Spiders or other insects can nest in the burner
causing gas blockage.
· For safe grilling and peak performance of your grill, perform these checks
at least twice per year or after extended periods of storage.
· Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least
twice per year.
CAUTION! Some parts may contain sharp edges. Wear protective gloves if
necessary.
· Remove the cooking grills, heat distribution plates, and burners from inside
your grill. Use a brush with hot water and detergent to remove excess residue.
NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry
and replace all components as described in the assembly instructions.
BURNER ASSEMBLY/MAINTENANCE
· Although your burners are constructed of stainless steel, they may corrode as a result of the extreme heat and acids from cooking foods. Regularly inspect the burners for cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner.
· DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked by spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill. To clean the Burner Assembly follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill.
1. Turn gas off at control knobs and LP cylinder tank valve.
2. Remove cooking grills and heat distribution plates.
3. Remove screw from each burner “foot” using a screwdriver.
4. Carefully lift each crossover channel and up and away from burners.
5. Carefully lift each burner up and away from valve openings.
Debris
6. Use a narrow bottle brush or a stiff wire bent into a small hook to run
through each burner tube and flame port several times.
Note: Wear eye protection when performing procedure 7.
M5 Screw
7. Use compressed air to blow into burner tube and out the flame ports. Check each port to make sure air comes out each hole.
8. Wire brush entire outer surface of burner to remove food residue and dirt.
Crossover Channel
9. Check burner for damage, if any large cracks or holes are found replace burner.
IMPORTANT: Burner opening must slide over valve nozzle.
10. Carefully align crossover channels between burners and orient burners
CORRECTLY by aligning screw hole in burner to the left as shown.
11. Replace M5 screws to each burner and crossover channel.
Valve Nozzle
Burner Opening
15
BURNER ASSEMBLY/MAINTENANCE CONTINUED
Note: Follow the “Gas Leak Testing” section of this manual. Relight burners to
verify proper operation.
12. Replace heat distribution plates and cooking grills.
COOKING GRILLS
PROPER BURNER OPERATION
· Clean with mild soap detergent and water. A brass bristled brush or a nylon
cleaning pad can be used to remove residue from the stainless steel surfaces.
Do not use steel wire bristles to clean the cooking grills. Steel can cause
the finish to chip or crack. DO NOT use a commercial oven cleaner.
HEAT DISTRIBUTION PLATES
· Periodically, it may be necessary to inspect and clean the heat distribution
plate to prevent excess grease build-up. When the grill is cold, remove the
cooking grills. Inspect the heat distribution plates and replace if broken or
damaged. Do not allow heat distribution plates to become damaged to the extent
that they may fall through onto the burners. Replace the heat distribution
plates and cooking grills and light the burners. Operate the grill on “HIGH”
for 10 minutes to remove the excess grease.
WARNING
TRANSPORTING AND STORAGE:
· Never move a grill when it is hot or when objects are on the cooking
surfaces.
· Make sure that cylinder valve is shut off. After moving the grill check that
all gas connections are free of leaks. Refer to instructions for Leak Testing.
· DO NOT store a spare LP gas cylinder (filled or empty) under or near the
grill.
· Never store flammable liquids or spray canisters under or near the grill.
· DO NOT extinguish grease fires using water.
· If the outdoor cooking gas appliance is not in use, the gas must be turned
off at the supply cylinder.
· Storage of an outdoor cooking gas appliance indoors is permissible only if
the cylinder is disconnected and removed from the outdoor cooking gas
appliance.
· Cylinders must be stored outdoors out of reach of children and must not be
stored in a building, garage or any other enclosed area.
· When removing the grill from storage, spider webs or other debris may be
blocking the burner. See “Burner Assembly/Maintenance” under Proper Care and
Maintenance.
16
BEFORE STORING YOUR GRILL
· Ensure that the cylinder valve is fully closed.
· Clean all surfaces.
· Lightly coat the burners with cooking oil to prevent excess rusting.
· If storing the grill indoors, disconnect the LP tank and leave the LP tank
OUTDOORS.
· Place a protective cap cover on the LP tank and store the tank outdoors in a
well ventilated area out of direct sunlight.
