Xantrex 1000 Prosine Sine Wave Inverter

Xantrex Prosine Sine Wave Inverter 1000/1800

1000 1000i 1800 1800i
Owner’s Manual

Trademarks Xantrex, Prosine, and Smart Choice For Power are trademarks of Schneider Electric Services International sprl, registered in the U.S. and other countries. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only. Notice of Copyright Xantrex Prosine Sine Wave Inverter 1000, 1000i/1800, 1800i Owner’s Manual © January 2009, 2005-2008 Xantrex Technology Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of: Xantrex Technology Inc., 161-G South Vasco Road, Livermore, California USA 94551. Xantrex Technology Inc. reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement. Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC., (“XANTREX TECHNOLOGY”) (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED
IN ITS MANUALS OR OTHER DOCUMENTATION. (B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT,
CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND (C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.
Date and Revision January 2009, Revision B
Part Number 445-0049-01-01
Contact Information Web: www.xantrex.com Email: customerservice@xantrex.com Phone: 1-800-670-0707 (in North America), 1-408-987-6030 (direct) Fax: 1-800-994-7828 (in North America), 1-604-422-2756 (direct)
SUPERIOR, PACER are registered trademarks of TROJAN BATTERY Company
SEAVOLT, SEAGEL are registered trademarks of WEST MARINE PRODUCTS
VOYAGER is a registered trademark of DELCO-REMY
GENESIS is a registered trademark of GATES ENERGY PRODUCTS (HAWKER ENERGY)
EVOLYTE is a registered trademark of GNB INDUSTRIAL BATTERY CO.
PREVAILER is a registered trademark of SONNENSCHEIN

English

Xantrex Prosine Inverter Owner’s Manual

Important Safety Instructions

WARNING Before you install and use your Prosine Inverter, be sure to read and save these safety instructions.
General Safety Precautions
1. SAVE THESE INSTRUCTIONS. This OWNER’S MANUAL contains important safety and operating information for the Prosine Inverter.
2. Do not expose the Prosine Inverter to rain, snow, spray, bilge or dust. To reduce risk of fire hazard, do not cover or obstruct the ventilation openings. Do not install the Prosine Inverter in a zeroclearance compartment. Overheating may result.
3. Do not use attachments not recommended or sold by Xantrex. Doing so may result in a risk of fire, electric shock, or injury to persons.
4. The Prosine Inverter is designed to be permanently connected to your DC electrical systems (and for hardwire versions, permanently connected to your AC electrical system). To ensure adherence to proper electrical wiring regulations all wiring must be done by a certified technician or electrician.
5. To avoid a risk of fire and electric shock, make sure that existing wiring is in good electrical condition; and that wire size is not undersized. Do not operate the Prosine Inverter with damaged or substandard wiring.
6. Do not operate the Prosine Inverter if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the Prosine Inverter has been damaged, refer to Section 6 of this manual.
7. Do not disassemble the Prosine Inverter; refer to Section 6 of this manual for instructions on obtaining service for the Prosine Inverter. Attempting to service the unit yourself may result in a risk of electrical shock or fire.
Xantrex Prosine Inverter Owner’s Manual

8. To reduce risk of electrical shock, disconnect the DC power (and AC power if applicable on hardwire versions) from the Prosine Inverter before attempting any maintenance or cleaning or working on any equipment and circuits connected to the Prosine Inverter. Turning off controls will not reduce this risk.
9. Grounding: The Prosine Inverter must be provided with an equipment- grounding conductor connected to the AC input ground terminal. Grounding and all other wiring must comply with local codes and ordinances.
10. For marine applications, special installation codes may apply. For example, in the U.S., the installation shall comply with the United States Coast Guard Electrical Regulations (33CFR183, Sub part 1).
Explosive Gas Precautions
1. This equipment contains components which can produce arcs or sparks. To prevent fire or explosion do not install in compartments containing batteries or flammable materials or in locations which require ignition protected equipment.This includes any space containing gasoline-powered machinery, fuel tanks, or joints, fittings, or other connection between components of the fuel system.
2. Working in the vicinity of a lead-acid battery is dangerous. Batteries generate explosive gases during normal battery operation.
3. To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed.

Precautions When Working With Batteries 1. Someone should be within range of your voice or close enough to come to your aid when you work near a lead-acid battery. 2. Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes. 3. Wear complete eye protection and clothing protection. Avoid touching eyes while working near batteries. 4. Clean battery terminals before making connections. Wear eye protection to keep corrosion from coming in contact with eyes. 5. If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters eye, immediately flood eye with running cold water for at least 20 minutes and get medical attention immediately. 6. NEVER smoke or allow a spark or flame in vicinity of battery or engine. 7. Do not drop a metal tool on the battery. The resulting spark or short-circuit on the battery or other electrical part may cause an explosion. 8. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid battery. A lead-acid battery produces a short-circuit current high enough to weld a ring or the like to metal, causing a severe burn.
English 1

2 English

Xantrex Prosine Inverter Owner’s Manual

Introduction

Thank you for your purchase of this Prosine Sine Wave Inverter. As a high quality, true sine wave output inverter, you can expect exceptional performance and years of dependable operation. The true sine wave AC output from the inverter ensures all AC loads operating from the unit perform efficiently and correctly. Since these loads were designed to operate from true sine wave voltage, you can expect these loads to operate the same as if operating from grid/utility supplied power. In some cases, the true sine wave output from the Xantrex inverter is even superior to the power supplied by your utility company. To get the most out of your Prosine Inverter, carefully read and follow the instructions in this guide. Pay special attention to the Important Safety Instructions and to the CAUTION and

WARNING statements found throughout the manual and on the product. Please retain all packaging. Should you have any questions before, during, or after installation, please contact Xantrex. Phone: 1-800-670-0707, 1-408-987-6030 (direct) Fax: 1-800-994-7828, 1-604-422-2756 (direct) Email: customerservice@xantrex.com Web: www.xantrex.com 1.1 Prosine Inverter Key Features
Please record the following information if you need to contact Xantrex for servicing of the unit.
Serial No.:
Place of purchase:
Date of purchase: ___
The Prosine Inverter utilizes advanced high frequency switching technology in the power conversion process. The circuits are similar to those used in power supplies for computers and other electronic equipment. This technology offers several benefits: · Light weight: for easy installation
Xantrex Prosine Inverter Owner’s Manual

· Totally silent: for quiet operation · High surge capability: for “hard-to- start” AC loads See Section 10 (Specifications) for complete product specifications. 1.1.1 Inverter Function When connected properly and the power switch is turned to the (I) position, the inverter draws power from a battery and delivers a true sine wave AC output voltage. If the battery voltage is within the operating range of the unit, the inverter will continue to deliver AC power to the loads connected. High and low battery shutdowns will engage if the battery voltage falls out of the specified range of operation (10­16 VDC on 12 V models, 20­32 VDC on 24 V models). 1.1.2 Control Panel
The Control Panel displays operating information so you can monitor the status of the Inverter and your batteries.
This panel can be removed and re-attached in different orientations so the information is directed at you in the most convenient fashion, for all recommended mounting
WARNING Note that in (#) (Bypass) position the front panel switch does NOT turn off all voltages inside the unit. This control only deactivates the AC conversion circuitry. On AC hardwire/transfer relay versions any utility voltage present on the AC input terminals will be present on the AC output terminals.
configurations. With the optional Interface Panel, the display can be fully removed from the base chassis and remotely located in the place of your choice (e.g. on the dash of your vehicle).
1.1.3 Automatic Transfer Switch
Your Prosine Inverter may be equipped with a transfer relay if specified prior to purchase. The transfer relay serves two purposes: 1) allows the AC output of the inverter to be wired into an existing AC system as a source of power and 2) allows the Prosine Inverter to automatically become the source of power should your utility source fail.

