MENNEKES Wallbox Amtron Compact 3.7 -11 C2 Instruction Manual

MY POWER CONNECTION ![MENNEKES Wallbox Amtron Compact 3 7 11 C2](https://manuals.plus/wp- content/uploads/2022/09/MENNEKES-Wallbox-Amtron-Compact-3-7-11-C2.png)

About this document

The AMTRON® hereafter referred to as the “device”, is available in different variants.
You can find the version of your device on the rating plate. This document refers to the following variants of the device:

• AMTRON® Compact 3.7 / 11 C2

This manual is intended for use by the operator and qualified electrician(s). It contains instructions for safe operation and installation. Tasks that may only be carried out by a  qualified electrician are specially marked.
Observe all additional documentation for the use of the device. Keep all documents for later reference and pass these on to the new operator.
The German version of this manual is the original manual. Manuals in other languages are translations of this original manual.
Copyright © 2021 MENNEKES Elektrotechnik
GmbH & Co. KG
1.1 Service
If you have questions concerning the device, please contact MENNEKES or your responsible service partner.
You will find further contacts in your country on our website under “Partner Search”. Use the form in “Contact” for direct contact with MENNEKES.
https://www.chargeupyourday.com/

Please have the following information ready to hand to ensure prompt processing:
Type designation / Serial number (see rating plate on the device)
Further information on the subject of electromobility is provided on our website under “FAQ”.
https://www.chargeupyourday.com/faqs/

1.2 Warning notices
Warning of personal injury
DANGER
This warning notice indicates imminent danger that will result in death or severe injuries.
WARNING
This warning notice indicates a dangerous situation that can result in death or severe injuries.
CAUTION
This warning notice indicates a dangerous situation that can result in minor injury.
Warning of material damage
ATTENTION
This warning notice indicates a dangerous situation that can result in material damage.
1.3 Symbols used
The activities marked with this symbol may only be carried out by a qualified electrician.
This symbol indicates an important note.
The symbol indicates additional, useful information.
  This symbol is used to point out a call for action.
This symbol indicates a listing.
This symbol is used to refer to another section in this manual.
This symbol is used to refer to another document.
**** This symbol is used to point out a result.

For your safety

2.1 Target groups Operator
As the operator, you are responsible for the device. You are responsible for the proper and safe use of the device. This includes instructing persons who use the device. As an operator without specialist electrical training, you may only carry out activities that do not require a qualified electrician.
Qualified electrician
As a qualified electrician, you have a recognized qualification in electrical engineering. On account of this specialist knowledge, you are authorized to carry out the required electrical tasks described in this manual.
Requirements for qualified electricians:

• Knowledge of general and special regulations pertaining to safety and accident prevention.
• Knowledge of electrical regulations.
• Knowledge of national regulations.
• Ability to identify risks and avoid potential hazards.

2.2 Intended use
The device is a charging station for use in the private sphere in which access is limited, such as private property, company car parks or depots.
The device is intended exclusively for the charging of electric vehicles.

• Charging in accordance with Mode 3, as stipulated in IEC 61851-1 for vehicles with batteries that do not generate gas.
• Plugs and sockets according to IEC 62196.

Vehicles with batteries that generate gas cannot be charged.
The device is intended for permanent installation and for indoor and outdoor use.
The device is exclusively for use as a single charging point.
Read and observe these instructions as well as all additional documentation for the use of the device.
2.3 Improper use
Using the device is safe only when used as intended. Any other use and changes to the device is contrary to the regulations and therefore not permitted.
The operator is responsible for proper and safe use.
MENNEKES Elektrotechnik GmbH & Co. KG accepts no liability for any consequences arising from improper use.
2.4 Basic safety information
2.4.1 Qualifications
Some activities in this manual require expertise in electrical engineering.
Performing activities in the absence of knowledge or lack of qualifications can result in serious accidents and death.

• Only carry out tasks for which you are qualified and have been instructed.
• Please also observe the instructions for qualified electricians in this manual.

2.4.2 Proper condition
Damaged device
If the device is damaged or defective, has defective housing or missing components, people can be seriously injured by electric shock.

• Avoid collisions and improper handling.
• Do not use the device in case of damage/defects.
• Mark a damaged device to ensure that no one continues using it.
• Have a qualified electrician rectify the damage without delay.

