KEMLAN HALO 800 Fireplace Instruction Manual

Specialists in fireplace design and manufacture

HALO 800

INSTALLATION & OPERATING INSTRUCTIONS

IMPORTANT:

INSTALLER, PLEASE LEAVE THESE INSTRUCTIONS WITH THE UNIT ON COMPLETION.

10 YEAR FIREBOX WARRANTY
The firebox is covered by a 10 year warranty.
Other parts are covered by a one year limited warranty.

Head Office – 13 French Avenue, Brendale, Queensland 4500
Telephone – PH: (07) 3490 5500
Facsimile – FAX: (07) 3490 5520
Website: –www.jetmaster.com.au
Business hours: – Monday to Thursday 7:30am-4:00pm. Friday 7:30am-2:00pm
Email: –sales@jetmaster.com.au

DIMENSIONS

HALO 800 WITH FAN

DESC.

| MODEL| A| B| D| E| F| G| I| L| M
---|---|---|---|---|---|---|---|---|---|---
HALO 800| WALL INSERT| 493| 551| 685| 845| 220| 670| 422| 603|

302

FLAT TRIM 3 SIDED 100mm

BACKING TRIM 3 SIDED 100mm

HEARTH MEASUREMENT AND

COMBUSTIBLE MANTLE CLEARANCE

1. MANTLE SHELF
   790mm – Masonry / Hebel
   1000mm – Zero clearance

2. Underneath unit and hearth thickness must be a minimum 18mm non combustible material fc sheet or similar

A.

| UNIT HEIGHT ABOVE FLOOR (mm)| 18| 50| 100| 200| 300| 400
---|---|---|---|---|---|---|---
B.| HEARTH DIMENSION FORWARD OF UNIT (mm)| 500| 500| 490| 460| 400|

300

DIMENSIONS FOR PYROTECH

BOARD ZERO CLEARANCE BOX
AND CLEARANCES

| A| B| C| D| E| F| G| H| J| K| L
---|---|---|---|---|---|---|---|---|---|---|---
HALO 800| 720| 944| 532| 472| 472| 894| 25| 695| 268.5| 263.5|

350

HALO 800 ZERO CLEARANCE BOX

ASSEMBLY INSTRUCTION

1. Side panel
2. Rear panel
3. Screws to hold in place

1. Align the edge of the rear panel to the face of the side panel. Use the supplied screws and fix panels into place.

2. Repeat the process for the other side panel.

1. Screws to hold in place
2. Top panel

3. Attach the top panel as shown. Use the supplied screws. Make sure all edges are flushed and aligned.

1. Blanking panel
2. Halo 800 appliance

4. Position the zero clearance assembly over the appliance. Make sure the appliance is centrally located. Slide the blanking panel in the gap between the underside of the top panel and top of the appliance until it is flush to the front of the box. This panel does not need to be fixed by screws. This will complete the assembly process.

HALO 800 ZERO CLEARANCE

BOX ENCLOSURE

1. Timber

2. 20000 mm2
   Air vents

3. Steel frame must be used below the minimum combustible timber height of 990mm.

4. 50mm
   Air gap

5. 20000 mm2
   Air vents

6. 20mm
   Non combustible material

7. 1000mm to Combustible shelf From hot air outlet

8. Wall cladding with Inlet air vent 240 x 90
   (both sides)

9. 500mm
   Hearth (* See hearth table)

1. Inlet air vent 240 x 90
   (both sides)

2. Combustible material

HALO 800 INSTRUCTION

FOR TIMBER CAVITY / ZERO CLEARANCE

1. Stainless steel double Cone cowl
2. Short tube from the cowl fits into flue pipe. All flues should be trimmed level
3. Pop rivet or screw Brackets to the outside of the outer casing