When utility AC power fails, the transfer relay is deenergized and the load is automatically transferred to the inverter output within 20­30 milliseconds. With the POWERSAVE feature enabled (recommended for reducing standby power consumption), AC output from the inverter may be delayed for up to 2½ seconds. Once AC utility is restored, the relay energizes and the load is automatically reconnected to AC utility.

Identifying Models With Transfer Switches

1. Check the UPC code on the product box. Units with transfer switches have UPC codes that end with these five digits:

Model 1000/1000i Model 1800/1800i

61084

61884

61074

61874

61052

61852

61008

61808

61002

61802

2. If there is an AC outlet on the front of the unit, it is not equipped with an internal transfer switch.

3. For Prosine Inverters with hardwire connections, you can identify whether your unit has an internal transfer switch by removing the cover on the AC wiring compartment and checking the label above the terminal block inside.

If your unit has a label similar to one of these two labels, it has an internal transfer switch:

Units with this label do not have an internal transfer switch:

English 3

Installation

WARNING Review the Important Safety Instructions found at the beginning of this manual and read this entire section, paying particular attention to the CAUTION and WARNING statements, before proceeding with the installation.
This section contains instructions for installing the Xantrex Prosine Inverter. After securing the unit and making wiring connections, do not turn the unit on. Proceed to the next section of the manual which provides operating instructions.
2.1 Requirements for Installation
CAUTION The Pro sine Inverter is designed to be permanently connected to your DC electrical system. When Configured as an AC hardwire version, the inverter is also designed to be permanently connected to your AC electrical system. To ensure adherence to proper electrical wiring regulations, all wiring must be done by a certified technician or electrician.
Installation Regulations: Depending on the type of location in which you are installing the Prosine Inverter, there are different codes and regulations that the installation must meet such as your national and local electrical codes for residential installations. Other examples of codes and regulations for North American installations include:
· US Coast Guard and ABYC requirements for installations on marine vessels
· RV Industry Association (RVIA), CSA, and UL requirements for installations in recreational vehicles.
It is the installer´s responsibility to ensure that all applicable installation requirements are met.
What You Need to Install the Prosine Inverter
You need the following tools and hardware to properly install the inverter:
4 English

· wire stripper · mounting screws/bolts (¼” or 6mm diameter screws) · small flat blade screwdriver (for hardwire versions) · small Phillips screwdriver · wrench for DC terminals (½” or 13mm) · AC wiring for hardwire configured models (see AC
wiring section for details) · DC cables (see DC wiring section for details) · Wire connectors and crimp tool for your DC cables · AC and DC disconnects and over-current protective
devices (see section 2.4.1 for details)
2.2 Locating the Prosine Inverter
The inverter utilizes complex electronic circuits, and although design precautions have been made for protection of these circuits, they can be susceptible to damage from use in extreme environments. The Prosine Inverter should only be installed in a location that meets the following requirements:
· Dry: do not allow water or other fluids to drip or splash on the Prosine Inverter. Do not mount the inverter in an area subject to splashing or dripping water or bilge.
· Cool: normal ambient air temperature should be between 0°C (32°F) and 25°C (77°F)–the cooler the better within this range. Refer to the operating temperature information in section 9 (specifications) for more details.
· Ventilated: allow at least 5 inches (13 cm) of clearance all around the unit. Ensure the ventilation openings on the unit are not obstructed. If mounting in a compartment, ventilate with louvers or cut-outs.
· Safe: do not install the Prosine Inverter in the same compartment as batteries or in any compartment capable of storing flammable liquids such as gasoline. Do not install the inverter in an engine compartment or other location where ignition protected equipment is required.
· Dust-free: do not install the Prosine Inverter in a dusty environment where either dust, wood particles or other filings/shavings are present. These can be pulled into the unit when the cooling fan is operating.
· Close to AC junction box: avoid the use of extended wire lengths if possible.

· Close to battery/batteries: Avoid excessive cable lengths but do not install the Prosine Inverter in the same compartment as batteries. Use the recommended wire lengths and sizes (see section 2.4.4). Also do not mount the inverter where it will be exposed to the gases produced by the battery. These gases are very corrosive and prolonged exposure will damage the inverter. · Protected from battery acid: never allow battery acid to drip on the Prosine Inverter or its wiring when reading specific gravity or filling the battery.
2.3 Mounting the Prosine Inverter
Before mounting the Prosine Inverter, test the chosen location for adequate space around the unit to allow for connections and ventilation. Mounting hardware should be corrosion resistant and ¼” or 6mm diameter screws. Your mounting system should be able to support three times the weight of the inverter, which weighs approximately 16 lbs (7.3Kg). The more clearance for ventilation around the unit, the better the performance. At a minimum, have 5″ of free space on all sides of the inverter. To mount the Prosine Inverter 1. Mount the Prosine Inverter on either a horizontal or
vertical surface (such as a bulkhead) using the mounting holes provided. For secure, permanent mounting, use all eight mounting holes. To meet regulatory requirements, the inverter must be mounted in one of the three orientations shown.
Figure 1. Approved orientations for inverter mounting
Xantrex Prosine Inverter Owner’s Manual

2. Remove and re-attach the front panel depending on the orientation of the base unit itself. For example, if the unit is mounted on a vertical surface, you may want to remove the panel and attach it so it is again readable horizontally. This can be done by removing the four screws, taking the panel out of the housing, rotating the panel and reattaching the panel to the base unit. Be sure to re-install all four screws.
3. The front panel can also be remotely located away from the base chassis. Simply remove the panel from the face of the unit, install the interface panel option (purchased separately) and connect the 30 ft. (9 m) extension cord. The cord can then be run to the location where the panel is to be mounted, and attached to the panel. The unit can now be controlled and monitored from the location of your choice. Do not remotely mount the display panel without purchasing the Interface Panel option and properly installing this panel on the inverter. The Interface Panel significantly reduces radiated interference generated along the length of the cable, decreasing the chance of resulting interference with other equipment.
Figure 2. Control panel attachment
Xantrex Prosine Inverter Owner’s Manual

2.4 Wiring the Prosine Inverter
WARNING Fire and shock hazard. Make sure wiring is disconnected from all electrical sources before handling. All wiring must be done in accordance with local and national electrical wiring regulations by a certified electrician or technician.
For units equipped with an AC outlet:
If your Prosine Inverter is equipped with an AC outlet on the front, then you will be mainly interested in the DC wiring instructions that follow (section 2.4.4). Once your DC connections and ground wiring connection are complete, the unit is ready to deliver AC power.
For AC hardwire versions:
If your unit is equipped with an AC hardwire terminal strip, (with or without transfer relay) then the following AC wiring instructions are important for you to read through. When hardwire configured, the inverter manages all AC power and therefore must be wired in between any utility connection and distribution panel.
As a starting point for the wiring instructions, here is a brief summary of the wiring sequence for hardwire configured inverters. Please thoroughly read the remainder of the wiring instructions (section 2.4.2) which details each wiring step and follows the Input and Output Protection section:
1. Ensure the (#/I) control panel switch is in the (#) position. For those hardwire equipped models with a transfer relay, connected AC source (INPUT) power will be passed through the inverter making the output terminal and connected wiring live. This is the case even with the control panel switch in the (#) position so ensure all power is disconnected at its source.

