OMRON ZS-HL-N Series Smart Sensors User Manual
- June 9, 2024
- Omron
Table of Contents
- OMRON ZS-HL-N Series Smart Sensors
- Non-procedural Communication Command Reference
- Product Introduction
- Product Setting the Communication Specifications
- Product Format
- Introduction
- Setting the Communication Specifications
- Format
- List of Non-procedural Commands
- List of Parameters
- FLOWDATA Reference
- Example of Usage
- Revision History
- OMRON Corporation
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
OMRON ZS-HL-N Series Smart Sensors
Non-procedural Communication Command Reference
- Cat. No. Z472-E1-01
Product Introduction
Thank you for purchasing the ZS-HL-N Series. This manual provides reference information on non-procedural communication commands for ZS-HL-N Series.
Product Setting the Communication Specifications
To change the settings of the controller communication specifications for non- procedural communication with the external device, follow these steps:
- Set the mode switch to FUN.
- Select [System] – [Communication] – [Mode] menu.
- Select [non-procedural].
- For RS-232C cable connection, select the [System] – [Communication] – [RS-232C] menu to set the appropriate communication specifications for the external device.
- Save the settings.
Product Format
The format of non-procedural commands are as follows:
Example: A command to acquire a measured value MEASURE command
Each character is output as an ASCII code (except for the FLOWDATA response).
- M E A
Please refer to the manual for the full list of non-procedural commands and parameters, as well as examples of usage and revision history.
Introduction
Thank you for purchasing the ZS-HL-N Series. This manual provides reference information on non-procedural communication commands for ZS-HL-N Series. When using the ZS-HL-N Series, be sure to observe the following:
- The ZS-HL-N Series must be operated by personnel knowledgeable in electrical engineering.
- To ensure correct use, please read this manual thoroughly to deepen your understanding of the product.
- Please keep this manual in a safe place so that it can be referred to whenever necessary.
Setting the Communication Specifications
Change the settings of the controller communication specifications for non- procedural communication with the external device.
Use USB cable or RS-232C cable to connect ZS-HL-N Series controllers to external devices. For USB cable connection, install Smart Monitor ZS and USB driver beforehand. After installing Smart Monitor ZS, USB ports are recognized as standard COM ports, and communication is achieved as with the RS- 232C. (Setting the communication specifications including baud rate is not necessary.) For details on how to connect cable, refer to the User’s Manual for each controller.
- Set the mode switch to “FUN”.
- Select [System] – [Communication] – [Mode] menu.
- Select [non-procedural].
- For RS-232C cable connection, select [System] – [Communication] – [RS-232C] menu to set the appropriate communication specifications for the external device.
- Save the settings.
Format
The format of non-procedural commands are as follows:
Example: A command to acquire a measured value MEASURE command
- Each character is output as an ASCII code (except for FLOWDATA response).
The format of returned values changes depending on the command. For the description of each command, refer to “List of Non-procedural Commands” section.
- MEASURE / M / DATAGET
- The returned value consists of right-aligned 11 characters and a delimiter. The unit is nm for a displacement value. The shortfalls of the characters are filled with spaces from the left.
Example: The returned value is -30.719923 mm.
| | –| 3| 0| 7| 1| 9| 9| 2| 3| CR
---|---|---|---|---|---|---|---|---|---|---|---
- BANKGET command
- The returned value is output as 1 character bank No.
Example: The bank No. is 2.
-
VERGET command
- The returned value is output in the following format:
-
Other commands
- Either OK or ER is returned according to the result of the command. The command was executed properly:
O | K | CR |
---|
The command was not executed properly or the setting was NG:
E | R | CR |
---|
- The delimiter can be selected from the following three types.
- CR/LF/CR+LF
List of Non-procedural Commands
Command name | Format | Returned value | Description |
---|---|---|---|
MEASURE | MEASURE |
|
| Acquires a measured value.
If
M| M
|
| Same as MEASURE command.
DATAGET| DATAGET
|
| Acquires measurement data or setting data of the processing unit.
- For details of numbers, refer to “List of Parameters.”
DATASET| DATAGET
| OK
- For details of numbers, refer to “List of Parameters.”
BANKGET| BANKGET
| Acquires the current bank No.
