JBM-100-E RAYCHEM Integrated Power Connection Junction Box For Heat Trace Cable Instruction Manual

June 10, 2024
Raychem

JBM-100-E RAYCHEM Integrated Power Connection Junction Box For Heat Trace

Cable

Product Information

The nVent RAYCHEM JBM-100-E(P), JBM-100-L-E(P) are high-quality heating cables that are designed to prevent electrical shock, short circuit or arcing during installation. The heaters are available in various types including BTV, QTVR, XTV, KTV, HTV and VPL. These heaters are rated for use in environments with an ingress protection rating of IP66. The maximum pipe temperature for these heaters depends on the type of heater used and the voltage at which it operates. The maximum voltage for the JBM-100-E(P) is 480 V AC** while for the JBM-100-L-E(P) it is 254 V AC.

Product Usage Instructions

  • Before installing the heating cable, read the installation instructions completely.
  • To prevent electrical shock, short circuit or arcing, this product must be installed correctly and water ingress must be avoided before and during the installation.
  • The purchaser should make the manufacturer aware of any external effects or aggressive substances that the equipment may be exposed to.
  • Prolonged or repeated contact with the sealant in the core sealer may cause skin irritation. Wash hands thoroughly. Overheating or burning the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS VEN 0058 for further information.
  • These heaters are rated for use in environments with an ingress protection rating of IP66.
  • The maximum pipe temperature for these heaters depends on the type of heater used and the voltage at which it operates. See the product manual for details.
  • Specific conditions for use using ATEX or IECEx approvals are listed in the product manual. Follow the instructions carefully.

Multiple entry power connection with junction box

PTB 20 ATEX 1008 U

  •  II 2 G Ex eb mb IIC Gb
  • II 2 D Ex tb mb IIIC Db

IECEx PTB 20.0014U

  • JBM-100-E(P):
    ТС RU C-BE.МЮ62.В.00054/18 Ex e IIC Gb U Ex tb IIIC Db U
    Ex e mb IIC Gb U Ex tb mb IIIC Db U Ta –55°C…+56°C IP66
    ООО “ТехИмпорт”

  • JBM-100-L-E(P):
    ТС RU C-BE.МЮ62.В.00054/18 Ex e IIC Gb U Ex tb IIIC Db U
    Ex e mb IIC Gb U Ex tb mb IIIC Db U Ta –55°C…+40°C IP66
    ООО “ТехИмпорт”

Non lighted versions (1): Ex e IIC Gb
Ex tD A21 IP66

Lighted versions (2):
Ex e mb IIC Gb
Ex tD mbD 21 IP66

Ex eb IIC T Gb
Ex eb mb IIC T
Gb

BAS21UKEX0657U

  • Ex eb mb IIC Gb
  • Ex tb mb IIIC Db

Non lighted versions (1): CL I ZN 1 AEx eb IIC T Gb ZN 21 AEx tb IIIC T°C Db Ex eb IIC T Gb
Ex tb IIIC T
°C Db

Lighted versions (2):
CL I ZN 1 AEx eb mb IIC T Gb ZN 21 AEx mb tb IIIC T°C Db Ex eb mb IIC T Gb
Ex mb tb IIIC T
°C Db

For system Temperature Code, see heating cable or design documentation.
Specific conditions for use may apply for ATEX and IECEx.

  1. Non lighted versions:
  2. Lighted versions:

Instruction

WARNING: To prevent electrical shock, short circuit or arcing, this product must be in stalled correctly and water ingress must be avoided before and during the installation.
WARNING: The purchaser should make the manufacturer aware of any external effects or aggressive substances that the equipment may be exposed to.
Before installing this product, read the installation instructions completely.
CAUTION: Prolonged or repeated contact with the sealant in the core sealer may cause skin irritation. Wash hands thoroughly. Overheating or burning the sealant will produce fumes that may cause polymer fume fever. Avoid contamination of cigarettes or tobacco. Consult MSDS VEN 0058 for further information.

