Dyness POWERBOX F Battery Energy Storage System Innovator User Manual
- June 10, 2024
- DYNESS
Table of Contents
POWERBOX F Battery Energy Storage System Innovator
Powerbox F Series User Manual
Product Information:
The Powerbox F is a battery management system (BMS) designed by
Daqin New Energy Tech. It has various protection features including
voltage, current, and temperature protection. The BMS is
lightweight and compact, with a user-friendly interface.
Product Properties:
- Compact design
- User-friendly interface
- Voltage, current, and temperature protection
- Lightweight
Product Identity Definition:
The Powerbox F is a battery management system designed to
provide protection to the battery system. It is intended for use
with electric vehicles and other battery-powered devices.
Product Usage Instructions:
Installation and Configuration:
The Powerbox F should be installed and configured by a qualified
technician. Please refer to the installation and configuration
section of the user manual for detailed instructions.
Use, Maintenance, and Troubleshooting:
When using the Powerbox F, follow these instructions:
-
Ensure that the battery system is properly connected to the
Powerbox F. -
Turn on the Powerbox F.
-
Monitor the system using the user-friendly interface.
-
If an alarm sounds, refer to the alarm description and
processing section of the user manual.
The Powerbox F requires minimal maintenance. However, it is
recommended that the system be inspected periodically by a
qualified technician to ensure proper functioning.
If a fault occurs, refer to the analysis and treatment of common
faults section of the user manual for troubleshooting
instructions.
By following these instructions, the Powerbox F will provide
reliable and safe protection to your battery system.
Powerbox F series User Manual
POWERBOX F
User Manual
Powerbox F series User Manual
Content
Statement of Law………………………………………………………………………………………. 1
Safety Precautions and maintenance instructions………………………………………….. 2
Preface ……………………………………………………………………………………………………. 3
1 Introduction ………………………………………………………………………………………… 4
1.1 Brief Introduction …………………………………………………………………………………….. 4 1.2 Product
Properties……………………………………………………………………………………. 4 1.3 Product identity
definition…………………………………………………………………………. 5
2 Product Specification ……………………………………………………………………………. 6
2.1 Size and Weight ……………………………………………………………………………………….. 6 2.2 Performance
Parameter ……………………………………………………………………………. 6 2.3 Interface Definition
………………………………………………………………………………….. 7 2.4 Battery Management System(BMS)
…………………………………………………………….. 9
2.4.1 Voltage Protection ……………………………………………………………………………………. 9 2.4.2 Current
Protection ……………………………………………………………………………………. 9 2.4.3 Temperature Protection
………………………………………………………………………….. 10 2.4.4 Other Protection
…………………………………………………………………………………….. 10
3 Installation and Configuration………………………………………………………………. 11
3.1 Preparations for installation …………………………………………………………………….. 11 3.1.1
Environmental requirements……………………………………………………………………. 11 3.1.2 Tools and data
……………………………………………………………………………………….. 12 3.1.3 Technical preparation
……………………………………………………………………………… 12 3.1.4 Unpacking
inspection………………………………………………………………………………. 12 3.1.5 Engineering coordination
………………………………………………………………………… 14
3.2 Equipment installation ……………………………………………………………………………. 14 3.2.1 Floor
installation …………………………………………………………………………………….. 15 3.2.2 Mounted on the wall
………………………………………………………………………………. 16 3.2.3 Electrical
installation……………………………………………………………………………….. 18 3.2.4 Battery module DIP
switch definition and description…………………………………. 23 3.2.5 Battery parameter
settings on the inverter ……………………………………………….. 29 3.2.6 Register on the website
after installation ………………………………………………….. 29
4 Use, maintenance and troubleshooting………………………………………………….. 30
4.1 Battery system usage and operation instructions…………………………………………. 30 4.2
Alarm description and processing ……………………………………………………………… 31
4.2.1 Alarm and countermeasure for affecting system output ……………………………… 31
4.2.2 Alarm and countermeasure for non-affecting system output ………………………. 32
4.3 Analysis and treatment of common faults ………………………………………………….. 32
I
Powerbox F series User Manual
Statement of Law
Copyright of this document belongs to Daqin New Energy Tech (Taizhou) Co.,
Ltd.
No part of this documentation maybe excerpted,reproduced, translated,annotated
or duplicated in any form or by any means without the prior written permission
of Daqin New Energy Tech (Taizhou) Co., Ltd. This product complies with the
design requirements of environmental protection and personal safety. The
storage, use and disposal of the products shall be carried out in accordance
with the product manual, relevant contract or relevant laws and regulations.
Customer can check the related information on the website of Daqin New Energy
Tech (Taizhou) Co., Ltd. when the product or technology is updated.
Please note that the product can be modified without prior notification.
Manual Version: V1.5 Revision History
Revision NO. 1.0 1.1
1.2
1.3 1.4
1.5
Revision Date
Revision Reason
2019.02.01 1.First Published
2019.08.01 2020.06.28 2020.09.16
1.Add parallel connection description
1.Add battery parameter settings on the inverter. 2.Add DIP setting for ICC.