2. Connect AC input wiring, AC output wiring, Chassis Ground, DC positive cable and finally, DC negative cable in that order.
3. Connect each circuit to its source.
2.4.1 Input and Output Protection
In order to meet CSA, UL, and electrical code requirements, the AC and DC inputs and outputs of the Prosine Inverter must be provided with overcurrent protection such as a circuit breaker or fuse, and with a disconnect device, as follows: (note the “AC Input” and “AC Output” information below only applies to units equipped with AC hardwire terminal strips, not AC output receptacle equipped versions).
DC Input: Protection for the DC wiring (an inline fuse /circuit breaker) is needed as close as possible to the battery to protect the wiring from your batteries to the Prosine Inverter. The current rating of this DC fuse or circuit breaker must be large enough to allow the inverter to operate your loads, but if the rating is too high, electrical codes will require you to use larger DC cables than you would otherwise have to. The fuse or circuit breaker must be rated and approved for use on minimum 12V or 24V DC circuits as applicable by the model of your inverter. Fuses or circuit breakers rated only for AC service are not suitable for use on DC circuits and may pose a hazard. The wire size used between the Prosine Inverter and the fuse or circuit breaker must be sized to match the fuse or circuit breaker´s current rating, in accordance with the electrical codes or regulations applicable to your installation (see Table 4).
AC Input: The installation must provide over-current protection for the AC input circuit. The circuit breaker or fuse used must be rated and approved for use on 120VAC branch circuits for 120V models and for 230VAC branch circuits for 230V models. The wire size used between the breaker and the Prosine Inverter input must be sized to match the circuit breaker, in accordance with the electrical codes or regulations applicable to your installation. Refer to Table 1 for sizing information.
English 5

AC Output: The circuit breaker or fuse used must be rated and approved for use on 120V AC branch circuits for 120V models and for 230VAC branch circuits for 230V models. The wire size used between the Prosine Inverter output and the breaker, and between the breaker and your loads, must be sized to match the circuit breaker’s rating, in accordance with the electrical codes or regulations applicable to your installation. Refer to Table 1 for sizing information.
Disconnect devices: Since circuit breakers can be turned off and fuses can be removed from the circuit, either type of device will also meet the requirement for a disconnect device in each of the above circuits. Note that the required disconnect device is not intended for disconnection under load, it is only meant to be a way to isolate the Prosine Inverter from the input and output power sources.
2.4.2 Making AC Wiring Connections
Again, this section applies to those models configured with an AC hardwire terminal strip. As mentioned previously, your AC wiring must be sized to match the current rating of the AC breakers you provide on the input and output AC circuits in accordance with the electrical codes or regulations applicable to your installation. Table 1 is based on the U.S. National Electrical Code (1999), the Canadian Electrical Code (1998), and European wiring practices (for 230V models). There may be other codes and regulations applicable to your installation.

MODEL

AC INPUT and AC OUTPUT

Required

Required

Breaker Rating Wire Size

1000 – 12/24 V 1800 – 12/24 V

20 A max.

12 AWG

1000i – 12/24 V 1800i – 12/24 V

10 A max.

1.0 – 2.5mm2

Table 1. Circuit Breakers and Wire Sizing

6 English

Note that there is no difference between the recommendations for the 1000 and 1800 models. This is because the bypass rating of these products is the same (i.e. 15A for 1000 and 1800 and 10A for 1000i and 1800i). Figure 3 may be a useful reference as it illustrates the AC wiring connection terminals for Prosine Inverter models that are AC hardwire configured.
Figure 3. AC wiring terminals (hardwire versions only)
WARNING Shock Hazard. Before proceeding further, ensure that the Prosine Inverter is NOT connected to any batteries, and that all wiring is disconnected from any electrical sources. Do not connect the output terminals of the inverter to an incoming AC source.
AC Wiring should be connected in the following order: 1. AC INPUT (source) 2. AC OUTPUT (load) To make AC wiring connections: 1. The AC wiring compartment is located on the right-
hand side of the Prosine Inverter when looking at

the front of the unit. Remove the AC wiring compartment cover to gain access to the AC terminal strip inside.
2. Remove the knockouts from the cover of the wiring compartment to create holes for your cable clamps (see Figure 3).
3. Run the three conductor AC INPUT (source) wiring through a cable clamp and into the wiring compartment, via the knockout on the right side of the front panel. Connect the AC INPUT ground wire first to the ground terminal (ground symbol with circle around it), and then connect the AC INPUT line and neutral wires to the corresponding Prosine Inverter AC input terminals. Refer to Table 2 for typical colour coding and terminal identification.
4. In a similar manner, connect the AC OUTPUT (load) wiring to the Prosine Inverter AC output terminals (connect the output ground to the ground terminal identified by the symbol with no circle around it). Terminal to wiring connections should be done as shown in Table 2.

TERMINAL

AC WIRE COLOR

120 VAC (N. American)

230 VAC (European)

LINE (L)

Black

Brown

NEUTRAL (N) White

Blue

GROUND

Green or Green/Yellow or bare copper bare copper

Table 2. AC Terminal and Wiring Identification

5. After wiring, double check and review all connections to make sure the wires are in the correct terminals and the terminals are tight (the recommended torque is 7.5 in-lbs., 9.8 Nm).

Xantrex Prosine Inverter Owner’s Manual

AC Safety Grounding: During the AC wiring installation, AC input and output ground wires are connected to the inverter. The AC input ground wire must connect to the incoming ground from your AC utility source. The AC output ground wire should go to the grounding point for your loads (e.g. a distribution panel ground bus).
Neutral Grounding:
a) 120V models: The neutral conductor of the AC output circuit of the Prosine Inverter is automatically connected to the safety ground during inverter operation. This conforms to National Electrical Code requirements that separately derived AC sources (such as inverters and generators) have their neutral conductors tied to ground in the same way that the neutral conductor from the utility is tied to ground at the AC breaker panel. For models configured with a transfer relay, when AC utility power is present and the Prosine Inverter is in bypass mode, this connection (neutral of the inverter`s AC output to input safety ground) is not present so that the utility neutral is only connected to ground at your breaker panel, as required.
b) 230V models: There is no connection made inside the Prosine Inverter from either of the line conductors (line or neutral) to the safety ground.
2.4.3 Ground Fault Circuit Interrupters (GFCIs)
Installations in Recreational Vehicles (for North American approvals) will require GFCI protection of all branch circuits connected to the AC output of the hardwire terminal equipped Prosine Inverters. In addition, electrical codes require GFCI protection of certain receptacles in residential installations. While the true sine wave output of the Prosine Inverter is equivalent to the waveform provided by utilities, compliance with UL standards requires us to test and recommend specific GFCIs.
Xantrex Prosine Inverter Owner’s Manual

Xantrex has tested the following GFCI-protected 15 A receptacles and found that they functioned properly when connected to the AC output of the inverter:

Manufacturer

Model

LEVITON

6599/701

LEVITON

6598/722*

EAGLE

Shock Sentry

PASS & SEYMOUR 1591-WCN

HUBBELL

GF252GYA

BRYANT

GFR52FTI

BRYANT

GFR82FTI**

• With Line/Load inversion check & indicator light ** Hospital Grade

2.4.4 Making DC Wiring Connections
Follow this procedure to connect the battery cables to the DC input terminals on the Prosine Inverter. Your cables should be as short as possible (ideally, less than 10 ft./3 m) and large enough to handle the required current, in accordance with the electrical codes or regulations applicable to your installation. Cables that are not an adequate gauge (too narrow) or are too long will cause decreased inverter performance such as poor

V=IxR Voltage = Current x Resistance

Inverter 500 Output (W)

1000 1500 2000 2500 3000

Current (A) 50

100 150 200 250 300

Wire Resistance Voltage Voltage Voltage Voltage Voltage Voltage Gauge (ohms/ft) Drop Drop Drop Drop Drop Drop (AWG) @ 25°C per ft. per ft. per ft. per ft. per ft. per ft.

