KERN SAUTER TN-US Ultrasonic Thickness Gauge User Guide

June 10, 2024
KERN

KERN SAUTER TN-US Ultrasonic Thickness Gauge

KERN-SAUTER-TN-US-Ultrasonic-Thickness-Gauge-PRODUCT

Product Information

Ultrasonic Thickness Gauge SAUTER TN-US

The Ultrasonic Thickness Gauge SAUTER TN-US is a portable measuring device designed for ultrasonic material thickness testing. It is equipped with various features and technical data that make it suitable for the measurement of different materials.

Features

  • Adjusting program (CAL) for quick setting of the instrument’s accuracy
  • Peak hold function for capturing a peak value within a measuring process
  • Scan mode for continuous capture and display of measurements
  • Push and Pull capability to capture tension and compression forces
  • Length measurement to capture the geometric dimensions of a test object or the movement during a test process
  • Focus function to increase the measuring accuracy of a device within a defined measuring range
  • Internal memory to save measurements in the device memoryData interface RS-232 for bidirectional connection of printer and PC
  • Profibus for transmitting data, e.g. between scales, measuring cells, controllers, and peripheral devices over long distances
  • Profinet to enable efficient data exchange between decentralised peripheral devices and a control unit
  • Data interface USB to connect the measuring instrument to a printer, PC, or other peripheral devices
  • Bluetooth* data interface to transfer data from the balance/measuring instrument to a printer, PC, or other peripherals
  • WLAN data interface to transfer data from the balance/measuring instrument to a printer, PC, or other peripherals
  • Data interface Infrared to transfer data from the measuring instrument to a printer, PC, or other peripheral devices
  • Control outputs (optocoupler, digital I/O) to connect relays, signal lamps, valves, etc.
  • Analog interface to connect a suitable peripheral device for analog processing of the measurements
  • Statistics using the saved values, the device calculates statistical data, such as average value, standard deviation, etc.
  • PC Software to transfer the measurement data from the device to a PC
  • Printer: A printer can be connected to the device to print out the measurement data
  • Network interface for connecting the scale/measuring instrument to an Ethernet network
  • KERN Communication Protocol (KCP): It is a standardized interface command set for KERN balances and other instruments, which allows retrieving and controlling all relevant parameters and functions of the device. KERN devices featuring KCP are thus easily integrated with computers, industrial controllers, and other digital systems

Technical Data

Model Measuring Range [Max] mm Readout [d] mm Sensor Sound Velocity m/sec
SAUTER TN 80-0.1US 0.75-80 0.1 1000-9999
SAUTER TN 230-0.1US 1.2-230 0.1 1000-9999
SAUTER TN 300-0.1US 3-300 0.1 1000-9999
SAUTER TN 80-0.01US 0.75-80 0.01 1000-9999
SAUTER TN 230-0.01US 1.2-230 0.01 1000-9999
SAUTER TN 300-0.01US 3-300 0.01 1000-9999

Accessories:

  • Standard calibration block for adjusting or correcting the measuring device
  • Option for factory calibration certificate KERN 961-113

Product Usage Instructions

The Ultrasonic Thickness Gauge SAUTER TN-US is a portable measuring device designed for ultrasonic material thickness testing. To use the device, follow the steps below:

  1. Turn on the device by pressing the power button.
  2. Select the appropriate model based on the material to be tested and the measuring range required.
  3. Connect the sensor to the device.
  4. Place the sensor on the surface of the material to be tested.
  5. Press the measurement button to begin the measurement process.
  6. The device will display the material thickness in millimeters (mm).
  7. If needed, the device can be adjusted for accuracy using the adjusting program (CAL) and calibration block accessories.
  8. The device can save measurements in its internal memory or transfer them to a PC, printer, or other peripheral devices using the data interfaces options such as RS-232, USB, Bluetooth, WLAN, Infrared, or network interface.
  9. The device also features statistics calculation and peak hold function for capturing peak values within a measuring process.

Portable measuring device for ultrasonic material thickness testing

Features

  • External sensor
  • Data interface USB standard  (only for models with readout [d] = 0,01 mm)
  • Scan mode (10 measurements per sec.) or single point measuring mode possible
  • Internal memory for up to 20 files (with up to 100 values per file)
  • Selectable measuring units: mm, inch
  • 1 Delivered in a robust carrying case

Technical data

  • Measuring precision: 0,5 % of [Max] ± 0,04 mm
  • Overall dimensions W×D×H 150×74×32 mm
  • Battery operation, batteries standard (2×1.5 V AA), AUTO-OFF function to preserve the battery
  • Net weight approx. 0,25 kg

Accessories

  • Data transfer software, interface cable included, SAUTER ATU-04
  • External sensor, 2,5 MHz, ∅ 14 mm, for thick samples, in particular cast iron with rough upper surfaces: Measuring range 3–300 mm (steel), SAUTER ATU-US01
  • External sensor, 7 MHz, ∅ 6 mm, for thin test materials: Measuring range 0,75–80 mm (steel), SAUTER ATU-US02
  • External sensor, 5 MHz, ∅ 10 mm,
    • SAUTER ATU-US09
  • External sensor, 5 MHz, ∅ 10 mm, transducer at an angle of 90°, SAUTER ATU-US10
  • External sensor, 5 MHz, ∅ 12 mm, for hot test materials: Measuring range (steel)
    • 3–200 ;mm at temperatures of up to 300°C, SAUTER ATB-US02
  • Ultrasound contact gel, refill pack, approx. 70 ml, SAUTER ATB-US03

