MATCO TOOLS AirVAC Handheld Shop Vacuum Instructions

June 9, 2024
MATCO TOOLS

MATCO TOOLS AirVAC Handheld Shop Vacuum Instructions
MATCO TOOLS AirVAC Handheld Shop Vacuum

INTRODUCTION to the Flo-Dynamics AirVAC

Congratulations on the purchase of your AirVAC handheld wet vac machine!

Simply put, this is the cleanest, easiest, fastest, most thorough, and most costefficient method of cleaning floors, ever devised.

Using the AirVAC will save your shop thousands of dollars by eliminating the use of pellets and pads. Not to mention, it’s environmentally friendly. The AirVAC can vacuum up all kinds of fluids, heavy weight gear oils, coolant, brake fluid even grease when mixed with cleaning fluid.

NOT FOR USE WITH HIGHLY FLAMABLE LIQUIDS SUCH AS GASOLINE!

Please take time to read through this manual to familiarize yourself with the AirVAC before performing using it.

IMPORTANT SAFETY NOTICE

For your safety, read this manual thoroughly before operating your AirVAC unit.
The safety messages presented below and throughout this user’s manual are reminders to the operator to exercise care when using this unit. Before using your AirVAC unit, always refer to and follow the safety messages and applicable service procedures provided by the manufacturer of the vehicle being serviced.

Safety Symbols

A safety symbol, when present, gives a graphical description of the potential hazard, and how to avoid the hazard:

Risk of Fire
Risk of Explosion
Risk of Entanglement
Dangerous Fumes
Do Not Pull or Move
Read Instructions Before Use
Mandatory Eye Protection
Mandatory Protective Gloves
Mandatory Protective Clothing
Mandatory Hearing Protection

Read All Safety Instructions

Read, understand and follow all safety messages and instructions in this manual. Safety messages in this section of the manual contain a signal word with a three-part message and, in some instances, an icon.

Signal Words

The signal word indicates the level of the hazard in a situation:

DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury to the operator or to bystanders.

WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to the operator or to bystanders.

CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in moderate or minor injury to the operator or to bystanders.

IMPORTANT
Indicates a situation which, if not avoided, may result in damage to the machine, or the vehicle being serviced.

Safety Messages

Safety messages in this section contain three different type styles:

  • Normal type states the hazard.
  • Bold type states how to avoid the hazard.
  • Italic type states the possible consequences of not avoiding the hazard.

IMPORTANT SAFETY INSTRUCTIONS

DANGER

Engine exhaust contains toxic gases.

  • Vent vehicle’s exhaust away from work area.
  • Do not breathe exhaust.

Exhaust gases will cause injury or death.

WARNING

Improper use and operation.

  • Read, understand and follow all safety messages and operational procedures in this manual before operating the AirVAC.
  • This equipment should be operated only by qualified personnel.
  • Use this equipment only as described in this manual.
    Improper use and operation of this product can result in injury.
    WARNING

Engine systems can malfunction expelling fuel, oil vapors, hot steam, hot toxic exhaust gases and other debris.

  • Wear safety goggles and protective clothing, user and bystander.
    Engine systems that fail can cause serious injury.
    WARNING

    Risk of expelling pressurized fluids.

  • Wear safety goggles and protective clothing, user and bystander.

  • Always unplug the machine from its power source when not in use.

  • Keep the service hoses away from hot or moving engine parts. Hoses can split or burst causing fluid to be expelled.

  • Avoid contact with power steering fluid.

  • Treatment methods are as follows:
    Eyes: Flush eyes with plenty of water.
    Skin: Wash with soap and water.
    Inhalation: Move to uncontaminated area.
    Ingestion: If large amount, get medical attention.
    If any irritation persists, get medical attention.

  • Dispose of used fluid according to environmental laws and regulations.
    Although automatic transmission and power steering fluid pose no significant health hazards, some individuals may experience adverse reactions upon contact.
    WARNING

Risk of fire or explosion.

  • Do not operate the AirVAC to vacuum up highly flammable liquids such as gasoline. The venting flumes near a flame can cause an explosion.
    Fire or explosion can cause injury
    WARNING

Risk of hearing loss.

  • Wear proper hearing protection, user and bystander.
    Prolonged exposure to loud noise may cause hearing loss.

SAVE AND FOLLOW THESE INSTRUCTIONS!