· Clean burner prior to use after storing, at the beginning of grilling season
or after a period of one month not being used. Spiders and insects like to
build nests in burner tubes (especially during colder months). These nests can
cause fires in burner tubes or under grill.
· If storing the grill outdoors, cover the grill with a grill cover for
protection from the weather.
TROUBLE SHOOTING
Problem: · Burner will not light
· Fire at control knob · Yellow Flames at burner · Flame blows out on “LOW” ·
Burner does not get hot enough · Grill is Too Hot 17
Possible Causes:
1. Check LP cylinder fuel level. 2. Bad electrode spark.
Check to see if the grill will match light. Electrode or collector may need
adjustment. 3. Burner may not be properly seated. 4. Burner may be obstructed.
5. The cylinder valve may be closed. 6. Regulator is not properly seated on
cylinder valve.
1. Burner holes may be obstructed. See section on “Burner
Assembly/Maintenance” under Proper Care and Maintenance.
2. Burner is improperly seated on control valve. 3. Gas connections may be
loose.
Leak Check and tighten all connections.
1. Burner is obstructed. See section on “Burner Assembly/Maintenance” under
Proper Care and Maintenance.
1. Burner holes may be obstructed. See section on “Burner
Assembly/Maintenance” under Proper Care and Maintenance.
2. Grill is not sufficiently preheated. 3. Burner is improperly seated on
control valve.
1. Flow control device has been activated in regulator. See Regulator
Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill.
1. Excess grease build-up causing grease fires. 2. Damaged or faulty
regulator.
Replace with factory authorized parts. 3. Cook on a lower temperature setting.
FREQUENTLY ASKED QUESTIONS
Your grill’s serial number and model number, and the contact information for
Brinkmann Customer Service, are listed on a silver label found beneath the
control panel, on the back of the grill or on the side of the grill body,
under the side shelf. These questions and answers are for your general
knowledge, and may not be applicable to your model grill. Question: Why does
my grill not light properly?
Answer: Always follow lighting instructions as listed on the control panel or
in this manual. Also check these causes: · Check LP gas supply. · Check to
ensure all gas connections are secure. · The igniter AA battery may need
replacing. · Ignition wires may be loose. Remove the battery, inspect the
igniter junction box found behind the control
panel and connect any loose wires. · Spark electrode tips may need
repositioning. With the gas supply closed and control knob set to the “OFF”
position, press the igniter button and have another person watch for the
presence of a spark at the electrode tips. The gap between the spark electrode
tip and spark receiver should be about 3/16″. If the electrode tip needs to be
adjusted, bend it to the appropriate gap distance. · Check that the end of
each burner venturi tube is properly located over its gas valve orifice
fitting. · There may be an obstruction in the gas line. To correct this,
remove LP gas hose / regulator or natural gas fuel line from your grill. Open
gas supply for one second to test for obstruction. If no obstruction is
present, reconnect fuel line. If the fuel line is blocked, replace with a new
hose / regulator assembly. · If an obstruction is suspected in the hose /
regulator assembly, orifice or gas valves call Brinkmann Customer Service at
800-527-0717. Question: Why does my LP
gas grill have a low flame or a flame with orange / yellow color? Answer: You
need to purge air from the gas line or reset the regulator’s flow limiting
device. Opening the cylinder valve all the way or too quickly triggers the
regulator’s flow limiting device to shut down the gas flow, which prevents
excessive gas flow to your grill. NOTE: This procedure should be done every
time a new LP gas tank is connected to your grill: RESETTING THE REGULATOR
FLOW LIMITING DEVICE · Turn control knob to the “OFF” position. · Turn off the
LP gas tank at the cylinder valve. · Disconnect regulator from LP gas tank. ·
Let tank stand for two minutes. · Reconnect regulator to the LP gas tank. ·
Open grill lid or side burner lid. Turn the cylinder valve on slowly until 1/4
or 1/2 open. · Light the grill by following the instructions on your control
panel or in this owner’s manual. Question: How and when do I clean the
interior cooking components of my grill? Answer: Use a fiber or brass cleaning
brush to clean the interior of the grill, cooking grills, heat distribution
plates and grease containers. Never use a wire brush or metal scraper on
porcelain-finished parts, as they can scratch or chip the porcelain finish and
promote rusting.