STANDARD

OPTIONKERN-SAUTER-TN-US-Ultrasonic-Thickness-Gauge-
FIG-1

Model Measuring range Readout Sensor Sound velocity Option Factory calibration certificate

SAUTER mm mm m/sec KERN
TN 80-0.1US 0,75-80 0,1 7 MHz ∅ 6 mm 1000-9999
TN 230-0.1US 1,2-230 0,1 5 MHz ∅ 10 mm 1000-9999
TN 300-0.1US 3-300 0,1 2,5 MHz ∅ 14 mm 1000-9999
TN 80-0.01US 0,75-80 0,01 7 MHz ∅ 6 mm 1000-9999
TN 230-0.01US 1,2-230 0,01 5 MHz ∅ 10 mm 1000-9999
TN 300-0.01US 3-300 0,01 2,5 MHz ∅ 14 mm 1000-9999
  • Adjusting program (CAL):

  • For quick setting of the instrument’s accuracy. External adjusting weight required

  • Calibration block:

  • Standard for adjusting or correcting the measuring device

  • Peak hold function:

  • Capturing a peak value within a measuring process

  • Scan mode:

  • Continuous capture and display of measurements

  • Push and Pull:

  • The measuring device can capture tension and compression forces

  • Length measurement:

  • Captures the geometric dimensions of a test object or the movement during a test process

  • Focus function:

  • Increases the measuring accuracy of a device within a defined measuring range

  • Internal memory:

  • To save measurements in the device memory

  • Data interface RS-232:

  • Bidirectional, for connection of printer and PC

  • Profibus:

  • For transmitting data, e.g. between scales, measuring cells, controllers and peripheral devices over long distances. Suitable for safe, fast, fault-tolerant data transmission. Less susceptible to magnetic interference.

  • Profinet:

  • Enables efficient data exchange between decentralised peripheral devices (balances, measuring cells, measuring instruments etc.) and a control unit (controller). Especially advantageous when exchanging complex measured values, device, diagnostic and process information. Savings potential through shorter commissioning times and device integration possible

  • Data interface USB:

  • To connect the measuring instrument to a printer, PC or other peripheral devices

  • *Bluetooth data interface:**

  • To transfer data from the balance/measuring instrument to a printer, PC or other peripherals

  • WLAN data interface:

  • To transfer data from the balance/measuring instrument to a printer, PC or other peripherals

  • Data interface Infrared:

  • To transfer data from the measuring instrument to a printer, PC or other peripheral devices Control outputs

  • (optocoupler, digital I/O):

  • To connect relays, signal lamps, valves, etc.

  • Analogue interface:

  • To connect a suitable peripheral device for analogue processing of the measurements

  • Analog output:

  • For output of an electrical signal depending on the load (e.g. voltage 0 V – 10 V or current 4 mA – 20 mA)

  • Statistics:

  • Using the saved values, the device calculates statistical data, such as average value, standard deviation etc.

  • PC Software:

  • To transfer the measurement data from the device to a PC

  • Printer:

  • A printer can be connected to the device to print out the measurement data

  • Network interface:

  • For connecting the scale/measuring instrument to an Ethernet network KERN Communication Protocol (KCP): It is a standardized interface command set for KERN balances and other instru ments, which allows retrieving and controlling all relevant parameters and functions of the device. KERN devices featuring KCP are thus easily integrated with computers, industrial controllers and other digital systems

  • GLP/ISO record keeping: Of measurement data with date,time and serial number.

  • Only with SAUTER printers

  • Measuring units:

  • Weighing units can be switched to e.g. non-metric. Please refer to website for more details

  • Measuring with tolerance range

  • (limit-setting function):

  • Upper and lower limiting can be programmed individually. The process is supported by an audible or visual signal, see the relevant model

  • Protection against dust and water splashes IPxx:

  • The type of protection is shown in the pictogram cf. DIN EN 60529:2000-09, IEC 60529:1989+A1:1999+A2:2013

  • ZERO: Resets the display to “0”

  • Battery operation:

  • Ready for battery operation. The battery type is specified for each device

  • Rechargeable battery pack : Rechargeable set

  • Plug-in power supply: 230V/50Hz in standard version for EU. On request GB, AUS or USA version available

  • Integrated power supply unit: Integrated, 230V/50Hz in EU. More standards e.g. GB, AUS or USA on request

  • Motorised drive:

  • The mechanical movement is carried out by a electric motor

  • Motorised drive:

  • The mechanical movement is carried out by a synchronous motor (stepper)

  • Fast-Move:

  • The total length of travel can be covered by a single lever movement

  • Verification possible:

  • Models with type approval for con-struction of verifiable systems

  • DAkkS calibration possible:

  • The time required for DAkkS calibration is shown in days in the pictogram

  • Factory calibration:

  • The time required for factory calibration is specified in the pictogram

  • Package shipment:

  • The time required for internal shipping preparations is shown in days in the pictogram

  • Pallet shipment:

  • The time required for internal shipping preparations is shown in days in the pictogram

  • The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by KERN & SOHN GmbH is under license. Othear trademarks and trade names are those of their respective owners.

  • SAUTER GmbH · c/o KERN & SOHN GmbH · Ziegelei 1 · 72336 Balingen · Germany · Tel. +49 7433 9933 - 0 · www.kern-sohn.com · info@kern-sohn.com

Documents / Resources

| KERN SAUTER TN-US Ultrasonic Thickness Gauge [pdf] User Guide
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