BANKSET| BANKSET
| OK
ZERORST| ZERORST
| OK
ZEROCLR| ZEROCLR
| OK
DATASAVE| DATASAVE
| OK
VERGET| VERGET
| Acquires version information of the system. Example: ZS-LDC 1.100
FLOWDATA| FLOWDATA
| OK
For details, refer to “FLOWDATA Reference.”
- Specifying the node
- Specify @xx at the beginning of the command.
- If the node No. is 1, specify @01. (Be sure to note double digits.)
- If the node No. is omitted, the command operates on the node that received it.
- Format of a returned value
- A returned value for MEASURE,M,DATAGET, CFLOGGET,CFDATGET is the right aligned 11 characters.
- Upper case and lower case characters
- For alphabetic, only upper case characters are accepted.
- Task No.
- Omit
when issuing a command for ZS-LDC. - Task Nos are assigned as follows: 0: TASK1 1: TASK2 2: TASK3 3: TASK4.
- Omit
List of Parameters
The following parameters can be obtained or set by DATASET or DATAGET command:
Unit No. | Data No. | Parameter | Setting range/Output range | Others |
---|---|---|---|---|
0 | 0 | Measurement mode | 0: STANDARD | When multi-task mode |
1: HI-RESO | is OFF. | |||
2: HI-SPEED | ||||
3: HI-SENS | ||||
4: CUSTOM | ||||
Measurement mode | 1: STANDARD | When multi-task mode | ||
2: HI-RESO | is ON. | |||
3: HI-SENS | ||||
4: CUSTOM | ||||
12 | Start position of area 1 | 0 to 639 (pix) | ||
14 | End position of area 1 | 0 to 639 (pix) | ||
13 | Start line of area 1 | 0 to (No. of additional lines – 1) | ||
15 | End line of area 1 | 0 to (No. of additional lines – 1) | ||
24 | Start position of area 2 | 0 to 639 (pix) | ||
26 | End position of area 2 | 0 to 639 (pix) | ||
25 | Start line of area 2 | 0 to (No. of additional lines – 1) | ||
27 | End line of area 2 | 0 to (No. of additional lines – 1) | ||
18 | Exposure time | 2 to 200 (1 div: 0.1ms) | Parameters for | |
When multi-task mode is OFF. | CUSTOM mode | |||
5 to 200 (1 div: 0.1ms) | ||||
When multi-task mode is ON. | ||||
19 | Number of additional | 1 to 200 | ||
lines | When multi-task mode is OFF. | |||
8 to 200 | ||||
When multi-task mode is ON. | ||||
20 | Line skipping | 0: OFF | ||
1: ON | ||||
22 | 2-area mode | 0: OFF | ||
1: ON | ||||
23 | Compensation mode | 0: OFF | ||
1: Start position compensation | ||||
2: End position compensation | ||||
3: Start/End position | ||||
compensation | ||||
32 | Measurement cycle | 112 to 20000 (us) | ||
192 | Reference point teach for | 1: Execute teach | ||
compensation mode | ||||
193 | 2-area teach | 1: Execute teach | ||
1 | 0 | Head installation | 0: Diffuse |
1: Regular
|
Unit No.| Data No.| Parameter| Setting range/Output range| Others
---|---|---|---|---
2| 0| LD power mode| 0: Auto
1: Auto-scale
2: Fixed
|
2| Surface to be controlled for light amount| 0: Peak
1: First surface
2: Second surface
3: Third surface
|
6| LD power when fixed| 0 to 800 (1 div: 0.1%)|
13| Lower limit of LD power| 0 to 800 (1 div: 0.1%)|
14| Upper limit of LD power| 0 to 800 (1 div: 0.1%)|
32| Incident level| 0 to 4095|
36| LD power| 0 to 800 (1 div: 0.1%)|
37| Incident level
(First surface)
| 0 to 4095|
38| Incident level
(Second surface)
| 0 to 4095|
39| Incident level
(Third surface)
| 0 to 4095|
3| 0| Measurement object| When multi-task mode is OFF. 0: STANDARD
1: PCB
2: Mirror
3: Glass surface
4: Glass thickness
|
When multi-task mode is ON. 0: STANDARD
1: PCB
2: Mirror
3: Glass surface
|
2| GLASS/GLASS
THICKNESS mode
| 0: Mode 1
1: Mode 2
|
3| Image smoothing level| 0: No filter
1: Filter size 2
2: Filter size 4
3: Filter size 8
4: Filter size 16
| When the measurement object is changed, the settings are initialized
according to the selected object.