Improper maintenance
Improper maintenance can affect the safety of the equipment and cause accidents. This can result in serious injury or death.

• Observe the maintenance schedule.
• Commission a qualified electrician to perform regular maintenance.

2.4.3 Observing supervisory duties
Persons, especially children, and animals who are not fully able to assess potential hazards pose a danger to themselves and to others.

• Keep away from the device and charging cable.
• Keep animals away from the device and charging cable.

2.4.4 Proper use of charging cable
Improper handling of the charging cable can cause hazards such as electric shock, short circuits, or fire.

• Do not touch the contact pins.
• Do not use adaptor connectors or extension cables.
• Avoid kinks, sharp edges, loads, and impacts.
• Avoid knotting the charging cable.
• Unroll the charging cable completely when charging.
• Remove the charging cable only by pulling the plug from the charging socket.
• If the charging cable is not in use, fit on the protective cap.
• Do not expose the charging cable to tensile stress.

2.4.5 Keeping order
A charging cable lying around presents a trip hazard.
Objects on the device may fall.

• Minimize trip hazards.
• Stow the charging cable properly or use the cable holder after charging.
• Do not place any objects on the device.

2.5 Safety labels
Safety labels that warn of hazardous situations are affixed on some of the device components. If the instructions on the safety labels do not comply severe or fatal injuries can occur.

Safety labels

Meaning| Symbol
| Danger if the instructions in the accompanying documents are not complied with. Prior to performing tasks on the device, read the accompanying documents,

particularly the installation and operating manual.

| Danger – high voltage.
Prior to performing tasks on the device, ensure that it is energized.

• Comply with the instructions on the safety labels.
• Clean contaminated safety labels to keep them legible. When cleaning do not use aggressive cleaning agents.
• Replace safety labels that have been damaged or have become unreadable.
• After replacement, affix the intended safety labels on spare parts or accessories.

Product Description

Equipment features

• Charging power up to 11 kW (three-phase)
• Autostart (without authorization) or authorization via an external switch contact
• MENNEKES ECU, Electronic Control Unit
• Status information via LED information panel
• Permanently connected charging cable
• DC residual current monitoring > 6 mA in accordance with IEC 62955
• Terminals for the connection of external switching contacts, such as for load management or authorization
• Intelligent temperature monitoring
• Integrated cable hanger
• Wired ready for connection

3.1 Rating plate
The rating plate contains all important device data. The rating plate shown is an example.
Note the rating plate on your device. The nameplate is located at the top of the underpart of the enclosure.

1. Manufacturer
2. Type
3. Part / Serial number
4. Rated current
5. Rated voltage
6. Rated frequency| 7. Standard
8. Barcode
9. Number of poles
10. Protection degree
11. Usage
---|---

3.2 Delivery contents

1. Device
2. Bag with installation hardware (screws, dowels, sealing plugs)
3. 6 x cable entry glands
4. Operating and installation manual
5. Accompanying documents:
   Drilling template
   Test certificate
   Circuit diagram

3.3 Device structure
The device housing has two parts and consists of the bottom and top sections.
Front view

1. Top section
2. Bottom section
3. LED information panel
4. Charging cable

Inside view

1. Cable glands *
2. Terminal strip
3. Configuration switches
4. ECU

• Additional cable glands are installed on the top and bottom.
  Cable suspension
  The device is designed in such a way that the charging cable can be hung directly on the housing.
  3.4 Operating modes
  The device has various operating modes.
  The operating mode depends on the configuration of the device.
  “Fig. 9: Configure”
  The following operating modes are possible:

  • “Permanent authorization”: No authorization is required. All users can charge.
  • “Permanent authorization with load management”: A reduction in the charging current is made possible with the connection of an external potential-free switching contact.
  • “External authorization”: Authorisation is made possible with the connection of an external potential-free switching contact.

3.5 LED information panel
The LED information panel indicates the operating status of the device. Standby, charging, wait time, and fault(s) are indicated by four symbols in the colors blue, green, white, and red.