3.Add register on the website after installation.
1.Add new inverters in DIP switch description
2021.03.24 2021.09.07
1. Update the description of the DIP setting 2.Delete the description of the
non-DIP model
1. Update charge current limit value to 4A in protection mode. 2. Company
information has changed to Taizhou Daqin 3. Update DIP switch description
1
Powerbox F series User Manual
Safety Precautions and maintenance instructions
Warning
Please do not put the battery into water or fire, in case of explosion or any
other situation that might endanger your life.
Please connect wires properly while installation, do not reverse connect. To
avoid short circuit, please do not connect positive and negative poles with
conductor on
the same device. Please avoid any form of damage to battery, especially stab,
hit, trample or strike. Please shut off the power completely when removing the
device or reconnecting wires
during the daily use or it could cause the danger of electric shock. Please
use dry powder extinguisher to put out the flame when encountering a fire
hazard,
liquid extinguisher could result in the risk of explosion. For your safety,
please do not arbitrarily dismantle any component in any circumstances.
The maintenance must be implemented by authorized technical personnel or our
company’s technical support. Device breakdown due to unauthorized operation
will not be covered under warranty.
Caution
Our product has been strictly inspected before shipment. Please contact us if
you find any abnormal phenomena such as device outer case bulging.
The product shall be grounded properly before use In order to ensure your
safety. To assure the proper use please make sure parameters among the
relevant device are
compatible and matched. Please do not mixed-use batteries from different
manufacturers, different types and
models, as well as old and new together. Ambient and storage method could
impact the product life span, please comply with the
operation environment instruction to ensure device works in proper condition.
For long-term storage, the battery should be recharged once every 6 months,
and the
amount of electric charge shall exceed 80% of the rated capacity.
Please charge the battery in 18 hours after it fully discharged or over-
discharging protection
mode is activated. Formula of theoretical standby time: T=C/I (T is standby
time, C is battery capacity, I is total current of all loads). The surface of
the Powerbox cabinet is affixed with a torn invalid label. Therefore, before
opening the cover to change the DIP switch mode, you need to contact DYNESS
and inform the product ID. DYNESS will record this battery ID and authorize
the opening operation to be performed. Except for changing the DIP switch
mode, no other operations are allowed. In the next stage, you can log in to
apply for operations directly on the DYNESS website. Contact the authorized
dealer or distributor of DYNESS for a new torn invalid sticker after
2
Powerbox F series User Manual tearing the original invalid label. When the
operation is completed, paste the new one at a different position.
Preface
Manual declaration
POWERBOX F Lithium Iron Phosphate Battery is external battery module which can
store the electricity for home use. When you apply the grid or photovoltaic
system as your powers supply, the product can collect electricity to charges
the battery. When grid or photovoltaic system is power off , the product can
supply electricity itself for your home loads. POWERBOX F User manual
systematically elaborates device structure, parameters, basic procedure and
method of installation, operation, maintenance.
Safety Statement
Only qualified trained professionals are allowed to install, operate, maintain
the device. Please comply with local safety regulations and operational rules
during installation,
operation and maintenance, or it could cause unexpected injury or device
damage. The safety declaration mentioned in the manual are only supplement
context for your local
safety regulations. The seller does not undertake any responsibility for
device operations or usage of violating
general safety requirements and safety standards.
Sign explanation
User should clear the meaning of the caution sign below when configuring or
operating Powerbox F series products.
Caution
Neglecting the warnings might cause equipment failure.
3
Powerbox F series User Manual
1 Introduction
1.1 Brief Introduction
Powerbox-F series is equipped with lithium iron phosphate battery for family
use . We base on customer needs and market requirement to develop cutting-edge
battery storage technology and offer this high quality product to supply
stable electricity for all kind of user’ s devices. The product have long life
span and can be applied in high temperature environment and take less space
for installation. Powerbox-F series carries self-developed battery management
system. When you apply the grid or photovoltaic system as your powers supply,
the product can collect electricity to charges the battery. When grid or
photovoltaic system is power off , the product can supply electricity itself
for your home loads. Products also can be paralleled to build a multimodule
system with more capacity to satisfy the longtime energy storage demand.
1.2 Product Properties
POWERBOX-F series energy storage product’s anode materials are lithium iron
phosphate, battery cells are managed effectively by BMS with better
performance, the systems features as below: Comply with European ROHS,
Certified SGS, employ non-toxic, non-pollution
environment-friendly battery. Anode materials are lithium iron phosphate
(LiFePO4), high safety performance with
longer life span. Equipped with BMS (battery management system) mode with
better performance,
possesses protection function like over-discharge, over-charge, over-current,
abnormal temperature. Self-management on charging and discharging, Single core
balancing function. Intelligent design configures integrated inspection
module. Flexible configurations allow parallel of multi battery for longer
standby time. Self-ventilation with lower system noise. Less battery self-
discharge, then recharging period can be up to 10 months during the storage.