4/0 0.000050 0.0025 0.0050 0.0075 0.0100 0.0125 0.0150

3/0 0.000063 0.0032 0.0063 0.0095 0.0126 0.0158 0.0189

2/0 0.000079 0.0040 0.0079 0.0119 0.0158 0.0198 0.0237

0

0.000100 0.0050 0.0100 0.0150 0.0200 0.0250 0.0300

1 0.000126 0.0063 0.0126 0.0189 0.0252 0.0315 0.0378

2

0.000159 0.0080 0.0159 0.0239 0.0318 0.0398 0.0477

3

0.000201 0.0101 0.0201 0.0302 0.0402 0.0503 0.0603

4

0.000253 0.0127 0.0253 0.0380 0.0506 0.0633 0.0759

Table 3. Voltage drop per ft of DC cable

surge capability and frequent low input voltage warnings and shutdowns.
These low input voltage warnings are due to DC voltage drop across the cables from the inverter to the batteries. The longer and narrower these cables, the greater the voltage drop. Table 3 shows voltage drop per foot of cable, at various power output levels.
For example, if the 1800 Inverter is 10 ft. from your battery, is operating at 2000 watts, and is improperly connected with #4AWG wire, then you can expect a voltage drop per foot of 0.0506 V. Total cable length is actually 20 ft., not 10 ft., since the cable length is measured from the battery to the inverter and back. Therefore, multiply 0.0506 V by 20 to get a total voltage drop of 1.012 V. If your battery voltage is only 11.2 VDC, then the actual voltage at the inverter is 10.188 (11.2 V­1.012 V) because of this significant voltage drop. The Prosine Inverter will either be in low input voltage warning or shutdown in such a condition. In high current draw and surge situations, the unit may go into low input voltage shutdown if the cables are too small and too long.
Increasing your DC cable size will help improve the situation. With cables sized correctly, and using a #0 AWG cable, your voltage drop will be 0.02 VDC (multiplied by 20, you get a total voltage drop of 0.4 VDC). This illustrates that at 10 ft. away from the battery and with large cables, you can expect voltage drop. Again, try to keep cable length to a minimum and use the maximum gauge cable possible. Xantrex recommends the following cables for optimum inverter performance (apply to both 120 V and 230 V versions).
1000/12: #0 AWG or 55 mm2 1000/24: #6 AWG or 13 mm2 1800/12: #4/0 AWG or 110 mm2 1800/24: #2 AWG or 34 mm2
Also, use only high quality copper wiring and keep cable length short, a maximum of 3­6 ft.
English 7

Xantrex, in researching the requirements for inverter use in different markets, provides the following table that outlines the minimum DC cable size and maximum fuse/breaker size allowed by different regulatory bodies in the U.S. There may be other codes and regulations applicable to your installation:

Mar in e In s tallat io n (1)

RV In s tallat io n (2)

Residential In s tallatio n (3)

Mo d el

Wire Fuse Wire Fuse Wire Fuse AWG (A) AWG (A) AWG (A)

1000 12 V 1000i 12 V

4

175 #4

150

1

150

1000 24 V 1000i 24 V

8

90

8

90

6

70

1800 12 V 1800i 12 V

1

300

1

225

4/0

250

1800 24 V 1800i 24 V

6

100

4

150

2

125

1 Based on ABYC Recommended Practice E-9, 75°C wire 2 Based on NFPA 70, Article 551, 90°C wire 3 Based on NFPA 70, Article 240 and 310, 75°C wire
Table 4. DC wire sizes and inline fuse requirements

CAUTION
Clean battery terminals before making connections. Wear eye protection to keep corrosion from coming in contact with eyes.

To make DC wiring connections:
1. Before making any connections, route the positive and negative battery cables directly to the DC connection terminals on the Prosine Inverter. Slide the plastic terminal connector covers (boots) over the positive and negative cables (the red boot slides on the positive cable and the black boot slides on the negative cable). Do not route the cables through an electrical distribution panel, battery isolator, or other device that will add additional voltage drops
8 English

except for the required fuse or breaker on the positive battery terminal. Install the inverter so that the battery wire length is as short as possible. The connectors on the Prosine Inverter are designed to fit up to 250 MCM crimp-on ring terminals (either AMP or ILSCO) or box connectors (these tighten on connected cable using a set screw). Note, the coloured terminal covers (boots) fit much better with crimp-on ring terminals, and these are recommended over the box connectors.
2. Neatly cut the cables to the correct length and strip enough insulation to properly install the ring terminals or connectors. Attach the terminals to both cables using the crimp tool recommended by the manufacturer of the ring terminals. There must be no stray wire strands protruding from the terminal. Connect the terminal on the positive cable to the positive battery connector (stud) on the inverter and tighten with a wrench to a torque of 9­10 ft-lbs (11.7­13 Nm). Test that the cable is secure and is connected to the correct positive terminal.
3. An inline fuse between the Prosine Inverter and the battery is required by regulations for all installations. Again, refer to Table 4 for examples of correct fuse sizing for some regulations. This fuse protects your battery and wiring in case of an accidental short circuit during installation of the inverter or later damage to the wiring. The fuse and fuse holder need to be installed in the positive side of the DC circuit, as close as possible to the batteries and within the distance specified by the applicable installation code. Ensure all other power and ground connections have been made to the Prosine Inverter before connecting the DC cables to the batteries.
4. Connect the cable from the POSITIVE connector on the Prosine Inverter to the POSITIVE (POS +) terminal on the fuseholder. Observe the polarities carefully while performing the installation and do not reverse the polarities. Route both cables before making any connections.

Figure 4. Battery Connections
CAUTION An inadvertent reverse polarity connection may cause damage to the Prosine Inverter and it will require servicing (internal fuse will open). Before making the final DC connection, observe polarities to ensure that the wiring is correct.
5. Connect the DC NEGATIVE cable to the NEGATIVE (NEG -) terminal on the battery. Next, connect the cable to the negative terminal on the inverter. The connection to the negative terminal of the Prosine Inverter should be the last connection made. A spark when making this final connection is normal.
WARNING Make sure all the DC connections are tight (torque to 9­10 ft-lbs, 11.7­13Nm). Loose connections will overheat and could result in a potential fire hazard.
6. For residential installations, a DC wiring enclosure is required to cover the DC connections. Contact Xantrex or your distributor for this part. For nonresidential installations, slide the rubber terminal boot covers up the cable and over the terminal connections.
Xantrex Prosine Inverter Owner’s Manual

DC Grounding:
The Prosine Inverter has a lug on the rear panel labeled Chassis Ground. This lug is used to connect the chassis of the inverter to your DC ground as is required by regulations for some installations. Depending on where the Prosine Inverter is installed, follow the instructions below that correspond to your installation location.

Recreational Use #8 AWG or larger copper wire (green if

Vehicle

insulated) and secure it to the chassis

Installations ground lug as well as the grounding point in

your vehicle (usually the chassis).*

Marine Vessel Installations

ABYC’s recommended practices require that the chassis ground wire have the same current carrying capacity (ampacity) as the DC input cables. Using 90°C wire, the following wire sizes meet this requirement.**

Model

Wire Size (AWG)

1000/12 V

6

1000/24 V

10

1800/12 V

2

1800/24 V

6

Residential Installations

The chassis of the Sine Wave Inverter must be connected to the system’s DC grounding point. Use copper wire and secure it to the chassis ground lug and your DC ground point.***

Model

Wire Size (AWG)

1000/12 V

6

1000/24 V

8

1800/12 V

4

1800/24 V

6

• Based on NFPA 70, article 551-20(c) ** Based on ABYC A-25 and E-9 *** Based on NFPA 70, article 250-122 and 690-45