18
FREQUENTLY ASKED QUESTIONS
Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and
rinse with hot water before initial use and as needed. DO NOT use a commercial
oven cleaner. For stubborn food residue, use a degreaser and fiber or brass
cleaning brush. Cleaning Porcelain-Finished Cast-Iron Cooking Grills: Wash
grills with a mild detergent and rinse with hot water before initial use and
as needed. For stubborn food residue, use a degreaser and fiber or brass
cleaning brush. Dry immediately using a soft cloth or paper towels. Cleaning
Heat Distribution Plate: Heat distribution plates should be cleaned whenever
food or grease drippings accumulate to reduce the chance of flare-ups. Wash
heat distribution plates with a mild detergent and rinse with hot water. Use a
degreaser and fiber or brass cleaning brush to remove stubborn food residue.
Do not use a wire brush or metal scraper on porcelain-finished heat
distribution plates, as they can scratch or chip the porcelain finish and
promote rusting. Cleaning the Grease Tray and/or Grease Cup: The grease tray
and/or grease cup (some models) should be inspected before each grill use to
reduce the chance of fire. Remove grease (a plastic spatula works well) and
wash all parts with a mild soap or degreaser and warm water solution.
Question: What causes grill parts to rust and what effect does it have on the
grill materials? Answer: Rusting is a natural oxidation process and may appear
on cast-iron and steel parts. Rust will not affect the short-term performance
of your grill. However, weathering and extreme heat can cause a stainless
steel lid to turn a bronze color. This is discoloration, not rust, and is not
considered a manufacturing defect. Question: What causes my stainless steel
grill lid to discolor and how do I clean my grill lid? Answer: Smoke,
weathering and high heat can cause a stainless steel grill lid to turn bronze
in color. This is not to be confused with rust and is not a product defect.
Machine oils used in the manufacturing process of stainless steel as well as
cooking oils and a dirty grill lid can also encourage discoloration if the lid
is not cleaned prior to grill use. After your grill is assembled, remove the
protective PVC film from your grill lid and use a stainless steel cleaner and
soft cloth to remove residual adhesive and oils from the inside and outside of
your grill lid. Never use abrasive cleaners or scrubbers. In addition to the
initial cleaning, routine cleaning to remove dirt, grease and oils will help
discourage lid discoloration. Question: Can I convert my grill from propane
gas to natural gas? Answer: Most gas grills are manufactured to exact
specifications and are certified for either propane gas or natural gas use
only. However, some models can be converted safely with conversion kits
available for specific models. Contact Brinkmann Customer Service at
800-527-0717 to see if your grill can
be converted. Question: Why does the hose / regulator assembly supplied with
my grill not fit the older LP gas tank I’ve used for years? Answer: U.S.
Government regulates gas appliances and LP gas tanks. When regulations were
changed, the LP gas tank fittings were updated to ensure compliance. If your
LP gas tank does not fit the hose / regulator supplied with your new grill,
the tank is outdated and must be replaced. NOTE: Effective April 1, 2002, all
LP gas tanks sold must include an “OPD” overflow protection device. This
internal device prevents the LP gas tank from being overfilled. Tanks without
an OPD valve cannot be refilled. Question: Sometimes I hear a humming sound
coming from my gas regulator. Should I be concerned? Answer: The humming sound
is gas flowing through the regulator. A low volume of noise is normal and will
not interfere with the operation of your grill. If the humming noise is loud
and excessive, you need to purge air from the gas line or reset the regulator
flow limiting device following the Regulator Resetting Procedure under
Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be
done every time a new LP gas tank is connected to your grill. For help, refer
to your owner’s manual or call Brinkmann Customer Service at
800-527-0717.
19
PARTS BAG CONTENTS
Make sure you have all items listed under PARTS LIST and PARTS CARD CONTENTS before you begin the installation process.
PARTS CARD CONTAINS:
Qty.
1 Screwdriver 31 M6 X 12mm Bolts (Black) 16 Star Washers (Black) 8 M6 X 12mm
Bolts (Silver)
Qty.