Symbol| Colour| The operating mode “Permanent Authorisation”| The operating mode“Permanent Authorisation with Load Management”| The operating mode “External Authorisation”
---|---|---|---|---
|

Lit blue

| Standby
The device is ready for use. No vehicle is connected to the device.
After 12 minutes in the operating status Standby, the energy saving mode is activated and the blue LED turns off. When the vehicle is plugged in, the Standby mode is reactivated.

| Flashes blue| | Standby: charging with 0 A The charging process is stopped.| Standby: start charging The authorization process is complete.
⯈ Connect the vehicle to the device.
| Lit green| Charging
Charging in progress.
| Pulsating green| Charging: vehicle paused
All requirements for charging are met. The charging process is paused due to vehicle feedback or was terminated by the vehicle.
| Steady white| Wait time
Waiting for the vehicle to end or pause the charging process.

| Flashes white| | Wait time: charging with 0 A Charging process paused.| Wait time: Removing the charging cable
The charging process has finished.
⯈ Remove the charging cable.
| Lit red or flashing red| Fault
A fault prevents the vehicle from being charged. 9 Troubleshooting”

The colors green and blue can be configured when the device is commissioned.
➔ “6.1.2 Set Colour Scheme”

Technical data

| AMTRON® Compact 3.7 / 11 C2
---|---
Charging power Mode 3 [kW] *| 3.7 / 11
Rated voltage UN [V] AC ±10 %| 230 / 400
Rated frequency fN [Hz]| 50
Rated current InA [A]| up to 16
Maximum backup fuse [A]| According to the nameplate/configuration
Protection degree| IP 44
Protection class| I
Dimensions H x W x D [mm]| 361 × 207 × 146
Weight [kg]| 4.7
Rated insulation voltage Ui [V]| 500
Rated impulse withstand voltage Uimp [kV]| 4
Rated current of charging point circuit InC [A]| 16, 1 ph / 3 ph
Rated conditional short-circuit current of charging points circuit Icc [kA]| 1.1
Rated diversity factor RDF| 1
Pollution degree| 3
Overvoltage category| III
Types of system earthing| TN / TT (IT only under certain conditions see “5.6.1 Power supply”)
Installation| Outdoor or indoor
Stationary or movable| Stationary
Usage| ACS
External design| Wall mounted
EMC classification| A+B
Mechanical impact protection| IK10

Terminals for supply line

| Terminals [mm²]| 6
Clamping range [mm²]| rigid 5 x 6 flexible 5 x 4
Tightening torque [Nm]| max. 1
External switching contact terminal strip| Clamping range [mm²]| rigid 5 x 6 flexible 5 x 4
Tightening torque [Nm]| max. 1
Standard| EN 61851, DIN IEC / TS 61439-7

Installation

The activities described in this section must only be executed by a qualified electrician.
ATTENTION
Damage to the device by improper handling
Collisions and shocks may damage the device.

• Avoid collisions and impacts.
• Use a soft base to set aside the device.

5.1 Choice of location
The device is intended for permanent installation and for indoor and outdoor use. A suitable location meets the following requirements:

• Technical data and mains data are the same.
  ➔”4. Technical data”

• Permissible ambient conditions are observed.
  ➔”5.2 Permissible ambient conditions”

• The following minimum distances to other objects (e. g. walls) must be complied with:
  Clearance to the left and right: 300 mm
  Clearance above: 300 mm

• The device and the charging station are in sufficient proximity to each other, depending on the charging cable used.

5.2 Permissible ambient conditions
DANGER
The danger of injury and fire
If the device is operated in potentially explosive areas (ex areas), explosive substances may be ignited by sparking of device components.

•  Do not use charging cables in potentially-explosive atmospheres (e.g. at petroleum filling stations).

ATTENTION
Device damage due to unsuitable ambient conditions
Unsuitable ambient conditions can result in device damage.

• Avoid direct sunlight.

• Protect the device from a direct water jet.

• Ensure adequate ventilation of the device.
  Do not install in niches.

• Keep the device away from heat sources.

• Avoid large temperature fluctuations.

Permissible ambient conditions

Ambient temperature| -30 … +50 °C
The average temperature over 24 hours| < 35 °C
Altitude| Max. 2,000 m above sea level
Relative humidity| max. 95 % (non-condensing)

5.3 Preliminary tasks for an indoor installation
DANGER
Fire hazard due to device overload
There is a fire hazard due to the overloading of the device caused by unsuitable circuit breakers and supply lines.

• Route the circuit breaker and supply line in accordance with the technical data.