DIMENSIONS & TECHNICAL SPECIFICATIONS

DIMENSIONS :

  • Length: 48”
  • Depth: 10.75”
  • Nozzle Width: 10”
  • Tank Diameter: 7”
  • Fluid Capacity: 1.5 Gallons
  • Bucket Wheels: 2” Casters
  • Weight: 8.2 lbs.

TECHNICAL SPECIFICATIONS :

  • Power: Shop Air (not to exceed 120psi)

FEATURES

  • Durable roto-cast polyethylene tank
  • Ergonomically correct working height
  • 2.5” caster wheels allow easy maneuverability
  • Bucket for easy draining and storage

UNIT OVERVIEW

Overview

CAUTION

  • Use this equipment only as described in this manual. Use only the manufacturer’s recommended attachments.
  • Read, understand and follow Safety Instructions in the front pages of this manual and on product safety labels.

NOT FOR USE WITH HIGHLY FLAMABLE LIQUIDS SUCH AS GASOLINE!

IMPORTANT: ALWAYS REGULATE AIR PRESSURE TO UNDER 120 PSI.

OPERATING PROCEDURE

  1. Connect an air hose to the AirVAC unit (should not exceed 120psi).
  2. Open the ball valve and vacuum up the spill. You may need to tilt the AirVAC up or down to prevent a seal with the floor.
  3. Return the AirVAC to the bucket cradle and shut off the air.
  4. Turn the drain ball valve to the open position to drain the AirVAC. Close when completed.
  5. Empty bucket as necessary

TIPS

  1. When removing and when placing the AirVAC back into the cradle, it is best to have the air ball valve slightly open. This will eliminate residual drips from the nozzle.

  2. After vacuuming up the spill, there may be residual coating on the floor.
    To clean the area more thoroughly:

    • Spray or pour a cleaner over the area.
    • Lay a rag on the floor.
    • With the AirVAC in the “on” position, place nozzle on rag.
    • Lightly scrub the coated floor area with the AirVAC on.

REPLACEMENT PARTS

Part # Description
40300032 Nozzle Assembly
40300179 Replacement Nozzle Inserts (3-pack)
40400019 AirVAC Unit without Bucket
40400021 Complete Bucket Assembly
40200075 Air Ball Valve
40200167 Drain Ball Valve
40200828 Silencer
40200230 Assembly Instruction Sheet
40200231 Operations Manual


Replacement Nozzle Inserts

40300179 (3-pack)

ORDERING REPLACEMENT PARTS

To order replacement parts for the Flo-Dynamics AirVAC, call

1-800-303-5874

Replacement Parts

ITEM NO. PART NUMBER DESCRIPTION OTY.
1 40200060 TANK-MOLDED VACUUM I
2 40200152 GASKET-HHV BOTTOM 1
3 40200160 GASKET-NOZZLE 1
4 40200167 VALVE-3/4 NPT PP BALL 1
5 40200213 AIR VAC PRODUCT LABEL 2
6 40200214 AIR VAC DRAIN VALVE LABEL 2
7 40200215 AIR VAC WARNING LABEL 2
8 40300184 SUCTION TUBE 1
9 40300109 PLATE-SEALING 1
10 40300258 CAP-LOWER TANK 1
11 40200168 NIPPLE-PIPE 1
12 40300035 NOZZLE TUBE 1
13 40300094 NOZZLE BACK PLATE 1
14 40300321 PLATE-SEALING 1
15 40300188 1 PIECE AIR TUBE HANDLE I
16 40200161 COUPLING HALF-3/8 NPT 1
17 40300246 UPPER TANK CAP 1
18 40300316 NOZZLE TOP I
19 40300315 NOZZLE MID 1
20 40300314 NOZZLE BTM 1
21 40200158 COVER-VACUUM GENERATOR I
22 40200154 CAGE-FORMED 1
23 40200162 SEAL-FLOAT BALL I
24 40200163 BOTTOM-CAGE 1
25 40200126 BALL-FLOAT PLUG 1
26 40200075 VALVE-3/8 NPT MINI BALL 1
27 40200171 NUT-HEX 10-32 TOOTHED WASHER 14
28 40300034 NOZZLE FRONT PLATE 1
29 40200156 BAR-CONNECTOR (MOLDED) 2
30 40200294 SCREW-SOCKET HD CAP 10-32 X .75 SS BLK OX 5
31 40200295 SCREW-SOCKET HD CAP 10-32 X .875 SS 3
32 40200297 NUT-HEX 10-32 TOOTHED WASHER BLK OX 5
33 40200296 CLAMP-SCRAPER 2
34 40200293 STRIP-RUBBER 2
35 40200298 BRUSH-STRIP 9.75 x .630 PP TRIM 2.5G CHANNEL 2
36 40200076 COUPLING-3/8 NPT NIPPLE I
37 40200151 GASKET-HHV TOP 1
38 40200434 POLY TUBING 1″ ID I
39 942232 CLAMP HOSE 3/4-1 3/4 I
40 40200821 10-32 X 3/8 BUTTON HEAD SCREW STAINLESS 31
41 3185K111 3/8 NPSM Steel Locknut 2
42 40200216 AIR VAC EXHAUST PAR NO. LABEL I
43 40200828 SILENCER 3/8 AIR VAC 2
44 40200827 WASHER ALUMINUM – 3/4″ SCREW SIZE .755 ID .995nr) 2