No memory effect so that battery can be charged and discharged shallowly.
With wide range of temperature for working environment, -20 ~ +55 ,
circulation sLpeassn avonldumdisec,hlaigrghitnegr pweerfiogrhmt,asnecael
agrerawdeelluupndteor IhPi6gh5 teemmbpeedradtiunrge.design for easier
installation and maintenance.
4
Powerbox F series User Manual
1.3 Product identity definition
FIG1-1 Battery Energy Storage System nameplate
Battery voltage is higher than safe voltage, direct contact may cause electric
shock hazard. Be careful with your actions and be aware of the dangers. Read
the user manual before using. The scrapped battery cannot be put into the
garbage can and must be professionally recycled. After the battery life is
terminated, the battery can continue to be used after it recycled by the
professional recycling organization and do not discard it at will. This
battery product meets European directive requirements. This battery product
passed the TUV certification test.
5
Powerbox F series User Manual
2 Product Specification
2.1 Size and Weight
Table 2-1 POWERBOX F Series Device Model
Product Series
Specification Model
Nominal Voltage
POWERBOX POWERBOX F-10
48V
Nominal Capacity
200Ah
Dimension Weight IP
(mm)
(kg) Level
928×555×210 113 IP65
POWERBOX POWERBOX F-7.5
48V
150Ah 928×555×210 91 IP65
POWERBOX POWERBOX F-5.0
48V
100Ah 928×555×210 69 IP65
POWERBOX POWERBOX F-2.5
48V
50Ah 928×555×210 47 IP65
2.2 Performance Parameter
Table 2-2 POWERBOX F performance parameter
Item Nominal Voltage(V)
POWERBOX F2.5
48
POWERBOX F5.0
48
POWERBOX F7.5
48
POWERBOX F10.0
48
Work Voltage Range(V)
42~54
42~54
42~54
42~54
Nominal Capacity(Ah)
50
100
150
200
Nominal Energy(kWh)
2.4
4.8
7.2
9.6
Nominal Power(kW)
0.7
1.5
2.2
2.9
Max Power(kW)
2.4
4.8
4.8
4.8
1S Peak Power(kW)
2.64
5.28
7.92
10.56
1S Peak Current(A)
55
110
165
220
Charging Current(A)
25
50
75
100
Discharge Current(A)
25
50
75
100
6
Powerbox F series User Manual
2.3 Interface Definition
This section elaborates on interface functions of the front panel of the
device. Figure2-1 POWERBOX F the sketch of front interface.
12 3 4
5 67 8 9
10
11
7
Powerbox F series User Manual
Table 2-3 Interface Definition
Item Name
Definition
The battery DC output positive pole, which is connected to the
1
Positive socket
positive pole of the inverter through the cable
When the system is used independently:
The CAN/RS485 socket is connected to the inverter CAN/RS485
2
COM IN
interface through the communication cable. When the system is used in parallel: This CAN/RS485 communication socket is connected to the COM OUT interface of the previous Powerbox through communication cable.
The battery DC output negative pole, which is connected to the
3
Negative socket
negative pole of the inverter through the cable
4
COM OUT
When the system is used independently: This CAN/RS485 socket is a reservation interface When the system is used in parallel: This CAN/RS485 communication socket is connected to the COM IN interface of the next Powerbox through communication cable. (Factory default CAN communication mode)
5
LED1
Module 1 status indicator light
6
LED2
Module 2 status indicator light
7
LED3
Module 3 status indicator light
8
LED4
Module 4 status indicator light
Ground
9
Shell ground connection
connection point
10 Reset switch
Press the switch and the battery system turn on. When the battery is in the non-use state such as storage, transportation etc., it needs to be turn off by pressing the Reset switch button, and the battery system will automatically sleep
after the device without external load and power for 72 hours.
DC circuit 11
breaker
Circuit Protection
8
Powerbox F series User Manual
Table 2-4 LED status indicators (Take Powerbox F 10.0 as an example)
State
Protect/ Alarm/ Led1 Led2 Led3 Led4 Normal
Directions
Shut down
off
off
off
off All off
Normal
Always on,11%SOC100%
Stand-
Alarm
Always on, Corresponding module alarm or 0%<SOC10%
by/Charging/
Discharging
Flashing, (Corresponding module
Protection
protection be activated / Over-discharge protection /Over-current protection /
Temperature abnormality, etc.)
Other case
Alarm
Yellow, green and red flash alternately
All module address assignments in the system are incomplete
The master POWERBOX LED1 Communication failure between
yellow flash
batteries
2.4 Battery Management System(BMS)
2.4.1 Voltage Protection
Low Voltage Protection in Charging When any module cell voltage is lower than
the rated protection value during discharging, the over-discharging protection
is activated, and the battery buzzer makes an alarm sound. Then battery system
stops supplying power to the outside. When the voltage of each cell recovers
to rated value and total voltage restored to above 45V, the protection is
released. Over Voltage Protection in Charging During charging stage, the
system will stop charging when the total voltage of the battery pack is higher
than rated value or the voltage of any single cell reaches the protection
value. When the total voltage returns to below 52V and the cell voltage back
to below the rated protection value, the protection is released.