➔ “4. Technical data”
**** The installation of a device in a supply grid in the disturbance sources, e.g. a frequency converter, can cause a malfunction or terminate the charging process.

5.3.1 Laying the supply line

• Configure the supply line according to the technical data of the device.
  ➔ “4. Technical data”

**** When configuring the supply line (cross-section and cable type), give due consideration to the following local conditions:

• Type of installation
•  Cable parameters per device length
• Line length

Approx. 30 cm of cable is required for the supply line inside the device.

•  Lay out the supply line to the desired location. The device can be mounted on a wall or pedestal from MENNEKES.

Wall mounted
For mounting on a wall the supply line must be positioned using the drilling template provided or as shown in Fig. “Fig. 6: Drilling dimensions [mm]”. Cable glands are located on the back, bottom, and top.

Mounting on a pedestal
If needed, the device can be mounted onto a pedestal.
The pedestal is available at MENNEKES as an accessory.
Installation manual from the pedestal

5.3.2 Route the wire for connecting an external switching contact
DANGER
Risk of electric shock due to unsafe isolation
If the external switching contact is not safely isolated from the voltage supply, touchable components can be under voltage. This can result in serious injury or death caused by electric shock.

• Install and connect the switching contact safely isolated from the voltage supply, for example, by routing a separate insulated cable (NYM).
• Route the cable for connecting an external switching contact to the desired location.

5.3.3 Providing fuse protection Circuit breaker
The required circuit breaker must be incorporated in the indoor installation.

• The device must be protected with a circuit breaker rated at 16 A or less with C characteristics.
• The circuit breaker must be dimensioned with due consideration of the nameplate, the required charging power, and the supply line (line length, cable cross-section) for the charging station in accordance with national regulations.
• One circuit breaker is required for each charging point.

Residual current circuit breaker
The required residual current device must be incorporated in the indoor installation (in accordance with IEC 60364-7-722 (in Germany in accordance with DIN VDE 0100-722)).

• The device has a differential current sensor for DC residual current monitoring > 6 mA with tripping characteristics in accordance with IEC 62955.
• The device must be protected by a residual current circuit breaker. At a minimum, a type A residual current circuit breaker must be used.
• No other circuits may be connected to this residual current circuit breaker.
• Compliance with national regulations is mandatory.

5.4 Opening the device

When delivered, the front enclosure part ( 2 ) is not attached with screws. The screws ( 1 ) are stored in the enclosed accessory bag.

•  Switch off the power supply.
• Unscrew screws ( 1 ) if necessary.
• Fold the upper housing section (2 ) downward.

5.5 Mounting the device on the wall
****At low minus temperatures, the device should be temporarily stored for 24 hours at room temperature before installation and commissioning.

  ATTENTION
Device damage due to an uneven surface
If the device is mounted on an uneven surface the underpart of the enclosure can warp. In this case, the specified protection class is no longer ensured. Consequential damage to electronic components can occur.

• Only mount the device on level surfaces.
• If necessary, level out uneven surfaces with suitable measures.

In the packaging box of the device, a drilling template, including a water level with instructions to help with horizontal mounting is included.

D rilling holes
MENNEKES recommends mounting at an ergonomically sensible height depending on the height of the body.

•  Mark the boreholes using the drilling template provided or as shown in Fig. “Fig. 6: Drilling dimensions [mm]”. Ensure that the alignment is horizontal.
• Drill holes in the wall with a diameter of 6 mm.

Insert cable

• Using the appropriate tool, cut the required cable entry out of the device. Cable glands are located on the back, bottom, and top.
• Insert the appropriate membrane screw (included in delivery) into the respective cable entry point.
• When inserting the cable on the top or bottom section: use membrane screws with strain relief
• When inserting the cable on the back section: use membrane screws without a strain relief.
• Insert cables into the device. For this purpose, a hole must be made in the membrane.

**** To prevent the ingress of rainwater, the hole in the membrane should not be larger than the pipes.

Installing the device
**** The provided fastening material (screws, dowels) is only suitable for installation on concrete walls, brick walls, and wood walls.

• Mount the device on the wall by using the dowels and screws provided.

Observe the mounting instructions on the packaging box.

ATTENTION
Device damage due to missing sealing plugs
If the screws in the enclosure are not covered or are not adequately covered with the sealing plugs provided, the specified protection class is no longer ensured. Consequential damage to electronic components can occur.