Prosine Inverter Operation

This section details how the unit functions as an inverter, provides information on the control panel, and describes operating limits for inverter operation.
3.1 Principles of Operation The Prosine Inverter converts power from the batteries in two stages. The first stage is a DC-to-DC converter, used to raise the low voltage DC input to high voltage DC. The second stage is the actual inverter stage, taking the high voltage DC and converting it to a precise, true sine wave AC output. The DC-to-DC converter stage uses modern high frequency power conversion technology that eliminates the bulky, low frequency (50/60 Hz) based transformers found in inverters using older technology. The inverter stage uses advanced power semiconductors that provide excellent overload capabilities.
Figure 5. Principles of Operation
3.2 Output Waveform The AC output waveform of the Prosine Inverter is a “true sine wave” with typically 1% Total Harmonic Distortion (THD). Figure 6 illustrates the output waveform from the inverter. This waveform is nearly identical to your utility-supplied power and in some

cases where utility power is poor, the Prosine Inverter delivers cleaner, more precise AC power.
Figure 6. True sine wave output (120 V AC Model)
There are many advantages of true sine wave over other wave forms delivered by other inverters: · AC powered equipment is designed to operate with
true sine wave. Many loads will perform better when connected to the Prosine Inverter. · motor loads start easier · reduced stress on surge protection circuitry within the equipment means potentially longer equipment life Many advantages of true sine wave are also due to the absence of the sharp-rising edges of waveforms prevalent in either modified sine wave or square wave inverters. Some of these advantages are: · reduced interference in audio or electronic equipment, especially those that use less complex internal power supplies · significantly reduced in-rush current into capacitive loads and reduced stress on the output devices of the inverter, potentially lengthening equipment life · motor loads generally operate cooler and quieter without the extra harmonic distortion generated by a modified sine wave.

Xantrex Prosine Inverter Owner’s Manual

English 9

3.3 Control Panel
WARNING Review the Important Safety Instructions found at the beginning of this guide before operating the Prosine Inverter.
Once the Xantrex Prosine Inverter is properly installed and connected to batteries, it is ready to begin delivering AC power to your loads. The control panel is the interface between you and the inverter. This section describes the features of this panel and is followed by other sections that contain inverter operating information.
Figure 7. Control Panel 1. INVERTER # /I: this switch turns the Prosine Inverter either ON (I) or to BYPASS-state (#). It is also used to enable or disable POWERSAVE mode during the power-up sequence. When in the (# ) position, models equipped with a transfer relay will be in the BYPASS mode, where incoming AC power is passed through to the load. The switch controls the output of the inverter with models equipped with AC outlets and does not control the output on hardwire units equipped with the transfer relay option.
10 English

2. LIQUID CRYSTAL DISPLAY (LCD): displays input current from the battery and battery voltage numerically. A multi-segment bar graph displays actual output power in watts from the inverter when a load is being operated.
3. MULTI-POSITION MOUNT: the control panel is designed so it can be removed and re-attached to the chassis in 90° increments depending on the mounting orientation of the inverter itself. The panel can also be removed entirely from the unit and mounted remotely, with the purchase of the optional Interface Panel.
4. FAULT CONDITION DISPLAY: should a fault occur, the error will immediately be displayed. An audible alarm sounds and the back-lighting of the display will flash to draw attention to the fault condition (see Section 5.1).
To operate the Prosine Inverter:
1. Turn the unit ON by moving the rocker switch on the control panel to (I) position. The following information will be displayed (upon each power-up), identifying the type and configuration of your Prosine Inverter:
· Model number (1000 or 1800 watt) · Input Voltage, Output Voltage and Frequency
configuration · POWERSAVE mode OFF (factory set default)
Following the display of this information, the control panel then defaults to the standard display information of input voltage, input current and output power. When a load is connected, the output power (watts) is displayed in bar- graph form.
Figure 8. Control Panel Screen Sequence

Once the standard display screen is shown, the Prosine Inverter is ready to deliver AC power to your loads. You can now plug in a load to the front outlet of the unit, or, for those hardwire versions, into an outlet connected to the AC output of the inverter. The loads should operate from the inverter as they would from utility power. Section 3.5 explains the operating limits for the Prosine Inverter.
3.4 Prosine POWERSAVE Mode
Your Xantrex Prosine Inverter has a function mode called POWERSAVE. This “sleep” mode shuts off much of the power control circuitry of the inverter as well as the display back-lighting, reducing the standby current draw considerably. With this mode enabled, the unit draws approx. 1.5 W while powered up but with no load on the inverter. The Prosine Inverter detects the presence of a load by sending out pulses approximately once every 2.5 seconds. Full output power is available with the detection of a load. The unit will remain in POWERSAVE mode if the load it detects is less than 10 W for the 1000 model and less than 20 W for the 1800 model. This is a factory set search mode setting and cannot be changed.
You would want to enable POWERSAVE mode if the inverter is only being used periodically to power loads. This allows the inverter to draw less power from the batteries during non-use periods. If the inverter is being used frequently and your batteries are being recharged during inverter use (e.g. vehicle alternator), or soon after inverter use, you can leave POWERSAVE disabled.
Your inverter is factory default set to POWERSAVE OFF. To enable the POWERSAVE mode, follow these steps:
1. Turn the Control Panel switch to (#) position
2. Switch the unit back to (I) position. You will see the power-up information sequence being displayed as described previously.
3. When the Control Panel displays “POWERSAVE OFF” turn the switch to (#) position, wait for
Xantrex Prosine Inverter Owner’s Manual

approximately three seconds, and then turn the switch back to (I) position. “POWERSAVE ON” will now be displayed during the start-up sequence and when the normal state display appears, a small pointer will be visible, indicating POWERSAVE mode is enabled. Repeat the same procedure for disabling POWERSAVE mode.

3.5 Inverter Operating Limits and Protection Features
Power Output: The Prosine 1000 Inverter will continuously deliver 1000 watts and the Prosine 1800 delivers 1800 watts continuously. The following table displays the continuous and peak current ratings as well as surge rating, depending on the model:

Continuous AC

Output Current

Model

Rating

Peak AC Output Current
Rating

Surge Rating (max. watts delivered for 5 seconds)

1000

8.3 A

25 A

1500

1800

15 A

45 A

2900

1000i

4.3 A

11 A

1500

1800i

7.8 A

20 A

2900

Each unit above will be able to operate all AC loads rated at or below these power ratings. Some highhorsepower induction motors used in pumps and other motor-operated equipment require very high surge currents to start and the Prosine Inverter/battery combination may have difficulty starting these loads. If you have problems with certain loads, ensure that battery connections are solid, your DC cables are appropriately sized, and that the battery is of sufficient capacity and fully charged.
Input Voltage: The Prosine Inverter operates from an input voltage ranging from:
10 to 16 VDC for 12 V models 20 to 32 VDC for 24 V models

Xantrex Prosine Inverter Owner’s Manual

Peak performance for these inverters occurs when DC input voltage is in the range of 12 volts to 15 volts for 12 V models and 24 volts to 30 volts for 24 V models. The Prosine Inverter will indicate high and low DC voltage conditions as follows:

Model

DC Input over
voltage alarm

DC Input DC Input

over

under

voltage voltage

shut down alarm

DC Input under voltage
shut down

12 V models

15.8 VDC

16.0 VDC

10.5 VDC

10.0 VDC

24 V models

31.6 VDC

32.0 VDC

21.0 VDC

20.0 VDC

The over-voltage protection and shutdown protects the inverter against excessive input voltage, should the unit be connected to a higher voltage than it is designed for (up to 35VDC–higher voltages may cause damage). Low input voltage shutdown protects your battery from being over-discharged. The inverter requires a manual reset to re-start after shutdown from either high or low
input voltage. Turn the power switch to (#) and then back to (I) to re-start the unit.
Output Overload Protection: A short circuit may be applied to the output continuously without damage to any internal components. The Prosine Inverter will shut down in less than five seconds when the output falls 10% below the nominal voltage as a result of current limiting.
AC Backfeed Protection: Although the Prosine Inverter has been designed to withstand incoming AC at the AC output, this is only a safeguard and continuous AC backfeed could lead to inverter damage. Avoid inverter damage by double checking the AC input and output wiring on hardwire configured models before applying power and by understanding your source of AC and where power from the source leads to (e.g. do not plug a live extension cord into the AC outlet of the inverter).