  • Rated voltage:
    • nVent RAYCHEM JBM-100-E(P): 480 Vac
    • JBM-100-L-E(P): 254 Vac
  • Ambient temperature:
    • JBM-100-E(P): –55°C to +56°C**
    • JBM-100-L-E(P): –40°C to +40°C, except for VPL: in that case ambient temperature can be up to +56°C.
  • Ingress protection IP66

Maximum pipe temperature:

Heater type| T max continuous| T max intermittent 1000h cumulative| T max power off
---|---|---|---
BTV| 65°C| 85°C| –
QTVR| 110°C| 110°C| –
XTV| 121°C| 250°C| –
KTV| 150°C| 250°C| –
HTV| 205°C| 260°C| –
VPL| See tables below| –| 260°C
VPL: maximum pipe temperature in dependence of heat type and voltage| VPL: Maximum pipe temperature in dependence
---|---
Heater Type| 230 Vac| 254 Vac| 277 Vac| | 150°C| 180°C| 230°C
5VPL2-CT| 230°C| 225°C| 225°C| | 30 A| 25 A| 20 A
10VPL2-CT| 210°C| 200°C| 195°C| | 30 A| 25 A| 20 A
15VPL2-CT| 180°C| 145°C| 105°C| | 30 A| 25 A| –
20VPL2-CT| 150°C| Not allowed| | 30 A| –| –
| | | | | |
Heater Type| 385 Vac| 400 Vac| 480 Vac| | 150°C| 180°C| 230°C
5VPL4-CT| 230°C| 230°C| 230°C| | 30 A| 25 A| 20 A
10VPL4-CT| 215°C| 215°C| 205°C| | 30 A| 25 A| 20 A
15VPL4-CT| 195°C| 195°C| 160°C| | 30 A| 25 A| –
20VPL4-CT| 150°C| 150°C| 150°C| | 30 A| –| –

Specific conditions for use using ATEX or IECEx approvals:

  • For ambient temperatures >+40°C:

Use a power cable with continuous temperature resistance of minimum +90°C
Use a metallic power cable gland approved for use in hazardous areas (for example GL-38-M25-METAL).

  • For voltages >254Vac and BTV, QTVR, XTV, KTV or HTV heating cables:

Use a power cable with continuous temperature resistance of minimum +90°C
Use a metallic power cable gland approved for use in hazardous areas (for example GL-38-M25-METAL).
For pipe temperature > 150°C and XTV, KTV or HTV heating cables, the maximum operating current shall be reduced to maximum 20A.

Install power cable and gland. Pull in power and ground wires, strip off 13 mm of insulation and terminate. (For -EP version only: connect earth plate to ground according to local requirements).

Install lid. τ = 1.02 to 1.47Nm
Apply insulation and cladding. Weather seal the stand entry. Leave these instructions with the end user for future reference.

North America
Tel +1.800.545.6258
Fax +1.800.527.5703
thermal.info@nVent.com

België / Belgique
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Fax +32 16 21 36 04
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Bulgaria
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Fax +359 5686 6886
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Tel +45 70 11 04 00
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salesdk@nVent.com

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Tel +34 911 59 30 60
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Fax +39 02 577 61 55/28
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Факс +7 495 926 18 86
salesru@nVent.com

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Fax +381 230 401 770
salesee@nVent.com

Schweiz / Suisse
Tel +41 (41) 766 30 80
Fax +41 (41) 766 30 81
infoBaar@nVent.com

Suomi
Puh 0800 11 67 99
salesfi@nVent.com

Sverige
Tel +46 31 335 58 00
salesse@nVent.com

Türkiye
Tel +90 560 977 6467
Fax +32 16 21 36 04
salesee@nVent.com

United Kingdom
Tel 0800 969 013
Fax 0800 968 624
salesthermaluk@nVent.com

nVent.com/RAYCHEM
©2021 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its affiliates. All other trademarks are the property of their respective owners. nVent reserves the right to change specifications without notice.
RAYCHEM-IM-INSTALL038-JBM100X-ML-2111

References

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