• Cover the screws in the enclosure with the provided sealing plugs.
• Check the device for the firm and secure the attachment.

5.6 Electrical connection
5.6.1 Power supply
The device can be connected to a TN / TT network. The device can only be connected to an IT network under the following conditions:

• Connection to a 230 / 400 V IT network is not permitted.
• Connection to an IT network with 230 V external line voltage over a residual current circuit breaker is permissible, provided that the maximum contact voltage does not exceed 50 V AC when the first error occurs.

• Strip the supply line.

• Strip conductors ( 1 ) 10 mm.

• Connect the conductors to the terminals ( 2) in accordance with the terminal labels.
  Three-phase operation: Use terminals L1, L2, L3, N, and PE.
  Single-phase operation: Use terminals L1, N, and PE.

• Comply with the connection data of the terminals.

➔ “4. Technical data”

When routing the supply line, observe the permissible bending radius.

• Check whether the individual cores are properly connected and that the screws are firmly tightened.

5.6.2 Switching contact

DANGER
Risk of electric shock due to unsafe isolation
If the external switching contact is not safely isolated from active electrical equipment, touchable components can be under voltage. This can result in serious injury or death caused by electric shock.

• Install and connect the external switching contact safely isolated from active electrical equipment, for example, by routing a separate insulated cable (NYM).

• Strip the cable.
• Strip the conductors 10 mm.
• Connect the conductors to the terminals in accordance with the terminal labels. Use terminals 1 and 2 for this purpose.

Commissioning

The tasks described in this section may only be carried out by a qualified electrician.

6.1 Configure
In the top section of the housing, there are 4 configuration switches and 2 rotary encoder switches, with which the device can be configured.

•  4 x configuration switches S4
  The configuration switches S4.3 and S4.4 have no function.

•  Blue rotary encoder switch S3

•  White rotary encoder switch S2

**** After the configuration is complete, a restart is required.

There is another rotary coding switch in the middle of the ECU. This has no function.
6.1.1 Setting the tone
The tone output during startup can be set using the configuration switch S4.1.

➔ “Fig. 9: Configure”

• Set as desired.

6.1.2 Set Colour Scheme
The color of the symbols “Standby” and “Charging” on the LED information panel can be set using the configuration switch S4.2.

➔ “Fig. 9: Configure”

LED “Charging” = blue
Configuration switch S4.2 = 0 (OFF) (default setting)| LED “Standby” = blue
LED “Charging” = green

• Set as desired.

6.1.3 Set Operation Mode
The operating modes can be set using the rotary encoder switch. To set the operating mode, a flat-tip screwdriver is required.
➔ “Fig. 9: Configure”
➔ “3.4 Operating modes”
Blue rotary encoder switch S3: Maximum charging current

**** The positions “8” and “9” are not populated. If the blue rotary encoder switch S3 is set to “8” or “9”, a fault is displayed.

The white rotary encoder switch S2: Reduced charging current with an external switching connection

The operating mode “Permanent Authorisation”

• Set maximum charging current over the blue rotary encoder switch S3 according to the maximum connected load.
• Set the white rotary encoder switch S2 to position “0”.

The operating mode “Permanent Authorisation with Load Management”
Requirement:
An external potential-free switching contact is integrated into the house installation.
➔ “5.6.2 Switching contact”

•  Set maximum charging current over the blue rotary encoder switch S3 according to the maximum connected load.
• Set reduced charging current using the white rotary encoder switch S2 as desired.

encoder  switch S3)
closed| Charging with reduced charging current (set with the white rotary encoder switch S2)

The operating mode “External Authorisation” Requirement:
An external potential-free switching contact is integrated into the house installation.

➔ “5.6.2 Switching contact”

• Set maximum charging current over the blue rotary encoder switch S3 according to the maximum connected load.
• Set white rotary encoder switch S2 to position “9”.

6.2 Switching on the device
DANGER
Electric shock hazard when devices are damaged
If a damaged device is used people can be seriously injured or killed through an electric shock.

• Do not use the device if it is damaged.
• Mark the damaged device to ensure that no one continues using it.
• Eliminate damage immediately.
• If necessary take the device out of service.