2.4.2 Current Protection
Over Current Protection in Charging
When the charge current of each module45A, current limit protection mode is
activated, current will be limited to 4Aprotection is removed after rated time
delaying 10S. Circulate like this until the current is lower than 45A.
Over Current Protection in Discharging
9
Powerbox F series User Manual
When the discharge current is higher than the protection value, the battery
buzzer alarms and the system stops discharging. The system is released from
protection after the rated delay time of 1min.
Caution:
The buzzer sound alarm setting can be manually turned off on the background
software, and the factory default is on.
2.4.3 Temperature Protection
Low/Over temperature protection in charging When battery’s temperature is
beyond range of -5 ~+55 during charging, temperature protection is activated,
device stops charging. The protection is over when temperature back to rated
working range. Low/Over temperature protection in discharging When battery’s
temperature is beyond range of -20~+55 during discharging, temperature
protection is activated, device stops supplying power to the outside. The
protection is over when temperature back to rated working range.
2.4.4 Other Protection
Short Circuit Protection When the battery is activated from the off state, if
a short circuit occurs, the DC circuit breaker will respond first. If the DC
circuit breaker does not operate, the short circuit protection function of BMS
will be activated automatically and cut off the device’s output. Self Shutdown
When device connects no external loads for over 72hours, device will dormant
standby automatically.
Caution
The maximum operating current required for the electrical load shall be less
than the maximum discharge current capacity of the battery.
10
Powerbox F series User Manual
3 Installation and Configuration
3.1 Preparations for installation
Safety Requirement
This system can only be installed by personnel who have been trained in the
power-supply system and have sufficient knowledge of the power system. The
safety regulations and local safety regulations listed below should always be
followed during the installation.
All circuits connected to this power system with an external voltage of less
than 48V must meet the SELV requirements defined in the IEC60950 standard.
If operating within the power system cabinet, make sure the power system is
not charged. Battery devices should also be switched off
Distribution cable wiring should be reasonable and has the protective measures
to avoid touching these cables while operating power equipment.
when installing the battery system, must wear the protective items below:
The isolation gloves
Safety goggles
Safety shoes
3.1.1 Environmental requirements
Working temperature: -20 ~ +55 · Charging temperature range is 0~+55 , ·
Discharging temperature range is -20 ~+55
Storage temperature: -10 ~ +35 Relative humidity: 5% ~ 85%RH Elevation: no
more than 4000m Operating environment: Indoor or outdoor installation, sites
avoid the sunlight and no wind, no conductive dust and corrosive gas. And the
following conditions are met:
· Installation location should be away from the sea to avoid brine and high
humidity environment.
· The ground for product arrangement shall be flat and level. · There is no
flammable explosive materials near to the installation site. · The optimal
ambient temperature is 15 ~ 30 · Keep away from dust and messy zones
11
Powerbox F series User Manual
3.1.2 Tools and data
Hardware tool Tools and meters that may be used are shown in table 3-1.
Table 3-1 Tool instrument
ScrewdriverSlottedPhillips Torque wrench Diagonal pliers
Pointed nose pliers Pliers to hold the wire
Stripping pliers Electric drill
Name
Multimeter Clamp current meter
Insulation tape Temperature meter Anti-static bracelet
Cable tie Tape measure
3.1.3 Technical preparation
Electrical interface check Devices that can be connected directly to the
battery can be user equipment, power supplies, or other power supplies.
Confirm whether the user equipment, the PV equipment or other power supply
equipment has the DC output interface, and measure whether the output voltage
of the standby interface meets the requirements of the voltage range of table
2-2 Verify that the maximum discharge current capacity of the user equipment,
the PV equipment or other power supplies, the DC standby interface, and the
maximum discharge current shall be greater than the maximum charging current
of the products used in table 2-2. If the user equipment DC prepared interface
maximum discharge capacity is less than the maximum charging current products
using table 2-2, the user interface should have the power equipment of DC
current limiting function, give priority to ensuring the normal work of user
equipment.
The security check Firefighting equipment should be arranged near the
equipment, such as portable dry powder fire extinguisher. Automatic fire
fighting system shall be provided for the case where necessary. Flammable,
explosive and other dangerous materials placed beside the battery are
prohibited.
3.1.4 Unpacking inspection
When the equipment arrives at the installation site, loading and unloading
should be carried out according to the rules and regulations, so as to prevent
from being exposed to sun and rain.
12
Powerbox F series User Manual
Before unpacking, the total number of packages shall be indicated according to
the shipping list attached to each package, and the case shall be checked for
good condition.
In the process of unpacking, handle with care and protect the surface coating
of the object.
Open the package, the professional installation personnel should read the
technical documents, verify the list, according to the configuration table and
packing list, ensure objects are complete and intact. If the internal
packaging is damaged, it must be inspected and recorded in detail.