Input Reverse Polarity Protection: The internal circuitry of the Prosine Inverter is protected by an internal, 32 V, fast-blow fuse as follows:

Model

Mfg & Model

1000 – 24 V Littelfuse/Gould CNN80 or 1000i – 24 V Bussmann ANN80 rated 80 A

1800 – 12 V 1800i – 12 V

Littelfuse Mega 225 A

All others Littelfuse Mega 125 A

This fuse is only replaceable by qualified service personnel. In many reverse polarity conditions, this fuse will protect internal circuits, however, certain high voltage/current situations may cause internal damage.

Testing

The following simple test procedure should ensure that the inverter is connected and installed properly.
To test the Prosine Inverter:
1. Double check all wiring terminals on the inverter to observe correct polarity and secure connections.
2. Turn rocker switch to (I) position. 3. Observe the power-up sequence on the display. The
normal-state inverter display of input current and input voltage should come up. 4. Plug a test load (e.g. a light bulb) into the outlet of the Prosine Inverter. The load should function normally. Observe the output power bar graph–it should increase with load demand. 5. For hardwire and transfer relay- equipped versions, plug a load into the AC output leg of the inverter while input AC is available. Remove input AC. The load should still operate normally. Replace the source AC input power and again, the load should operate normally, indicating proper installation and function of the transfer relay. 6. Repeat test 4 or 5 with the inverter in “POWERSAVE” mode. 7. The Prosine Inverter is now ready for operation.

English 11

Troubleshooting Guide

WARNING Do not open or disassemble the Prosine Inverter. See Section 6 for instructions on obtaining service for the inverter. Attempting to service the unit yourself may result in a risk of electrical shock or fire.
This section describes potential installation and configuration problems and solutions, including fault conditions and indicators.
5.1 Fault Conditions and Indicators The following fault conditions are displayed on the control panel along with an alarm sound and blinking LCD back-light.

Control Panel Indication HIGH BATT SHUTDOWN LOW BATT SHUTDOWN OVERLOAD SHUTDOWN
OVERTEMP SHUTDOWN SYSTEM SHUTDOWN PS_FAULT SHUTDOWN DC-DC SHUTDOWN

Fault Condition Battery voltage too high Battery voltage too low Battery current too high, probable AC overload System over-temperature Overload or system hardware fault

Solution Check for fault with battery charging system. Manually reset inverter by turning switch to (#) then to (I) again. Charge battery. Manually reset inverter by turning switch to (#) then to (I) again. Reduce load on inverter.
Improve ventilation and cooling and/or reduce load on inverter. Ensure all loads are disconnected Try to reset inverter by switching to (#) and then to (I). If unit still does not operate contact your distributor/merchant/retailer or Xantrex for service/warranty replacement.

The table below provides some troubleshooting tips: Problems and Symptoms
No output voltage and control panel reading 10.0 VDC or lower (20.4 VDC on 24 V models). No output voltage, no voltage indication.
No output voltage and control panel reading 16.0 VDC or higher (32.0 VDC on 24 V models).
Low battery warning on all the time. Voltage indicator below 11.0 VDC (22.0 VDC on 24 V models).

Possible Cause Low input voltage shutdown.
Inverter switched to (#). No battery power to inverter. Reverse DC polarity connection –internal fuse open. High input voltage shutdown.
Poor DC wiring. Poor battery condition.

Solution Recharge battery, check connections and cable.
Turn Inverter power switch to (I). Check wiring to Inverter. Check battery fuse. Have qualified service technician check and replace fuse (correct replacement fuse noted on inside of unit). Observe correct polarity. Make sure the Inverter is connected to correct battery voltage Check regulation of charging system. Use proper cable and make solid connections. Charge battery or use new battery.

12 English

Xantrex Prosine Inverter Owner’s Manual

6. Warranty and Return Information

Warranty

What does this warranty cover and how long does it last? This Limited Warranty is provided by Xantrex Technology Inc. (“Xantrex”) and covers defects in workmanship and materials in your Xantrex Prosine Sine Wave Inverter. This Warranty Period lasts for 24 months from the date of purchase at the point of sale to you, the original end user customer, unless otherwise agreed in writing. You will be required to demonstrate proof of purchase to make warranty claims.
This Limited Warranty is transferable to subsequent owners but only for the unexpired portion of the Warranty Period. Subsequent owners also require original proof of purchase as described in “What proof of purchase is required?”
What will Xantrex do? During the Warranty Period Xantrex will, at its option, repair the product (if economically feasible) or replace the defective product free of charge, provided that you notify Xantrex of the product defect within the Warranty Period, and provided that Xantrex through inspection establishes the existence of such a defect and that it is covered by this Limited Warranty.
Xantrex will, at its option, use new and/or reconditioned parts in performing warranty repair and building replacement products. Xantrex reserves the right to use parts or products of original or improved design in the repair or replacement. If Xantrex repairs or replaces a product, its warranty continues for the remaining portion of the original Warranty Period or 90 days from the date of the return shipment to the customer, whichever is greater. All replaced products and all parts removed from repaired products become the property of Xantrex.
Xantrex covers both parts and labor necessary to repair the product, and return shipment to the customer via a Xantrex-selected non-expedited surface freight within the contiguous United States and Canada. Alaska, Hawaii and outside of the United States and Canada are excluded. Contact Xantrex Customer Service for details on freight policy for return shipments from excluded areas.
How do you get service? If your product requires troubleshooting or warranty service, contact your merchant. If you are unable to contact your merchant, or the merchant is unable to provide service, contact Xantrex directly at: Telephone: 1 800 670 0707 (toll free North America), 1 408 987 6030 (direct) Fax: 1 800 994 7828 (toll free North America), 1 604 422 2756 (direct) Email: customerservice@xantrex.com Website: www.xantrex.com
Direct returns may be performed according to the Xantrex Return Material Authorization Policy described in your product manual. For some products, Xantrex maintains a network of regional Authorized Service Centers. Call Xantrex or check our website to see if your product can be repaired at one of these facilities.
What proof of purchase is required? In any warranty claim, dated proof of purchase must accompany the product and the product must not have been disassembled or modified without prior written authorization by Xantrex.
Proof of purchase may be in any one of the following forms:
· The dated purchase receipt from the original purchase of the product at point of sale to the end user; or
· The dated dealer invoice or purchase receipt showing original equipment manufacturer (OEM) status; or
· The dated invoice or purchase receipt showing the product exchanged under warranty.
What does this warranty not cover? Claims are limited to repair and replacement, or if in Xantrex’s discretion that is not possible, reimbursement up to the purchase price paid for the product. Xantrex will be liable to you only for direct damages suffered by you and only up to a maximum amount equal to the purchase price of the product.
Xantrex Prosine Inverter Owner’s Manual