Requirement:

• Device is installed correctly.
• The device is in proper condition.
• The necessary fusing devices (residual current device, circuit breaker) are integrated into the house installation in compliance with the respective national regulations,  functional, and switched on.

➔ “5.3.3 Providing fuse protection”

• During the initial setting-up process, the device was inspected in accordance with IEC 60364-6 and the applicable national regulations (e.g. in Germany: DIN VDE 0100-600).
  ➔ “6.3 Testing the device”
  LED “Standby” is illuminated on the LED information panel.

6.3 Testing the device
Test according to IEC 60364-6 and the applicable national regulations (e.g. in Germany: DIN VDE 0100600)
Prior to the initial commissioning, execute a test of the device in accordance with IEC 60364-6 and the applicable national regulations (e.g. DIN VDE 0100-600 in Germany). The test can be carried out in connection with the MENNEKES test box and standard-compliant test equipment. The MENNEKES test box simulates vehicle communication.  Test boxes are available as an accessory from MENNEKES.

• Perform a standard test before releasing the device.
  Operating instructions of the test box.

6.4 Closing the device

• Open the top section of housing ( 1 ) upward.
• Screw the top and bottom housing sections together.
  Tightening torque 1.2 Nm.

Operation

7.1 Authorisation
Depending on the configuration, using the device may require prior authorization. The following possibilities exist:

• No authorization is required. All users can charge.
•  Authorization is run using the external switching contact.

7.2 Charging the vehicle
WARNING
Risk of injury from using unsuitable aids
The use of adaptor plugs, extensions, or additional charging cables in connection with the device can result in electric shock or cable fire.

• Use only the charging cable intended for the vehicle and the device.
• Do not use adaptor plugs, extensions, or additional charging cables to charge the vehicle.
• Unroll the charging cable completely.
• Connect the charging cable to your vehicle.
• Authorize if necessary.

Terminating the charging process
ATTENTION
Damage to the charging cable
Tensile stress on the charging cable may cause cable breaks and other damage.

• Remove the charging cable only by pulling the plug from the charging socket.
• End the charging process on the vehicle.
• Remove the charging cable from the vehicle at the connector plug.
• Fit on the protective cap.
• Hang or store the charging cable kink-free.

Servicing

8.1 Maintenance
DANGER
Electric shock hazard when devices are damaged
If a damaged device is used people can be seriously injured or killed through an electric shock.

•  Do not use the device if it is damaged.
• Mark the damaged device to ensure that no one continues using it.
• Have a qualified electrician rectify the damage immediately.
• Have a qualified electrician take the device out of service if necessary.

The performance of regular inspection and maintenance tasks supports the trouble-free and safe operation of the device and contributes to increasing its service life. Thus any fault sources can be detected early on and hazards can be avoided. If it is determined that the device is damaged, the damage must be rectified immediately by a qualified electrician.

• Check the device daily, i.e. at each charging, for operational readiness and external damage.

Examples of damage:

• Defective housing (e.g. severe deformations, cracks, breaks).
• Defective or missing components (e.g. protective elements).
• Illegible or missing safety labels.

A maintenance contract with a responsible service partner guarantees regular tests.

Maintenance intervals
The tasks described below may only be carried out by a qualified electrician.
Select the maintenance intervals with due consideration of the following aspects:

• Age and condition of the device
• Environmental influences
• Mechanical stress
•  Last test reports

Perform maintenance at least in the following intervals:

Every 6 months
Electrical Switching and Safety Devices| Check residual current circuit breakers, circuit breakers, etc. for optical defects.
Check the residual current circuit breaker for damage.
Housing exterior| Check the device for defects or damage.
Ensure that the device is clean. Clean if necessary. è “8.2 Cleaning”
Charging cable| Check to charge cable for damage (e.g. kinks, cracks).
Repetition of measurements and tests in accordance with the applicable national regulations (e.g. in Germany: DIN VDE 0701/702).
LED information panel| Check the LED information panel for correct functioning and readability. Restart the device (the LEDs light in sequence during a restart).
Component| Maintenance work
---|---
Yearly
Terminals| Check the terminals of the supply line. If necessary retighten terminals.
Device| Repetition of measurements and tests according to IEC 60364-6 and the applicable national regulations (e.g. in Germany: DIN VDE 0105-100).

• Eliminate damage to the device according to regulations.
• Document maintenance sufficiently.
• If necessary, request a maintenance protocol from MENNEKES.