Replacement Parts

ITEM NO. PART NUMBER DESCRIPTION 40300032/QTY.
1 40300093 ASSEMBLY-NOZZLE PLATE W/ TUBE 1
2 40300034 NOZZLE FRONT PLATE 1
3 40200156 BAR-CONNECTOR (MOLDED) 2
4 40200294 SCREW-SOCKET HD CAP 10-32 X .75 SS BLK OX 5
5 40200295 SCREW-SOCKET HD CAP 10-32 X .875 SS 3
6 40200297 NUT-HEX 10-32 TOOTHED WASHER BLK OX 5
7 40200171 NUT-HEX 10-32 TOOTHED WASHER 3
8 40200296 CLAMP-SCRAPER 2
9 40200293 STRIP-RUBBER 2
10 40200298 BRUSH-STRIP 9.75 x .630 PP TRIM 2.5G CHANNEL 2

To order replacement parts for the Flo-Dynamics AirVAC, call
1-800-303-5874

MAINTENANCE PROCEDURES

CAUTION

  • The use of any other accessories not specified in this manual may create a hazard.
  • Read, understand and follow Safety Instructions in the front pages of this manual and on product safety labels.
  • Clean internally as needed
    When vacuuming up debris with the fluids, occasionally the AirVAC may need the inside cleaned.
    Remove the metal bottom assembly and clean using degreaser and a cloth.

CUSTOMER SERVICE CONTACT INFORMATION

If you are experiencing problems with the AirVAC, call technical support at:
1-800-303-5874

LIMITED ONE (1) YEAR WARRANTY

Flo-Dynamics AirVAC

Flo-Dynamics warrants only to the original Purchaser that under normal use, care and service, the Equipment (except as otherwise provided herein) shall be free from defects in material and workmanship for one year from the date of original invoice. Nozzle and Nozzle inserts are warranted for 90 calendar days from the date of original invoice.

SELLER’S OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED SOLELY TO THE REPAIR OR, AT SELLER’S OPTION, REPLACEMENT OF EQUIPMENT OR PARTS WHICH TO SELLER’S SATISFACTION ARE DETERMINED TO BE DEFECTIVE AND WHICH ARE NECESSARY, IN SELLER’S JUDGEMENT, TO RETURN THE EQUIPMENT TO GOOD OPERATING CONDITION. NO OTHER WARRANTIES EXPRESS OR IMPLIED OR STATUTORY, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, SHALL APPLY AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED.

This warranty does not cover (and separate charges for parts, labor and related expenses shall apply to) any damage to, malfunctioning, inoperability or improper operation of the Equipment caused by, resulting from or attributable to (A) abuse, misuse or tampering; (B) alteration, modification or adjustment of the Equipment by anyone other than Seller’s authorized representatives; (D) improper or negligent use, application, operation, care, cleaning, storage or handling; (E) fire, water, wind, lightning or other natural causes; (F) adverse environmental conditions, including, without limitation, excessive heat, moisture, corrosive elements, and/or any other condition outside of Seller’s environmental specifications; (G) use of the Equipment in combination or connection with other equipment, attachments, supplies or consumables not manufactured or supplied by Seller; or (H) failure to comply with any applicable federal, state or local regulation.

Repairs or replacements qualifying under this Warranty will be performed on regular business days during Seller’s normal working hours within a reasonable time following Purchaser’s request. All requests for Warranty service must be made during the stated Warranty period.
This warranty is non-transferable.

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