This Limited Warranty does not warrant uninterrupted or error-free operation of the product or cover normal wear and tear of the product or costs related to the removal, installation, or troubleshooting of the customer’s electrical systems. This warranty does not apply to and Xantrex will not be responsible for any defect in or damage to:
a) the product if it has been misused, neglected, improperly installed, physically damaged or altered, either internally or externally, or damaged from improper use or use in an unsuitable environment;
b) the product if it has been subjected to fire, water, generalized corrosion, biological infestations, or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Xantrex product specifications including, but not limited to, high input voltage from generators and lightning strikes;
c) the product if repairs have been done to it other than by Xantrex or its authorized service centers (hereafter “ASCs”);
d) the product if it is used as a component part of a product expressly warranted by another manufacturer;
e) component parts or monitoring systems supplied by you or purchased by Xantrex at your direction for incorporation into the product;
f) the product if its original identification (trade-mark, serial number) markings have been defaced, altered, or removed;
g) the product if it is located outside of the country where it was purchased; and h) any consequential losses that are attributable to the product losing power whether by
product malfunction, installation error or misuse.
Disclaimer
Product
THIS LIMITED WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY PROVIDED BY XANTREX IN CONNECTION WITH YOUR XANTREX PRODUCT AND IS, WHERE PERMITTED BY LAW, IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS, GUARANTEES, REPRESENTATIONS, OBLIGATIONS AND LIABILITIES, EXPRESS OR IMPLIED, STATUTORY OR OTHERWISE IN CONNECTION WITH THE PRODUCT, HOWEVER ARISING (WHETHER BY CONTRACT, TORT, NEGLIGENCE, PRINCIPLES OF MANUFACTURER’S LIABILITY, OPERATION OF LAW, CONDUCT, STATEMENT OR OTHERWISE), INCLUDING WITHOUT RESTRICTION ANY IMPLIED WARRANTY OR CONDITION OF QUALITY, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE TO
THE EXTENT REQUIRED UNDER APPLICABLE LAW TO APPLY TO THE PRODUCT SHALL BE LIMITED IN
DURATION TO THE PERIOD STIPULATED UNDER THIS LIMITED WARRANTY.
IN NO EVENT WILL XANTREX BE LIABLE FOR: (A) ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING LOST PROFITS, LOST REVENUES, FAILURE TO REALIZE EXPECTED SAVINGS, OR OTHER COMMERCIAL OR ECONOMIC LOSSES OF ANY KIND, EVEN IF XANTREX HAS BEEN ADVISED, OR HAD REASON TO KNOW, OF THE POSSIBILITY OF SUCH DAMAGE, (B) ANY LIABILITY ARISING IN TORT, WHETHER OR NOT ARISING OUT OF XANTREX’S NEGLIGENCE, AND ALL
LOSSES OR DAMAGES TO ANY PROPERTY OR FOR ANY PERSONAL INJURY OR ECONOMIC LOSS OR
DAMAGE CAUSED BY THE CONNECTION OF A PRODUCT TO ANY OTHER DEVICE OR SYSTEM, AND (C) ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR OPERATION OF THE PRODUCT.
IF YOU ARE A CONSUMER (RATHER THAN A PURCHASER OF THE PRODUCT IN THE COURSE OF A BUSINESS) AND PURCHASED THE PRODUCT IN A MEMBER STATE OF THE EUROPEAN UNION, THIS
LIMITED WARRANTY SHALL BE SUBJECT TO YOUR STATUTORY RIGHTS AS A CONSUMER UNDER THE
EUROPEAN UNION PRODUCT WARRANTY DIRECTIVE 1999/44/EC AND AS SUCH DIRECTIVE HAS BEEN IMPLEMENTED IN THE EUROPEAN UNION MEMBER STATE WHERE YOU PURCHASED THE PRODUCT. FURTHER, WHILE THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, YOU MAY HAVE OTHER RIGHTS WHICH MAY VARY FROM EU MEMBER STATE TO EU MEMBER STATE OR, IF YOU DID NOT PURCHASE THE PRODUCT IN AN EU MEMBER STATE, IN THE COUNTRY YOU PURCHASED THE PRODUCT WHICH MAY VARY FROM COUNTRY TO COUNTRY AND JURISDICTION TO JURISDICTION.
Return Material Authorization Policy
For those products that are not being repaired in the field and are being returned to Xantrex, before returning a product directly to Xantrex you must obtain a Return Material Authorization (RMA) number and the correct factory “Ship To” address. Products must also be shipped prepaid. Product shipments will be refused and returned at your expense if they are unauthorized, returned without an RMA number clearly marked on the outside of the shipping box, if they are shipped collect, or if they are shipped to the wrong location.

When you contact Xantrex to obtain service, please have your instruction manual ready for reference and be prepared to supply:
· The serial number of your product · Information about the installation and use of the unit · Information about the failure and/or reason for the return · A copy of your dated proof of purchase
Return Procedure
Package the unit safely, preferably using the original box and packing materials. Please ensure that your product is shipped fully insured in the original packaging or equivalent. This warranty will not apply where the product is damaged due to improper packaging.
Include the following:
· The RMA number supplied by Xantrex Technology Inc. clearly marked on the outside of the box.
· A return address where the unit can be shipped. Post office boxes are not acceptable.
· A contact telephone number where you can be reached during work hours.
· A brief description of the problem.
Ship the unit prepaid to the address provided by your Xantrex customer service representative.
If you are returning a product from outside of the USA or Canada
In addition to the above, you MUST include return freight funds and are fully responsible for all documents, duties, tariffs, and deposits.
If you are returning a product to a Xantrex Authorized Service Center (ASC)
A Xantrex return material authorization (RMA) number is not required. However, you must contact the ASC prior to returning the product or presenting the unit to verify any return procedures that may apply to that particular facility and that the ASC repairs this particular Xantrex product.
Out of Warranty Service
If the warranty period for your product has expired, if the unit was damaged by misuse or incorrect installation, if other conditions of the warranty have not been met, or if no dated proof of purchase is available, your unit may be serviced or replaced for a flat fee.
To return your product for out of warranty service, contact Xantrex Customer Service for a Return Material Authorization (RMA) number and follow the other steps outlined in “Return Procedure”.
Payment options such as credit card or money order will be explained by the Customer Service Representative. In cases where the minimum flat fee does not apply, as with incomplete units or units with excessive damage, an additional fee will be charged. If applicable, you will be contacted by Customer Service once your unit has been received.

English 13

7. Appendices

7.1 Battery Type

This appendix explains some of the differences between the different lead acid batteries to help you choose a battery which best suits your needs.
The lead-acid battery which is probably most common is the starting battery in your automobile. An automotive starting battery is designed to deliver a large amount of current for a short period of time (so it can start your engine). Only a small portion of the battery´s capacity is used when starting the engine and it is quickly recharged by the running engine. It is not designed for repeated charge-discharge cycles where the battery is almost completely discharged and then recharged. Starting batteries used in this kind of deep discharge service will wear out rapidly.
Your Xantrex Prosine Inverter is designed to be used with deep-cycle lead acid batteries. These batteries are designed for deep discharge service where they will be repeatedly charged and discharged. This type of battery is often labeled as a marine, recreational vehicle, or golf cart battery. Xantrex recommends you use one or more of these batteries separated from the starting battery of your vehicle or boat with a battery isolator.
The many different types of deep-cycle lead acid batteries can be grouped into four categories: flooded (or wet), sealed flooded (“maintenance free”), recombinant flooded (often “starved electrolyte”), and gel batteries. The table that follows summarizes these battery types, identifying features, advantages and disadvantages.

FLOODED BATTERIES:

TROJAN:

Golf Cart, Superior, Pacer

WEST MARINE: Sea Volt

MOTOMASTER: Nautilus

IDENTIFYING FEATURES: Vents which can be removed to fill the battery with water. Low price and higher maintenance.

ADVANTAGES: More resistant to over-charging since they can be filled with water. Cheaper than other batteries.
DISADVANTAGES: Must be filled with DISTILLED water and usually require equalization. Maintenance required.

SEALED FLOODED BATTERIES: DELCO: Voyager

IDENTIFYING FEATURES: Vents which look like they are removable but are not. Sold as “Maintenance Free” at attractive prices.

ADVANTAGES: Less maintenance required than Flooded. No need to fill with water. Less expensive.

DISADVANTAGES: Less resistant to over-charging because they consume water but cannot be refilled.

RECOMBINANT FLOODED (SEALED) BATTERIES:

HAWKER ENERGY: OPTIMA: GNB INDUSTRIAL:

Genesis Yellow Top Evolyte

IDENTIFYING FEATURES: Vents are often concealed. Sold using the following phrases: Recombinant, Valve Regulated, Maintenance Free, Starved Electrolyte.