8 Star Washers (Silver) 2 M6 X 30mm Shoulder Bolts (Black) 2 M10 Wheel Washers
(Silver)
Screwdriver M6 X 12mm Bolts (Black)
M6 X 12mm Bolts (Silver)
M6 X 30mm Shoulder Bolts (Black)
Star Washers (Black)
M10 Wheel Washers (Silver)
Star Washers (Silver)
20
ASSEMBLY INSTRUCTIONS
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING
OR OPERATING YOUR GRILL.
WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
The following provided tool is required to assemble this Charmglow® 4 Burner
Gas Grill:
· Phillip’s Head Screwdriver
PARTS LIST: 1 1 Grill Body Assembly 2 1 Left Side Table 3 1 Side Burner Assembly 4 1 Left Side Table Front Panel 5 1 Side Burner Assembly Front Panel 6 1 Side Burner Bezel 7 1 Side Burner Knob 8 1 Warming Rack 9 1 Grease Tray 10 1 Grease Cup 11 3 Cooking Grates 12 4 Heat Distribution Plates 13 1 Side Burner Grate 14 1 Left Side Cart Legs 15 1 Right Side Cart Legs
16 1 17 1 18 1 19 1 20 1 21 1 22 1 23 2 24 2 25 2 26 1
Front Cart Bracket Back Cart Bracket Flip Out Beverage Tray Cart Front Fixed Panel Wheel Axle Fixed Panel Support Bar Cart Base Wheels Wheel Hubs Plastic Feet Tank Holder
21
1 2
4
9
8
11
10
12
14
18
19 25
21 22
26
3
5
6
7
13
15 16 17
20
23 24
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com
(Proof of purchase will be required.) Inspect contents of the box to ensure
all parts are included and undamaged.
22
Choose a good, cleared assembly area and get a friend to help you put your
grill together. Lay cardboard down to protect grill finish and assembly area.
CAUTION! Some parts may contain sharp edges. Wear protective gloves if
necessary.
Step 1 Attach cart base to side cart legs. Insert four M6 X 12mm bolts
(silver) and star washers (silver) through cart base and into legs and tighten
securely.
Step 2 Attach tank holder onto cart base by using three M6 X 12mm bolts
(black).
Step 3 Attach front panel to legs using four M6 X 12mm bolts (black) and star
washers (black). After fixed front panel is attached, secure front fixed panel
support bar onto cart base and fixed front panel by using two M6 X 12mm bolts
(black). Support bar is labeled for proper orientation.
Note: With the help of a friend, turn the cart assembly over. Try to minimize
the stress to the legs.
Step 4 Press plastic feet onto bottom of left side cart legs.
23
Washer Leg
Wheel Axle Wheel
Wheel Hub
Step 5
Insert axle into one wheel hub, then insert a wheel and wheel washer (silver)
onto the axle (with flat side of wheel facing out toward wheel hub). Slide
axle assembly through holes in side burner legs. Place second wheel washer
(silver) and wheel on axle (with flat side facing out toward wheel hub) and
push second wheel hub into place.
Note: With the help of a friend, turn
the cart assembly over. Try to minimize the stress to the legs.
Step 6 Attach upper beverage panel to left and right legs of cart assembly
using two M6 X 30mm shoulder bolts (black).
24
Step 7 Attach front cart bracket to the front legs of the cart frame assembly
using two M6 X 12mm bolts (silver) and star washers (silver).
Step 8 Attach back cart bracket to the rear legs of the cart frame assembly
using two M6 X 12mm bolts (silver) and star washers (silver).
25
Grill Body Assembly
Note: When performing Step 9, Lift grill body from front and rear panels to
avoid injury to hands and fingers. Be sure to pass hose/regulator assembly
above front cart frame crossbar.
Step 9
With the help of a friend, place grill body assembly on assembled cart frame.
Grill body will rest on angled top of vertical supports. Align bolt holes
located on the outside of the grill body assembly. Secure using six M6 X12mm
bolts (black) with star washers (black).
26
Step 10 Attach front panel to left side table assembly using three M6 X 12mm
bolts (black) with star washers (black).