4| Background removing
level before addition
| 0 to 255 (tone)
6| Edge threshold| 0: 0%
1: 12.5%
2: 25%
3: 37.5%
4: 50%
5: 62.5%
6: 75%
7: 87.5%
Unit No. | Data No. | Parameter | Setting range/Output range | Others |
---|---|---|---|---|
4 | 0 | Mutual interference |
prevention mode
| 0: OFF
1: ON
|
1| Mutual interference
prevention timing
| 0: Timing A
1: Timing B
|
5| 0| Gain setting| 1 to 5|
40| 0| Measurement mode| 0: OFF
1: Average
2: Peak
3: Bottom
4: Thickness
5: Gap
6: K+mX; +nY
| TASK1 settings.
The settings in Unit Number 40 are valid only for multi-task mode.
3| Parameter X| 0: None
1: TASK 1
2: TASK 2
3: TASK 3
4: TASK 4
4| Parameter Y| 0: None
1: TASK 1
2: TASK 2
3: TASK 3
4: TASK 4
5| Parameter K| -999999999 to 999999999 (nm)
8| Parameter M| -100 to 100 (1div: 0.1)
9| Parameter N| -100 to 100 (1div: 0.1)
1| Surface for measurement (Area 1)| 0: First surface
1: Second surface
2: Third surface
3: Peak
10| Surface for measurement (Area 2)| 0: First surface
1: Second surface
2: Third surface
3: Peak
11| Measurement position 1 (for thickness measurement)| 0: None
1: Average
2: Peak
3: Bottom
12| Measurement position 2 (for thickness measurement)| 0: None
1: Average
2: Peak
3: Bottom
13| Measurement area| 0: Area 1
1: Area 2
14| Width of peak bottom| 0 to 255
32| Measurement value
(First surface)
| – (nm)
33| Measurement value
(Second surface)
| – (nm)
Unit No.| Data No.| Parameter| Setting range/Output range| Others
---|---|---|---|---
40| 34| Measurement value (Third surface)| – (nm)| TASK1 settings.
The settings in Unit Number 40 are valid only for multi-task mode.
41| 0| Scaling mode| 0: OFF
1: ON
1| Span value| -20000 to 20000 (1 div: 0.0001)
2| Offset value| -999999999 to 999999999 (nm)
42| 2| Smooth| 0: OFF
1: ON
43| 2| Average| 0: 1 time
1: 2 times
2: 4 times
3: 8 times
4: 16 times
5: 32 times
6: 64 times
7: 128 times
8: 256 times
9: 512 times
10: 1024 times
11: 2048 times
12: 4096 times
44| 2| Differential type| 0: OFF
1: ON
3| Differentiation cycles| 1 to 5000 (ms)
45| 2| Hold type| 0: Through
1: Peak
2: Bottom
3: Peak to peak 4: Average
5: Sampling
3| Trigger method| 0: External input
1: Self up
2: Self down
4| Trigger level| -999999999 to 999999999 (nm)
5| Trigger hysteresis| 0 to 999999999 (nm)
6| Trigger delay (ms)| 0 to 5000 (ms)
7| Sampling period (ms)| 1 to 5000 (ms)
8| Trigger delay mode| 0: OFF
1: ON
46| 5| Offset at zero reset| -999999999 to 999999999 (nm)
7| Zero reset mode| 0: REAL
1: HOLD
64| Status| 0: OFF
1: ON
- If GLASS/MODE 2 or GLASS THICKNESS/MODE 2 is selected, a process using multiple tasks will be performed, as in the multi-task mode.
The following processes are assigned to the respective tasks:
TASK 1 | Calculates Area 1 displacement value. |
---|---|
TASK 2 | Calculates Area 2 displacement value. |
TASK 3 | GLASS: Calculates the result of the NEAR side of TASK 1 and TASK 2. |
GLASS THICKNESS: Calculates the difference value between TASK1 and TASK2.