ADVANTAGES: Require no maintenance. Non-spillable

DISADVANTAGES: Can be damaged by equalization. Generally more expensive.

GEL SEALED BATTERIES:

SONNENSCHEIN:

Prevailer

WEST MARINE: SeaGel

IDENTIFYING FEATURES: Sold as either “Gel” or “Gelled Electrolyte” batteries.

ADVANTAGES: Require no maintenance. Often can be used on their side. Non- spillable. Low self-discharge. Less damage from being left discharged.
DISADVANTAGES: Damaged by equalization. Generally more expensive.

14 English

Xantrex Prosine Inverter Owner’s Manual

7.2 Battery Size
Just as important as the type of battery selected for use with your Xantrex Prosine Inverter is the subject of battery size (capacity). There are a number of different standards for rating battery capacity. Automotive starting batteries are normally rated by cranking amps. This is not a relevant rating for continuous use. Deep cycle batteries are rated either by reserve capacity in minutes or by amp-hours.
Battery reserve capacity is a measure of how long a battery can deliver a certain amount of current–usually 25 amps. For example, a battery with a reserve capacity of 180 minutes can deliver 25 amps for 180 minutes before it is completely discharged.
Amp-hour capacity is a measure of how many amps a battery can deliver for a specified length of time– usually 20 hours. For example, a typical marine or RV battery rated for 100 amp hours can deliver 5 amps for 20 hours. (5 amps x 20 hours = 100 amp hours)
You can expect performance from the inverter to suffer with the use of a small, low amp-hour rated battery (for example, 50 Ah). Even if your battery is in excellent shape and fully charged you will likely experience poor surge power performance and unsatisfactory operating time with anything but a small AC load. Xantrex recommends a minimum battery size of 200 Ah for moderate loads (less than 1000 W) and greater than 400 Ah for heavy loads.
To determine how large a battery or battery bank you require for equipment running from the inverter, simply add together the power requirements for all electrical devices that you will be running multiplied by their approximate running times in hours between battery recharges. Each device will be rated in either watts, volts and amps, or VA. For this calculation, all three of these ratings are equivalent (i.e. volts x amps = watts = VA). The following example, based on battery recharging every three days, illustrates the calculation:
1 Power Consumption x Operating Time

Convert the watt hours to amp hours by dividing total watt hours by 10:
1495 watt hours/10 = 149.5 amp hours
A 150 amp hour battery is required to supply enough power for the above loads, and become completely discharged. Ideally, you normally want to discharge your battery to only 50% capacity, so for the above loads, you would require about 300 amp hours of battery capacity.
When sizing your battery, be generous. More capacity is better since you will have more reserve capacity, and your battery will not be discharged as deeply. Battery life is directly dependent on how deeply the battery is discharged. The deeper the discharge, the shorter the battery life.
As your power requirements increase, to obtain sufficient battery capacity, you may need to use more than one battery. Two identical batteries can be connected positive to positive and negative to negative in a parallel system that doubles the capacity and maintains the voltage of a single battery. It is not recommended to connect batteries from different manufacturers or with different amp-hour ratings or with different battery electrolytes in parallel. Decreased battery life may result.

Load

Power Consumption

Operating Time

Watt hours1

TV & VCR 115 W

3 hrs

345

(1 hr per day)

Coffee Maker

750 W

1 hr

750

(20 min. per day)

Microwave Oven

800 W

0.5 hrs (10 min. per day)
TOTAL

400 1495

Xantrex Prosine Inverter Owner’s Manual

English 15

8. Performance Graphs
8.1 Power Derating Curve As with all inverters, the amount of continuous power that the Xantrex Prosine Inverters can deliver without overheating is limited by ambient (surrounding air) temperature. The following “Power Derating Curve vs. Temperature” illustrates the relationship between power output and ambient temperature. Operating the unit above this temperature will result in thermal shutdown or decreased performance. At input voltages less than 12 V or 24 V, the unit runs warmer which will cause thermal shutdowns at temperatures below these ambient temperature guidelines. Operating the unit in conditions outside the power and temperature limits (above and to the right of the derating curves) will result in thermal shutdown and/or significantly decreased performance. In addition, operation in this range is outside of the ratings covered by the product’s regulatory approvals.
16 English

Xantrex Prosine Inverter Owner’s Manual

8.2 Efficiency Curve
The efficiency rating of the Xantrex Prosine Inverter indicates what percentage of DC power is converted to usable AC power at given power output levels. The higher the rating, the less power is lost in the way of heat from the inverting process. Xantrex Prosine Inverters have an extremely flat efficiency curve over much of their operating range so less battery power is wasted, whether operating at low power levels or higher power levels. The following measurements were conducted at 12 V and 24 VDC input voltage on 120 V, 60 Hz and 230 V, 50 Hz inverters.
Xantrex Prosine Inverter Owner’s Manual

English 17

Specifications

Continuous output power Surge rating (5 seconds) Peak output current Peak Efficiency No load draw, search mode No load draw, idle mode Output frequency Output waveform (resistive load) Input voltage range 12 VDC/24 VDC models Output Voltage (at no load) Output Voltage (over full load & battery voltage range) Low Battery Cut-out 12 VDC/24 VDC models High Battery Cut-out 12 VDC/24 VDC models Protection
Transfer Relay Rating Transfer Time AC to Inverter and Inverter to AC Regulatory Approvals
Safety EMC
Designed to meet
Dimensions (H x W x L) Weight Operating Temperature Storage Temperature

1000
1000 W

1800
1800 W

1500 W

2900 W

25 A

45 A

89%

90%

<1.5 W

<22 W

60 Hz ±0.05%

Sine Wave (<3% THD, 1% TYP.)

10-16 VDC / 20-32 VDC

120 VAC RMS ±3% 120 VAC +4%, -10%

10 VDC / 20 VDC (5 sec. time delay, 10.5 Vdc warning)
16 VDC / 32 VDC

Automatic overload, short circuit, over-temperature, over-voltage, under- voltage, reverse polarity (fuse), AC backfeed
15 A (on hardwire/transfer relay models)
Max. 2 cycles (typically 1 cycle); <2.5 seconds with POWERSAVE on

CSA/NRTL Certified to CSA 107.1, UL 458

ABYC E8, E9, A25, KKK-A-1822D available upon request
4.5″ x 11.0″ x 15.4″

14.5 lbs / 6.5 kg

16.5 lbs / 7.5 kg

32 °F (0 °C)­140 °F (60 °C)

-22 °F (-30 °C)­158 °F (70 °C)

1000i
1000 W

1800i
1800 W

1500 W

2900 W

11 A

20 A

90%

<1.5 W

<22 W

50 Hz ±0.05%

Sine Wave (<3% THD, 1% TYP.)

10-16 VDC / 20-32 VDC

230 VAC RMS ±3% 230 VAC RMS +4%, -10%

10 VDC / 20 VDC (5 sec. time delay, 10.5 Vdc warning)
16 VDC / 32 VDC

Automatic overload, short circuit, over-temperature, over-voltage, under- voltage, reverse polarity (fuse), AC backfeed
10A (on hardwire/transfer relay models)
Max. 2 cycles (typically 1 cycle); <2.5 seconds with POWERSAVE on
Low Voltage Directive 2006/95/EC EN 50178:1997
EMC Directive 2004/108/EC – EN 61000-6-1:2007 – EN 61000-6-3:2007
Automotive EMC Directive 2004/104/EC as amended by 2005/83/EC Testing (“New” Automotive Directive)

115mm x 280mm x 390mm 6.5 kg
0 °C­60 °C -30 °C­70 °C

7.5 kg

18 English

Xantrex Prosine Inverter Owner’s Manual

NOTES

Xantrex Prosine Inverter Owner’s Manual

References

• Xantrex | Power Inverter, Inverter Charger, Battery Charger Manufacturer

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>