Packing list is as follows:
Battery×1
Battery bottom bracket ×1
Support bracket ×2
M6 bolt ×8 Fixing battery box with battery bracket
Power cable ×1 pair connect battery with inverter
Standard communication cable×1
RJ45 Waterproof connector ×2
Expansion screw ×8
Positioning cardboard×2
13
Powerbox F series User Manual
120CAN resistor ×1
M6 3 sets of combined screws x 1 (Already installed on the system cabinet)
User manual ×1
3.1.5 Engineering coordination
Attention should be paid to the following items before construction: Power
cable specification. The power cable specification shall meet the requirements
of maximum discharge
current for each product. Mounting space and bearing capacity. Make sure that
the battery has enough space to install, and that the battery rack and
bracket have enough load capacity. Wiring. Make sure the power cable and
ground wire are reasonable. Not easy to short-circuit,
water and corrosion.
3.2 Equipment installation
The wall for battery installation shall be solid brick or cement wall with
strong bearing capacity and wall thickness no less than 100mm. Mounting space
requirements
Floor installation
Wall installation
14
Powerbox F series User Manual
Table 3-2 Installation steps Step1 System outage Mechanical Step 2 installation
Step3
Electrical installation
Ensure that the battery is in a shutdown state 1. Hanger mounting 2.Equipment installation 1. Connect the ground cable 2 Electrical installation 3.Connect inverter 4.Communication interface connection
3.2.1 Floor installation
When the battery system is placed directly on the ground, a fixed support must
be used
to fix the top of the battery box on the wall.
1 Use the positioning cardboard (provided in accessory package) and mark the
screw hole positions on the wall, as shown in the four holes on the left.
2 The bottom of board must be good connection with the ground level while
marking the holes.
3 Press the marked position with the electric drill and trepanning 4 holes with a diameter of 10mm on the wall. The hole depth shall be greater than 70mm for fitting the expansion bolt of M6.
15
Powerbox F series User Manual
4 Fixing the expansion bolt M6 into the bottom of the hole on the wall.
5 Use the M6 bolt to fixing the Support bracket to the wall and control the
torque at 6NM.
6 Carry the battery box to the installation site, and place it about 15mm away
from the wall surface, fixing the Support bracket and the upper part of the
battery box with M6 bolts.
3.2.2 Mounted on the wall
The following accessories need to be added when install the powerbox on the
wall.
Battery bottom bracket ×1
Expansion screw ×4
16
Powerbox F series User Manual Installation procedure
1 Use the positioning cardboard (provided in accessory package) and mark the
screw hole positions on the wall, as shown in the four holes on the left.
2 The cardboard must be perpendicular to the ground while drawing the holes.
3 The bottom of the cardboard is about 300mm from the ground.
4. According to the position of the mark, 8 holes in diameter 10mm and depth
of more than 70mm are hit on the wall with an electric drill, which are used
for fitting expansion bolt M6.
5. Fixing the expansion bolt M6 into the bottom of the hole on the wall, and
fix the Support bracket and Battery bottom bracket on the wall with M6 bolts,
twisting force keeps 6NM.
6. Carry or hoist the battery box to the installed Battery bottom bracket.
Fixing the Support bracket and the upper part of the battery box with M6
bolts, twisting force keeps 6NM. Then fixing the Battery bottom bracket and
the bottom part of the battery box with M6 bolts, twisting force keeps 6NM.
17
Powerbox F series User Manual
3.2.3 Electrical installation
StatementFor Australian market, installations should be conducted in
accordance with AS/NZS 3000 and AS/NZS 5139″. Before connecting the power
cables, using multimeter to measure cable continuity, short circuit, confirm
positive and negative, and accurately mark the cable labels. Measuring method:
· Power cable check: select the buzzer mode of multimeter and detect the both
ends of the same color cable. If the buzzer calls, it means the cable is in
good condition.
· Short circuit judgment: choose multimeter resistor file, probe the same end
of positive and negative pole, if the resistor shows infinity, means that the
cable is available.
· After visual testing of power line is connection, the positive and negative
poles of the battery shall be connected respectively to the positive and
negative poles of the opposite terminal.
Connect the battery box to the ground cable Customer needs to prepare a M6 OT
terminals and ground cables. Ground the battery shell as shown below. The
sectional area of the grounding cable shall be at least 6mm2 and the bolt
locking torque is 6NM.
For Australian Market, an over-current protection and isolation device that
isolates both positive and negative conductors is required between the
inverter and battery. The selection of the circuit breaker requires:
Voltage: U>60V Inverter power
Current: I = 45V
The circuit breaker is installed between the battery module and the inverter,
as shown in Figure 31:
18
Powerbox F series User Manual
Inverter Connection
Figure 3-1
caution:
If there is any question during installation, please contact your dealer to
avoid damage to the equipment.