➔ “1.1 Service”

8.2 Cleaning

  DANGER
Risk of fatalities due to electric shock
The device contains electrical components that carry high voltage. Improper handling of the opened housing, especially in connection with moisture, will cause severe injury to persons due to electric shock.

• Only clean the outside of the device.
• Keep the device and protective equipment closed.

ATTENTION
Material damage due to incorrect cleaning
Incorrect cleaning can cause damage to the housing or components.

• Do not use running water and ensure that water cannot reach live parts.
• Do not use high-pressure cleaning devices.
• Only use tools (e.g. brushes, cleaning agents) that are suitable for plastic surfaces.
• Do not use aggressive cleaning agents or chemicals.

The device can be cleaned with a dry or damp cloth, depending on application conditions and soiling. The cleaning is carried out exclusively from the outside.
Procedure:

• First, remove coarse dust and contamination with a hand brush with soft bristles.
• If necessary, moisten a clean cloth that is suitable for plastic surfaces with water and thoroughly wipe off the device.
• Only clean the charging cable when it is unplugged.

Troubleshooting

If a fault occurs the “Fault” symbol lights up or flashes on the LED information panel. The device cannot be used as long as the fault has not been rectified.
Red LED flashing:
The fault can be corrected by the user or operator.
Possible faults:

• Maximum charging current exceeded
• DC residual current
• Overtemperature

To correct the fault, observe the following sequence:

• Terminate the charging process and disconnect the charging cable.
• Wait approximately 20 seconds.
• Re-connect the charging cable and start the charging process.
• If necessary, disconnect the charging cable and wait until the device has cooled.

** If the fault could not be corrected, contact your responsible service partner.
➔** “1.1 Service”

Red LED lights up:
The fault can only be rectified by a qualified electrician.
The tasks described below may only be carried out by a qualified electrician.

position 8 or 9. These positions are not populated and trigger a fault.
Switching relays no longer turn off| The device is defective and can only be repaired by MENNEKES
Self-test of the DC residual current detection has failed| The device is defective and can only be repaired by MENNEKES

9.1 Spare parts
If a replacement or accessory parts are necessary for troubleshooting, these must first be checked to ensure the same design.

• Use only spare parts and accessories that are manufactured and/or approved by MENNEKES.

➔ “1.1 Service”

Taking out of service and dismantling

The tasks described in this section may only be carried out by a qualified electrician.

Disconnect the cables

• Open the device.
  ➔ “5.4 Opening the device”

• Disconnect the supply line.

• Route the lines through the membrane screw connection from the enclosure.

Dismantling the device

• Remove plugs and screws.
• Remove the device from the wall.
• Close the device.
  ➔ “6.4 Closing the device”

Storage

Proper storage can positively affect and maintain the operability of the device.

• Clean the device before storing it.
• Store the device in a clean and dry place in its original or another suitable packaging.
• Observe permissible storage conditions.

Permissible storage conditions

Storage temperature| -30 °C… +50 °C
The average temperature over 24 hours| < 35 °C
Relative humidity| max. 95 % (non-condensing)

Disposal

Discard the device and packaging according to regulations at the end of the service life. Comply with the applicable national statutory regulations and provisions for disposal and environmental protection in the country of installation. Old devices and batteries must not be disposed of with household waste.

• Dispose of packaging material in designated collection containers.
• Dispose of old devices and batteries via your dealer.

Accessories

Accessories can be found on our website under
“Accessories” https://www.chargeupyourday.com/

https://www.chargeupyourday.com/

Glossary

interface on charging- ing couplers type 2.
Type 2 (IEC 62196-2)| Single and three-phase charging couplers with identical plug geometry for charging powers from 3.7 to 44 kW AC.

http://www.MENNEKES.com

MENNEKES
Elektrotechnik GmbH & Co. KG
Aloys-Mennekes-Straße 1
57399 KIRCHHUNDEM
GERMANY
Phone: +49 2723 41-1
Fax:
+49 2723 41-214
info@MENNEKES.de
www.MENNEKES.com
1027100DS-2_BA-IA_AMTRON-Compact_v01_2021-06-01

References

• MENNEKES | High Performance Electrical Products for Industrial Applications
• Charge Up Your Day!
• Service

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