TASK 4| Unused
The measurement conditions can be set for each task in this mode.
- Configuration of Task
- The ZS-HLDC-N performs task processing.
- The processing units for each task are grouped into 20 units.
- To refer to the processing unit of TASK N, therefore, add 20×(N-1) to the above processing unit No.
Example: To change the averaging process of TASK2, refer to or set to a parameter with:
- Process unit No.=43+20×(2-1)=63 and
- Data No.=2
Unit No. | Data No. | Parameter | Setting range/Output range | Others |
---|---|---|---|---|
120 | 0 | Hysteresis width | 0 to 999999999 (nm) | Setting judgment process |
1 | Timer mode | 0: OFF |
1: OFF-Delay
2: ON-Delay
3: One shot
2| Delay time| 1 to 5000 (ms)
3| Judgment output TASK| 0: TASK 1
1: TASK 2
2: TASK 3
3: TASK 4
121| 0| Non-measurement
settings
| 0: Keep
1: Clamp
|
122| 2| Monitor focus mode| 0: OFF
1: ON
|
3| Monitor focus distance
value 1
| -999999999 to 999999999 (nm)|
4| Monitor focus distance
value 2
| -999999999 to 999999999 (nm)|
5| Monitor focus current
value 1
| 4 to 20 (mA)|
6| Monitor focus current
value 2
| 4 to 20 (mA)|
7| Monitor focus voltage
value 1
| -10 to 10 (V)|
8| Monitor focus voltage
value 2
| -10 to 10 (V)|
122| 21| Output mode TASK| When multi-task mode is OFF. 0: OFF
1: ON
|
---|---|---|---|---
When multi-task mode is ON. 0: OFF
1: TASK 1
2: TASK 2
3: TASK3
4: TASK4
|
23| Output at CLAMP| Voltage output 0: MAX
1: 10 V
2: 9 V
3: 8 V
4: 7 V
5: 6 V
6: 5 V
7: 4 V
8: 3 V
9: 2 V
10: 1 V
11: 0 V
12: -1 V
13: -2 V
14: -3 V
15: -4 V
16: -5 V
17: -6 V
18: -7 V
19: -8 V
20: -9 V
21: -10 V
22: MIN
|
Current output 0: MAX
1: 20 mA
2: 19 mA
3: 18 mA
4: 17 mA
5: 16 mA
6: 15 mA
7: 14 mA
8: 13 mA
9: 12 mA
10: 11 mA
11: 10 mA
12: 9 mA
13: 8 mA
14: 7 mA
15: 6 mA
16: 5 mA
17: 4 mA
|
123
Digital output
| 2| Monitor focus mode| 0: OFF
1: ON
|
---|---|---|---|---
3| Monitor focus distance
value 1
| -999999999 to 999999999 (nm)|
4| Monitor focus distance
value 2
| -999999999 to 999999999 (nm)|
5| Monitor focus current
value 1
| 0 to 65535|
6| Monitor focus current
value 2
| 0 to 65535|
7| Clear monitor focus| 1: Clear|
123| 8| Output at CLAMP| 0 to 65535|
10| Output TASK (When the
measurement value is output)
| 0: TASK 1
1: TASK 2
2: TASK 3
3: TASK 4
4: Consecutively
|
11| Output mode| 0: OFF
1: Measurement value
2: Judgment
|
12| Update cycle| 0 to 100|
124
Logging
| 2| Mode| 0: OFF
1: ON
|
3| Buffering period| 1 to 65535|
4| Buffer size per item of
data
| 1 to 1000|
14| TASK 1| 0: OFF
1: ON
| When multi-task mode is ON.
15| TASK 2| 0: OFF
1: ON
16| TASK 3| 0: OFF
1: ON
17| TASK 4| 0: OFF
1: ON
240
Parallel input
| 4| Input 0| 0: Low Active
1: High Active
|
5| Input 1|
6| Input 2|
7| Input 3|
8| External input mode| 0: Normal mode
1: Bank switching mode
|
9| Control TASK setting| 0: TASK1
1: TASK2
2: TASK3
3: TASK4
|
When multi-task mode is OFF
- When selecting a mode other than “GLASS/MODE 2” and “GLASS THICKNESS/ MODE 2”.