Step 11 Attach front panel to side burner assembly using three M6 X 12mm bolts
(black) with star washers (black).
27
Step 12 Attach the side table assembly to the left cart frame. Insert two M6 X
12mm bolts (black) into both left legs halfway. Place table over bolts and
slide toward front of grill, then tighten securely. Fasten left side table
front panel to grill body with one M6 X 12mm bolt (black)
Step 13 Attach the side burner assembly to the right side of the grill body.
Insert two M6 X 12mm bolts (black) into both right legs halfway. Place side
burner assembly over bolts and slide toward front of grill, then tighten
securely. Fasten side burner front panel to grill body with one M6 X 12mm bolt
(black).
28
Step 14 Remove two M4 bolts and spring washers from the side burner valve.
Insert the side burner valve assembly through the hole in the side burner
front panel, then firmly seat the valve nozzle into the burner venturi. Hold
in place while you perform Step 15.
Warning: Never use your grill without leak testing all gas connections and
hoses. See the section on “Leak Testing” in this manual for proper procedures.
Step 15 Place the bezel over the control knob mounting stem and position over
holes in side burner base and side burner valve assembly. Attach with two M4
bolts with spring washers which come with valve. Then install the side burner
control knob onto valve stem.
Step 16 Place the side burner grate onto the side burner table.
Step 17 Attach side burner igniter lead wire to the electrode as illustrated.
29
Side Burner Valve
Valve Nozzle
Burner Venturi
Bezel
Side Burner Control Knob
Side Burner Igniter Lead
Electrode
Grease Cup
Grease Tray
Step 18
Insert grease tray into tracks on backside of grill. Hang grease cup from
brackets on bottom of grease tray.
Warming Rack Cooking Grates Heat Distribution Plates
Brackets
Step 19 Place the heat distribution plates on lower level of grill body
assembly directly above burners.
Step 20 Place cooking grates on support ribs directly above heat distribution
plates.
Step 21 Place warming rack in brackets so that it sits above the cooking
grills.
30
Charmglow 8410 (Assembled) 31
FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT:
www.grillpartsonline.com
POUR LES PIÈCES DE RECHANGE POUR GRILLS, CONSULTEZ LE SITE INTERNET SUIVANT
www.grillpartsonline.com
WARRANTY
The Brinkmann Corporation warrants to the original purchaser that the
Charmglow® 4 Burner Gas Grill is free from defects due to workmanship or
materials for: Five-year: on stainless steel burners Three-year: on all other
stainless steel parts One-year: on valves, frame, housing, cart, igniter,
cooking grates and other related parts
The Brinkmann Corporation’s obligations under this warranty are limited to the
following guidelines: · This warranty does not cover grills that have been
altered/modified or damaged due to: normal wear, rust, abuse, improper
maintenance and/or improper use. · This warranty does not cover surface
scratches, rust or heat damage to the finish, which is considered normal wear.
· The Brinkmann Corporation may elect to repair or replace damaged units
covered by the terms of this warranty. · This warranty extends to the original
purchaser only and is not transferable or assignable to subsequent purchasers.
The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we
strongly recommend that you retain your sales receipt or invoice. To obtain
replacement parts for your Charmglow® 4 Burner Gas Grill under the terms of
this warranty, please call Customer Service Department at
800-527-0717. A receipt will be
required. The Brinkmann Corporation will not be responsible for any grills
forwarded to us without prior authorization. EXCEPT AS ABOVE STATED, THE
BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY. THE IMPLIED WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN
DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE. SOME STATES DO NOT
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU. ANY LIABILITY FOR INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE CHARMGLOW® 4 BURNER GAS
GRILL TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED.
CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE
LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW
THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU
SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
GARANTIE
140-8410-F 10/07
©2007 The Brinkmann Corporation Dallas, Texas 75244 U.S.A www.brinkmann.net
Owner’s Manual for Model Notice d’Utilisation Pour Le Modèle
810-8410-F
References
- appliances.to - appliances Resources and Information.
- fingers.be
- grillpartsonline.com
- Repair Your Grill: Shop Replacement Parts for 24,880 Models
- Charmglow Grill Parts - Select From 997 Models
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