Honeywell C7031G 2000 Series Electronic Temperature Sensors Instruction Manual

June 9, 2024
Honeywell

C7031G; C7041B,C,F,K; T775-SENS-OAT/STRAP Series 2000 Electronic Temperature Sensors
C7031G, C7041F, T775-SENS-OAT OUTDOOR; STRAP-ON, C7041B,
C DUCT; C7031D, C7041D IMMERSION

INSTALLATION INSTRUCTIONS

Honeywell C7031G 2000 Series Electronic Temperature Sensors
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SENSOR APPLICATIONS

Table 1. Electronic Sensor Application Guide

Model Application Output Element Insertion Length
C7031D Immersion 1097 ohms @ 77 F 5 in. (127 mm)
C7031 G Outdoor 3484 ohms @ 77 F
C7041B Duct 20 K ohm NTC @ 77 F 6 in. (152) or 12 in. (305 mm)
C7041C Duct 20 K ohm NTC @ 77 F 18 in. (457 mm)
C7041D Immersion 20 K ohm NTC @ 77 F 5 in. (127 mm)
C7041 F Outdoor 20 K ohm NTC @ 77 F
C7041K Strap-On 20 K ohm NTC @ 77 F
T775-SENS-OAT Outdoor 1097 ohms @ 77 F
T775-SENS-STRAP Strap-On 1097 ohms @ 77 F

Honeywell C7031G 2000 Series Electronic Temperature Sensors -
FIG1

C7031G; C7041B,C,F,K; T775-SENS-OAT/STRAP SERIES 2000 ELECTRONIC TEMPERATURE SENSORS

INSTALLATION

When Installing this Product…

  1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
  2. Check the ratings given in the instructions and on the product to make sure the product is suitable fo your application.
  3.  Installer must be a trained, experienced service technician.

Mounting
The mounting method depends on the particular sensorapplication. The following procedures include:
— duct applications
— outdoor applications
— immersion well applications
— strap-on applications
NOTE: Also refer to the instructions for the electronic control.

Duct Mounting (C7041B,C)
IMPORTANT
Select a spot for the sensor that will exposed it to average duct air temperature. Avoid locations where stratification can cause sensing errors.

  1. Cut a hole in the duct just large enough to accept the sensing element.
  2. Use the sensor’s case to mark locations of pilot holes for the mounting screws.
  3. Drill pilot holes and fasten the sensor to the duct.

Honeywell C7031G 2000 Series Electronic Temperature Sensors -
FIG2

Outdoor Mounting (C7031G, C7041F;
T775-SENS-OAT)
The outdoor air temperature sensors have a weatherproof enclosure. Mount the sensor where it can  sense average outdoor air  temperature. Allmounting hardware is provided with the sensor. Be sure to mount the sensor out  of direct sunlight with  the sensor probe point down.  Normally, the north side of a building provides a suitable location.
NOTE: C7031G, C7041F, and T775-SENS-OAT are weatherproof for outdoor use. Knockouts allow for 1/2 in. conduit connection.

  1. Remove and set aside the wiring box cover.

  2. Mount the sensor to standard 1/2 in. conduit.
    NOTE: Mount sensor so that the element points down.

  3. Make wiring connections using two wire nuts.

  4. Reattach the wiring box cover.

Honeywell C7031G 2000 Series Electronic Temperature Sensors -
FIG3

Immersion Well Mounting (C7031D, C7041D)
NOTE: The C7041D uses the 50001774-001 Well Assembly. See Fig. 5 for dimensions.
The C7031D Sensor includes an immersion well. The C7041D Sensor does not include a well. For the C7041D,order the well as an accessory (part no.: 50001774-001).
When used on a boiler, follow the manufacturer instructions for location. If a tapped hole is not provided for the immersion well, provide one as follows:

  1. Drain boiler and drill a 23/32 in. (18 mm) hole at the selected location.
  2. Cut threads in the hole with a 1/2 in. (13 mm) by 14 NPT tap.

In other installations, mount the immersion well in an elbow with a heel outlet as shown in Fig. 3.

  1. Drain the system, if you have not already done it, and open the tapped hole.
  2. Put pipe joint compound on the threads of the immersion well and screw it into the tapped hole or elbow, tightening it securely.
  3. Refill the system and check for leaks.

Mount the C7031D/C7041D into the well:
NOTE: Mounting using previously installed Honeywell wells (part no.: 32005960-001) requires an adapter (part no.: 50001775-001).

  1. When an adapter is required, first thread it into the well no more than one or two turns.
  2. Slide the sensor into the well.
  3. Rotate the sensor to thread it tightly into the adapter and the adapter tightly into the well.

Honeywell C7031G 2000 Series Electronic Temperature Sensors -
FIG4

Honeywell C7031G 2000 Series Electronic Temperature Sensors -
FIG5

Strap-on Mounting (C7041K, T775-SENSSTRAP)

The Sensor mounts on metal pipes from 1-5/8 inch to fiveinches in diameter using the straps supplied. Clean the pipe surface where the sensor makes contact before mounting. If necessary, remove pipe insulation at the installation point. Thermal compound is recommended. Locate the sensor on the discharge pipe within 3 ft. (0.9 m) of the boiler. See Fig. 6.
NOTE: Insulation around the contact area increases sensor accuracy.

Honeywell C7031G 2000 Series Electronic Temperature Sensors -
FIG7

Automation and Control Solutions
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© 2008 Honeywell International Inc.
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