When the system is used independently:
Note: Before installation, please confirm whether the DIP switch mode of No. 1
module in POWERBOX is correct according to use’s inverter communication
specification. For specific DIP operation methods, please refer to “3.2.4
Battery module DIP switch definition and description.” Except for the inverter
specified by the customer’s special requirements, the factory default DIP
switch mode of Module No.1 is DIP Switch mode 1 (ADD: 0010). If the inverter
is equipped with other DIP switch mode, open the front panel and Set DIP
switch mode of the Module No.1 to the correct mode. Before opening the cover
to operate, you must contact DYNESS and inform the ID of the Powerbox. DYNESS
records this battery ID and authorizes the opening operation. Except changing
the DIP switch mode, no other operations can be done. · The battery is
connected to the inverter, and it is required to use the dedicated power
cable and communication cable (as accessories shipped with the cargo, the
standard
communication cable is a standard network cable. The applicable inverter is
marked
19
Powerbox F series User Manual on the label of the network cable. If the
inverter used by the customer is not covered by the standard communication
cable, please contact DYNESS for the correct PIN Sequence) as follows:
· Keep the battery system at power off state, connect the power cable to the
interface on the input side of the inverter first, and then connect the power
cable to the interface on the battery side.
· The battery output interface is a quick connector, and the power cable
(positive, negative) plug can be directly inserted into the battery socket.
The power cable cross section is 25 mm2.
Connection of Communication interface Connect the CAN IN port of the battery
to the CAN or RS485 communication interface of the inverter using the RJ45
cable.
20
Powerbox F series User Manual
Table 3-3 Pin Definition
Foot position PIN1 PIN2 PIN3 PIN4 PIN5 PIN6 PIN7 PIN8
Color Orange/white Orange Green/white Blue Blue/white Green Brown/white Brown
Definition 485A XGND 485B CANH CANL Reserved XIN Reserved
CAN communication connection
The battery is connected to the inverter– Power cable- negative
The battery is connected to the inverter– Power cable- positive
21
Powerbox F series User Manual
POWERB OX
+ –
CAN IN CAN OUT
Battery+ BatteryBattery CAN
INVERTER
When the system used in parallel: When the system is used in parallel, it supports up to 4 Powerbox in parallel. According to the number of parallel system (Take four Powerbox in parallel as an example), it needs to use: Power cable × 4 pair, Battery-Inverter communication cable × 1PCS, Battery-Battery communication cable × 3PCS, Distribution box × 1PCS.The over-current capacity of the distribution box should be much higher than the maximum nominal current value when the load is running..
PINOUT of system parallel communication cable: PINOUT of Battery-Battery
communication cable diagram shown as below:
22
Powerbox F series User Manual
PPoOwWerEbRoBxOX MasNteor.1
+ –
CAN IN CAN OUT
Power distribution box
Battery+ BatteryBattery CAN
INVERTER
PPoOwWeErbRoBxOX SlavNe o1.2
+ –
CAN IN CAN OUT
PPoOwWeErbRoBxOX SlavNe o2.3
+ –
CAN IN CAN OUT
CAN resistor
3.2.4 Battery module DIP switch definition and description
Table 3-4 DIP switch Definition DIP switch position (master communication protocol and baud rate selection)
1
2
3
Define different protocols Distinguish between master and slave
4 Baud rate selection OFFCAN: 500K,485: 9600 ONCAN: 250K,485: 115200
DIP switch description:
For Powerbox F series system, the No. 1 module at the bottom of cabinet and near the front panel side is the master, the other modules are slaves.
23
Powerbox F series User Manual
Front panel
No.1 Module Master
Slave modules
When the batteries are connected in parallel, the master communicates with the
slaves through the CAN interface. The master summarizes the information of the
entire battery system and communicates with the inverter through CAN or 485.
Introduction of the initial state of DIP switch of the internal modules of
Powerbox with DIP switch.
Slave setting 1 ADD:0000
Slave setting 2 ADD:0001
MasterSetting 1 Master Setting 2 MasterSetting 3 MasterSetting 4 MasterSetting 5
ADD:0010
ADD:0100
ADD:0110
ADD:1010
ADD:1001
24
Powerbox F series User Manual
1.For different inverter model,you need to set different DIP mode: (1) Ensure
the communication cable that communicates with the inverter is correct. (2)
When the battery works with GOODWESolisLUXSofarDEYEVICTRON
IMEONSungrowSMARENACDELIOSSAJ(CAN Comm) inverters ,before connecting you need
confirm that the DIP switch mode of the master module in Powerbox is 0010(“#
3” to “ON” ,generally factory default is this 0010 mode).
Master Setting 1
(3) If the battery communicate with the Axpert/VMIII/MAX,Infinisolar,Growatt
SPH(CAN comm)GMDE,change the master module DIP switch to 0100(“#2″to”ON”)
before connecting.
Master Setting 2
(4) If the battery communicate with the Growatt SPF HVM-P/ES/WPV by RS485
communication, change the master module DIP switch to 0110(“#2″&”#3″to”ON”)
before connecting.