DETAIL A

1. PLAIN
2. CRIMPED

All 8”-10” assembled flues must have the Crimps Pointing upwards

DETAIL C

1. CRIMPED
2. PLAIN

All 6” assembled flues must have the crimps pointing downwards

DETAIL D

1. CEILING

2. Roof flashing Supplied by Contractor

3. 25mm min. clearance between 10” flue and ceiling

4. Inlet air vents into chase 240x90mm both sides

5. 500mm
   HEARTH

6. Wall lining must be 9mm fibre cement sheeting

7. 6” FLUE

8. 10” FLUE

9. 8” FLUE

10. Inlet air vents into chase 240x90mm both sides

11. All casing flue pipes Must be connected Via pop rivets supplied By installer

NOTE: IF 2 X 240x90mm VENTS CANNOT BE USED, CEILING MUST REMAIN OPEN TO ROOF SPACE MIN.333,800mm2 AIR FLOW

HALO 800 MASONRY / HEBEL

CONSTRUCTION

1. plain
2. crimped

All 8”-10” assembled flues must have the crimps pointing upwards

DETAIL A

1. crimped
2. plain

All 6” assembled flues must have the crimps pointing downwards

DETAIL B

1. Triple skin flue system
   (10”, 8” and 6”)

2. Flue system to be installed to suit AS/NZS 2918.2001

3. 25mm min. clearance between 10” flue and framing

4. Combustible ceiling

5. Outlet air vents from chase 20000mm2 min. level with Underside of register plate

6. 1680mm of HEBEL.

7. Rear of unit to Hebel Block – 30mm min.

8. 18mm non combustible materials

9. Inlet air vents into chase

10. Hebel Block – min. thickness – 75mm

11. Register plate with vented upstands Minimum 600mm below ceiling.
    1 row of Hebel or brick to be used above register plate before timber frame work is used
    (Minimum 75mm thickness)

12. 9mm Fibre
    Fibre cement sheet

1. Flue system to be installed to suit AS/NZS 2918.2001

2. 25mm min. clearance between 10” flue and ceiling/framing

3. Triple skin flue system
   (10”, 8” and 6”)

4. 9mm Fibre cement sheet

5. Extra row of Hebel above register plate

6. Register plate with vented 8” and 10” upstands 600mm min. below ceiling

7. Outlet air vent 240 x 90 Located on the front or side of Hebel chase

8. NOTE:
   1. Minimum 30mm air gap between unit and masonry for air circulation
   2. Top and bottom vents are required for convection of cavity air
   3. 25mm clearance between masonry and timber frame work
   4. Minimum 75mm of masonry material hebel or similar

9. 75mm HEBEL

10. Inlet air vent 240 x 90

11. 75mm Hebel

12. Combustible materials

13. 20000 mm sq. Air vent

14. 30mm clearance to appliance

15. Combustible timber material can be placed against hebel material

16. 1680mm above floor

17. Min.30mm air gap From side of hebel to unit

18. 75mm HEBEL

19. 6” Flue

20. 615mm min. Below ceiling

HALO 800 BAFFLE PLATE / AIR TUBE

INSTALLATION INSTRUCTION

1. Install the first air tube by pushing it up, over and into the air tube holders. Make sure the air tube end with no cap is installed towards the back.

2. All air tube holes must point to sides and bottom of the appliance. Push the air tube as far back as possible.

3. Place baffle plate (1) on top of the air tube, 212mm left to right, 200mm front to back, push baffle plates as far back as possible

4. Position baffle plate (2) on top of baffle plate (1).

5. Install air tube and baffle plate (3) as per figure (3), this time install the baffle plates opposite side to the first one.

6. The final step is to install the baffle plate (2) that has been placed on top of baffle plate (1). Lower baffle plate (2) into the gap and push towards the back. The assembly is now complete.

INSTALLATION INSTRUCTIONS

MINIMUM HEIGHT OF FLUE SYSTEM EXIT INSTALLATION TO COMPLY WITH AS/NZS

2918

1. ANY NEARBY STRUCTURE 6000
2. 3000 OR LESS
3. MORE THAN 3000
4. 1000 MIN IF CLEAR WITHIN 3000 OF TOP OF FLUE
5. INCREASE AS NECESSARY UNTIL NOTHING WITHIN 3000 OF FLUE TOP

1. 3000 OR LESS
2. INCREASE FROM 1000 MIN UNTIL CLEAR WITHIN 3000 OF TOP OF FLUE

KEMLAN INDUSTRIES

Operating Instructions

Congratulations on the purchase of your Australian made Kemlan slow combustion wood fireplace.