Unit No. | Data No. | Parameter | Setting range/Output range | Others |
---|---|---|---|---|
48 | 2 | Lower limit of |
threshold
| -999999999 to 999999999 (nm)|
3| Upper limit of
threshold
| -999999999 to 999999999 (nm)|
4| Hysteresis width| 0 to 999999999 (nm)|
5| Timer mode| 0:OFF
1:OFF DELAY
2:ON DELAY
3:ONE SHOT
|
6| Delay time| 1 to 5000 (ms)|
- When selecting “GLASS/MODE 2” or “GLASS THICKNESS/MODE 2” mode.
Unit No. | Data No. | Parameter | Setting range/Output range | Others |
---|---|---|---|---|
88 | 2 | Lower limit of |
threshold
| -999999999 to 999999999 (nm)|
3| Upper limit of
threshold
| -999999999 to 999999999 (nm)|
4| Hysteresis width| 0 to 999999999 (nm)|
5| Timer mode| 0:OFF
1:OFF DELAY
2:ON DELAY
3:ONE SHOT
|
6| Delay time| 1 to 5000 (ms)|
When multi-task mode is ON
- Can be set for each TASK.
Unit No.| Data No.| Parameter| Setting range/Output range| Others|
---|---|---|---|---|---
48| 2| Lower limit of| -999999999 to 999999999 (nm)| TASK1 settings.|
| | threshold| | For TASK2 to|
| TASK4, the unit|
3| Upper limit of| -999999999 to 999999999 (nm)
| | threshold| | numbers are as|
| follows:|
4| Hysteresis width| 0 to 999999999 (nm)
| 5| Timer mode| 0:OFF
1:OFF DELAY
| TASK2: 68|
| | | 2:ON DELAY
3:ONE SHOT
| TASK3: 88
TASK4: 108
|
| 6| Delay time| 1 to 5000 (ms)| |
FLOWDATA Reference
What is FLOWDATA?
- The ZS-HL-N series implements high speed sampling measurement up to 110us.
- Handling these measurement data with an external device requires reading in a large amount of data.
- The ZS-HL-N series are provided with a mechanism which enables to handle and acquire measurement data by a given bundle.
- This bundle of data is called a FLOWDATA.
How to acquire FLOWDATA
FLOWDATA is batch output if the controller has accepted the command for acquiring a FLOWDATA when data is accumulated for the specified buffer size (max. 1000 data). A device receiving data (such as PC) needs to issue the command before the ZS controller accumulates measurement data for the buffer size.
If the controller has not received the command when measurement data for the buffer size is accumulated in the controller, the past data is overwritten: In this case, it raises an error flag for buffer overflow. A device receiving data (such as PC) needs to check this flag to see if the commands have been issued in time.
Format
After outputting the command for acquiring FLOWDATA, the binary data is output in the following format:
- Header division (4bytes): Data division (4bytes)
Configuration of FLOWDATA
Binary data is used for response data of FLOWDATA to give the highest priority to the speed. Therefore, general purpose communication tools such as HyperTerminal may not be used to receive the data.
Buffer size and buffer intervals
The buffer size of measurement data to be accumulated in the ZS controller and its buffer intervals can be changed. Change the following parameters:
- DATAGET and DATASET commands are used to change and refer to the parameters.
Unit No. | Data No. | Parameter | Description |
---|---|---|---|
124 | 2 | FLOWDATA accumulation mode | 0: OFF |
1: ON
3| Buffer intervals| 1 to 65535 (pcs)
4| Buffer size| 1 to 1000 (pcs)
Logging data
Data to be accumulated in the ZS controller can be selected.
- When multi-task mode is OFF
- When GLASS/MODE 2 or GLASS THICKNESSS/MODE 2 is selected for the measurement object
Unit No. | Data No. | Value | Description |
---|---|---|---|
124 | 5 | 0 | No accumulation |
1 | Accumulation of result of area 1 | ||
2 | Accumulation of result of area 2 | ||
3 | Accumulation of result of glass surface or glass thickness |
- When a mode other than the above is selected for the measurement object.