Master Setting 3
(5) If the battery communicates with the Schneider Conext Series, turn the
master DIP switch “#1” and “#3” to “ON”.
Master Setting 4
(6) When you setup the master DIP as setting 1~4,all the slaves keep the DIP
0000,no need change. (7) If the battery communicate with the ICC by 485
communication, change the master module DIP switch to 1001(“#1″&”#4″to”ON”)
before connecting,
Master Setting 5
the DIP switch of slaves need to turn the “#4” to “ON” at the same time while
the master is setting 5.
Slave Setting 2
25
Powerbox F series User Manual
(8) If Powerbox needs to be used with ICC,the DIP on the light PCB of the
Powerbox must be changed to ON,as shown in the figure below.The DIP on the
light PCB of the Powerbox shipped by default is in “OFF” state(500K).
Factory default is in”OFF”state(500K)
Should be dialed to “ON”(250K) for ICC (9) Generally the DIP switch of the
slave module no need to be changed,keep it 0000;But for ICC,it needs to be
changed to 0001 . (10)When the Powerbox are used in parallel,you need set the
master Powerbox DIP switch mode as above,and set all the modules DIP switch in
slaves Powerbox to 0000(include the master module in slave Powerbox),that is
0001 for ICC,this is very important. Note: For more information of matching
inverter brands, please subject to the latest document
Powerbox F series User Manual
No.1 Module
Bottom of Powerbox
Bottom of Powerbox
b. Find the red DIP switch on the No. 1 B4850 battery panel and confirm the status of the DIP
switch.
Bottom of Powerbox
No.1 Module
c. Change the DIP switch status to the original state (Mode5: i.e. ADD: 0000)
d. Re-install the front panel with six screws which were removed in step a.
27
Powerbox F series User Manual
Caution:
Before connection, the positive and negative pole of the inverter input
interface and the battery output interface should be confirmed. The red power
line is connected to the positive pole and the black power line is connected
to the negative pole.
Before connection, it is necessary to confirm the charge and discharge
parameters of the inverter interface. Voltage and current should meet the
requirements of Table 2-2 battery performance parameters.
When you use battery in parallel, it doesn’t need to change the DIP switch of
the master module in the master Powerbox which communicates with the inverter
directly.
Note: For more information of matching inverter brands, please subject to the
latest document
The following operations can only be performed after being authorized by
DYNESS: How to judge that the communication between POWERBOX and POWERBOX is
normal: 1. If there is communication between the inverter and battery system,
it can be
judged by the maximum charge and discharge current value on the inverter sent
by the battery.
(The maximum charge and discharge current value displed on the inverter) ( The maximum charge and discharge current value of one battery module )
=
number of modules
If the equation holds after calculation, it means communication between POWERBOX and POWERBOX is normal. 2. If the POWERBOX light board shows three different colors flash alternately,it means the communication between powerbox is fault.
Battery& Inverter power matching table
Table 3-3 Battery& Inverter power matching table
a) The battery’s long-term continuous charging current
Charging
should be 0.5C b) If the battery remaining capacity is empty, please charge it
Equipment
within 48 hours after the battery is empty.
Use
c) The long-term continuous discharge current of the battery
should be 0.5C Discharging
d) The recommend maximum depth of discharge (DOD)of
Battery PACK is no more than 85%.
28
Powerbox F series User Manual
Power of Hybrid Inverter/ Off-grid Inverter
1KW 2KW 3KW 4KW 5KW 6KW 8KW 10KW 12KW
Powerbox
Type
Powerbox F-2.5 Powerbox F-5.0 Powerbox F-5.0/Powerbox F-7.5 Powerbox
F-7.5/Powerbox F-10.0 Powerbox F-10.0 2 Powerbox F-7.5 2Powerbox F-7.5/2
Powerbox F-10.0 2 Powerbox F-10.0/3Powerbox F-7.5 3 Powerbox F-10.0
System Energy (kWh)
2.4 4.8 4.8/7.2 7.2/9.6 9.6 14.4 14.4/19.2 19.2/21.6 28.8
3.2.5 Battery parameter settings on the inverter
Max Charging(Bulk) Voltage: 53.5V Absorption Voltage: 53V Float Voltage: 52.5V
Shut Down(cut off) Voltage: 47V Shut Down(cut off) SOC: 20% Restart Voltage:
49V
Max Charge Current:Powerbox F5.0=50A,Powerbox F7.5=75A,Powerbox F10.0=100A Max
Discharge Current: Powerbox F5.0=50A,Powerbox F7.5=75A,Powerbox F10.0=100A
CapacityF-5.0=100Ah, F-7.5=150Ah, F-10.0=200Ah Batteries and inverters must be
installed in accordance with the compatibility listed in the “Dyness
compatibal list-2022”;
Dyness compati bal list-2022.pdf
3.2.6 Register on the website after installation
After the battery system installation is completed and the running is normal,
you need to log in to the DYNESS official website to register the product
installation and use information to make the product warranty effective. Please
follow the instructions on the website to register.