We hope this serves you well, not just as a stunning feature; but as a functional tool for heating your home and keeping you and your family warm however cold the winters may get, because this is what Kemlan specialises in and has perfected, making fires in Brisbane QLD since 1969, ‘Australian made for Australian conditions’.

Welcome to the Kemlan family.

I would like to share with you the correct way to operate your Kemlan wood fire giving best results for both heating and useability.

Let’s get started:

The First Burns –

Unfortunately, we have no control over how the fire is loaded nor do we have any control over what quality of fuel / timber is used, therefore we can only give recommendations, and this will be the difference in heat output and length of burn.

Hard wood should always be used as the main fuel source in all Kemlan wood heaters at a moisture level of between 12% – 20% (always have a moisture meter).

If the timber is too dry it will burn faster, if the timber is too wet it will struggle to burn at all and give very little heat.

The first few burns in a wood fire are commonly referred to as ‘curing burns’, this is when you are getting heat into the appliances steel and paint for the first time.

What we are trying to achieve here is 3-fold:

The first goal it to get heat into the white ceramic baffles and the steel flue system, getting these 2 things hot will create the ‘draw’ of the fireplace this is the process in which the smoke is drawn out of the fireplace chamber through the flue system.

The second goal is to lay a bed of ash in the base of the fire, ash in the bottom of the fire is essential to the performance of the fireplace, the optimal thickness of ash is 2-3 Inches (25mm – 75mm).

Having this bed of ash will assist the fuel to light easier creating an air layer under the timber, it will also assist in a longer hotter burn as the ash holds a large amount of the heat while the timber above is burning. So DO NOT clean your ash out until you have to, you should never see the firebricks in the base of your fire.

The third goal of the initial burns is to cure the paint on the fireplace casing, Kemlan fires are painted with a high temperature paint. When first applied at our factory, the paint is very soft, we place all finished fireplaces under heat lamps to start the ‘curing’ process but because of the time it takes and the temperature the casing needs to stay at to complete this process we need YOU to finish this cure in your home by lighting your new fire! So, let’s do it!…..

Building your fire –

Whether you have purchased a small, medium or large chamber fireplace the set- up is the same.

Kemlan introduce more primary air into the chamber of the fireplace than most other brands on the market, this makes it very easy to light the fire from a cold start, it also makes it easy for you the user of the fireplace to load the paper or firelighters, kindling (small pieces of soft wood) and hard wood into the chamber straight away.

Your goal should be to fill the fireplace chamber front to back, sided to side to make sure heat is evenly distributed throughout the entire firebox.

We don’t want to have to keep tending to the fireplace slowly adding pieces of timber and constantly opening the door, one full load of timber is far better.

Scan the QR code below to access the ‘How to stack and light your Kemlan wood fire’ video.

Please take some time to watch to see if your process is the same.

Now your Kemlan fire is up and running make sure to keep the primary air slide fully open, this will ensure maximum oxygen is getting to the fuel and this will create quicker heat into the fireplace box, baffle, flue and of course your home.

The air slide can move from extreme left (fully open) to extreme right (fully closed).

Think of this slide like an accelerator and brake on a car. Fully open would be putting your foot down on your car’s accelerator, fully closed is like putting the breaks on in the car.

When we want energy into the room (KW) we want the slide open, as the room gets to the desired temperature the air slide can be moved towards the right- hand side reducing the air to the chamber slowing the energy output and fuel consumption.

The air slide should only be moved half to ¾ of the way across while you can still tend to the fire, closing it completely or starving the fire should only be done when you cannot tend to the fire for long periods of time (e.g. going to bed) when your only goal is for length of burn.