Unit No. | Data No. | Value | Description |
---|---|---|---|
124 | 5 | 0 | No accumulation |
1 | Accumulation |
- When multi-task mode is ON
Unit No. | Data No. | Value | Description |
---|---|---|---|
124 | 14 | 0 | Does not accumulate the result of TASK 1 |
1 | Accumulate the result of TASK 1 | ||
15 | 0 | Does not accumulate the result of TASK 2 | |
1 | Accumulate the result of TASK 2 | ||
16 | 0 | Does not accumulate the result of TASK 3 | |
1 | Accumulate the result of TASK 3 | ||
17 | 0 | Does not accumulate the result of TASK 4 | |
1 | Accumulate the result of TASK 4 |
Configuration of FLOWDATA Response
1 packet of FLAWDATA|
---|---
Header division| Data division
1st byte| 2nd byte| 3rd byte| 4th byte| –
A| B| C| D| E| F| G| H| I| J| K| L| Data| Meaning of data
8| 1| 1| 2| 4| 5| 1| 2| 1| 1| 1| 5| 32| Number of bits
- =Total
- 64 bits
Details of header division
Data | Name | Description |
---|---|---|
A | Unused | Reserved bit |
B | FLOWDATA overflow bit | Normally set to 0.Set to 1 when there is an overflow |
in FLOWDATA accumulation.
C| Decimal information| Normally set to 0.0: nm order, 1: mm order
D| TASK No.| TASK1 to TASK4 (1)
E| Unused| Always 0
F| Unit states (Input)| Indicates ON/OFF states of various input lines. (2)
G| FLOWDATA stop bit|
- All data are set to 1 if FLOWDATA does not flow over subsequently. (Always set to 1 for one-shot requests)
- All data are set to 0 if FLOWDATA continues to flow over. (Until FLOWDATA is stopped after requested (in succession)
H| TASK judgment result bit| Indicates the TASK judgment result of data
source. (3)
I| Disabled| Reserved bit
J
K
L| Unit states (Output)| Indicates output states (states of measurement
results). (4)
Data| Measurement data| Signed 32 bit data
When the decimal info division is 0, the unit of the data is nm. When the decimal info division is 1, the unit of the data is mm
- TASK No.=bit data+1
Example: bit data=10B=2 (dec) indicates TASK3 data.
The input lines are, from the lower bit, assigned to:
In case of ZS
- Input terminal 4 (Unused. Always set to 0.)
- Input terminal 3
- Input terminal 2
- Input terminal 1
- Input terminal 0 (5 inputs in total.)
Data to be received and their states are as follows:
- 00b=Not executed
- 01b=LOW
- 10b=PASS
- 11b=HIGH
The output states are, from the lower bit, assigned to:
In case of ZS
- Output terminal 4 (Busy output)
- Output terminal 3 (Enable output)
- Output terminal 2 (Low output)
- Output terminal 1 (Pass output)
- Output terminal 0 (High output)
(5 outputs in total). States in parenthesis indicate the standard states.
[FLOWDATA setting example]
- DATASET 124 2 1: FLOWDATA accumulation mode ON
- DATASET 124 3 1: 1 buffer interval
- DATASET 124 4 1: 1 buffer size
- DATASAVE: Data save
FLOWDATA
Example of Usage
To give an example, provided below is a procedure to communicate by non- procedural commands using Windows standard tool HyperTerminal.
Start up HyperTerminal
HyperTerminal is located under [Program]-[Accessory]-[Communication].
- Enter an appropriate project name.
- Select the COM port connected to the ZS in the Connection Method section.
- Set the communication conditions.
- HyperTerminal is started up.
To make the interaction with commands easier, set echo and other functions
- Open [Property].
- Select the setting tag, and then ASCII settings.
- Check the following items, and press OK to complete the setting.
- Change ZS into “RUN” mode.
- Perform non-procedural communication.
- Input a command, and then press the return key.
- A returned value responding to the command is returned from the controller.
Revision History
A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual.
Revision code | Date | Revised contents |
---|---|---|
01 | 2022, Nov. | Original production |
OMRON Corporation
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- Kyoto, JAPAN
- Contact: www.ia.omron.com
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- Tel: (86) 21-5037-2222
- Fax: (86) 21-5037-2200
©OMRON Corporation 2022 All Rights Reserved.
In the interest of product improvement, specifications are subject to change
without notice.
Cat. No. Z472-E1-01