Service
Sign
29
Powerbox F series User Manual
4 Use, maintenance and troubleshooting
4.1 Battery system usage and operation instructions
After completing the electrical installation, follow the instruction below to
start the battery system. 1) Check whether the DC breaker between the Powerbox
and the DC Breaker on the left side of Powerbox system are both in “OFF”
state.
2) Press the battery power button, the power button LED light is on, and 2 LED
indicator lights will be on and show the green color after self-check.
3) Push the breaker on the left side of Powerbox system to the “ON” state,
then push the DC breaker between the Powerbox and inverter to the “ON” state.
Note: If you need to shut down the system: Firstly, switch off the DC breaker
between the battery and the inverter in “OFF” state, push the breaker on the
left side of Powerbox system to the “OFF” state. Then please press the Power
Switch button of Powebox system for 3s to shut down the battery system.
30
Powerbox F series User Manual
Caution:
After pressing the power button, if the battery status indicator lights shows
abnormally, please refer to the “4.2 Alarm description and processing”. If the
failure cannot be eliminated, please contact the retailer timely.
After pressing the power button, if the battery status indicator continues to
be red, please refer to the “4.2 Alarm description and processing”. If the
failure cannot be eliminated, please contact the retailer timely.
1 Use a voltmeter to measure whether the voltage across the BAT + / BAT-
terminals of the inverter is higher than 42V, and check whether the voltage
polarity is consistent with the input polarity of the inverter. If the voltage
across the terminals BAT + / BAT- of the inverter is higher than 42V, which
means the battery has begun to work normally.
2 After confirm the battery output voltage and polarity are correct, turn on
the inverter, then turn on the circuit breaker switch.
3 Check whether the indicator light for the inverter and the battery
connection (the communication indicator and the battery access status
indicator) is in normal condition. If normal, the connection between the
battery and the inverter is completed. If the indicator light show abnormal,
please check the inverter manual or contact the local dealer.
4.2 Alarm description and processing
When protection mode is activated or system failure occurred, the ALM indicator on the front panel will alarm, through net management can query specific alarm class and take appropriate action.
4.2.1 Alarm and countermeasure for affecting system output
If there are any abnormalities affecting the output, such as battery cell in the battery module occurs over-current protection during charge/discharge, under-voltage protection, and temperature protection, in the system, please deal with them according to Table 4-1.
Table 4-1 Main alarm and Protection
Statue
Charge state
Alarm category Over-current when charging
High temp protection
Alarm indication RED light flashing Buzzer start RED light flashing
Processing
Reduce the charging current below the rated value.
Stop charging and find out the cause of the trouble.
31
Powerbox F series User Manual
Discharge state
Over-current protection when discharge High temp protection when discharge
Over-discharged protection
Low voltage alarm
RED light flashing Buzzer start RED light flashing RED light flashing Buzzer
start Yellow light
on
Stop discharge and reduce discharge current below rated value. Stop
discharging and find out the cause of the trouble.
Start charging.
Start charging.
4.2.2 Alarm and countermeasure for non-affecting system output
If a low SOC alarm occurs, the battery system also issues a corresponding alarm signal. Maintainer should check the equipment according to the prompt information, determine the type and location of the fault, and take corresponding countermeasures to ensure that the system is in the best working condition to avoid affecting the system output. The phenomena and countermeasures are shown in Table 4-2. Table 4-2 minor alarm
Alert category 0%SOC10%
Alarm indication
System working status: yellow light is always on
Countermeasure
Stop discharging, and charge the battery system in time.
4.3 Analysis and treatment of common faults
Table 4-3 Analysis and treatment of common faults
Item Fault phenomenon
Reason analysis
Solution
The indicator does not Make sure press and
1 respond after power on hold the power switch Check the power switch
the system
(Reset switch) for 3s.
No DC output after 2
power on the system
Check if the DC breaker is turned on
Check the status of the DC circuit breaker on the side of cabinet
No DC output and red light is Battery voltage is too
3
Charging the battery system
ON,buzzer beeping
low
The battery cannot be 4
fully charged
Charging voltage is too low
Adjust charging voltage within 53.5V~54V range
32
Powerbox F series User Manual
The power cable sparks Power connection
5 once power on and ALM short-circuit
indicated Red light on
Turn off the battery, check the cause of the short circuit
The master powerbox 6
LED1 is yellow flashing
Communication fault between powerbox and powerbox,or between internal modules in powerbox
Check the external communication cable firstly, Check the internal comms cable secondly
Check the external comms
Modules comms
The led 1,2,3,4 don’t stop
cable connection firstly.
7
address distribution is
changing alternately
Check the slave powerbox
fault
DIP setting.
If you need any technical help or have any question, please contact the dealer in time.
33
Daqin New Energy Tech (Taizhou) Co., Ltd. Address: Building 13, Kunshan Jiangyan Industrial Park, Chenzhuang West Road, Jiangyan District, Taizhou City, Jiangsu Province, China, 225500. Email: Sales@dyness-tech.com Website: www.dyness-tech.com