Remember no matter whether it is a curing burn or an everyday use, heat is key, never light a small fire! A small fire in a large, chambered firebox will not produce any heat in the components of the fireplace or in your room. Choose the fire that best suits your living and heating requirements.

Reloading your Kemlan fire –

When it is time to add timber to your fireplace firstly make sure the underside of your white baffles is actually white, if they are still black this will mean the hardwood has not fully caught alight. If this is the case wait, you will notice as the fire heats up and your seasoned hardwood is fully lit the baffle plates will return to there original white condition, this means the fire drawing correctly through the flue system and burning cleanly with the secondary air in full swing.

You can now open the air slide fully, crack the door slightly allowing the air pressure to equal then carefully fully open the door.

Have the timber you are going to load in the chamber ready to immediately reload, be prepared, don’t open the door and then go looking for the optimal pieces of timber, the longer you wait the colder the chamber will get and the higher the chance of smoke coming back into the room.

Overnight burns –

All medium and large size Kemlan fireplaces have what is called an ‘overnight burn’ but what does this mean??

Like we have touched on above, the air slide should only be shut down fully when you want extended length of burn, as soon as you starve the firebox of air the fire will burn dirtier and heat output will be greatly reduced, in some instances the glass will blacken due to the lack of air movement inside the chamber. The black creosote will burn off the glass when the fires air control is back up to high with a new load of timber.

Generally, a Kemlan medium to large chamber will burn between 8 – 12 hours depending on the quality of fuel/timber and how full you stack the chamber. For maximum burn time you would fill the chamber up to 50mm below the secondary air tubes underneath the white baffle plate. The larger the pieces of timber the better!

After the 8-12 hours you should still have glowing embers in the base of the fire, a small amount of kindling and medium size pieces of hardwood can then be re-loaded making sure the air control has been moved back to ‘full left’ introducing maximum primary air again.

If you follow these simple steps, you will find your Kemlan fireplace is one of the best investments you have made to your home.

From everyone in Kemlan we thank you for your business and wish you a lifetime of warmth and enjoyment.

IMPORTANT:

UNDER NO CIRCUMSTANCES SHOULD ANY SOLVENTS SUCH AS METHYLATED SPIRITS, PETROL, MINERAL TURPENTINE ETC OR DETERGENTS, BE ALLOWED TO COME IN CONTACT WITH THE PAINTED SURFACE OF THE HEATER AS DAMAGE TO THE FINISH WILL RESULT. IF AN ACCIDENT DOES OCCUR, SPRAY CAN PAINT IS AVAILABLE FROM YOUR NEAREST KEMLAN DEALER.

Certificate of Compliance
for
SOLID FUEL HEATERS

This is to certify that the appliance slated on this certificate has been tested for Heal Output, Thermal Efficiency and Particulate Emissions in accordance with the Australian/ New Zealand Standard(s) detailed below

Manufacturer                            Kemlan Industries Pty Ltd
Make                                          Kemlan
Model                                        Halo 800
Type                                          Insert/Inbuilt/Free-Standing
Category                                    Slow Combustion Wood Heater
Fuel Type                                  Hardwood
Test Report No’s:                      ASFT22041-1
ASFT22043-1 ASFT22047-1
Maximum Avg Heat Output      10.7kW
Overall Avg Efficiency              67%
Particulate Emissions Factor    1.1g/kg
National Standards                AS/NZS 4012 (2014)
AS/NZS 4013 (2014)
AS/NZS 2918 (2018)

ASFT hereby grants to:
Kemlan Industries Pty Ltd
of
13 French Avenue, Brendale, Queensland, Australia 4500

Certificate No.: ASFT22C059        Certified Date: 21 October 2022
Issue Date:      21 October 2022    Expiry Date:    08 August 2024

Managing Director of ASFT

ASFT performs compliance testing of Solid Fuel Appliances to the relevant Australian/New Zealand standards. This certification is subject to the conditions set forth in the characteristics above and is not to be construed as any recommendation, assurance or guarantee by ASFT of the product acceptance by Authorities having jurisdiction.

Australian Solid Fuel Testing, 3 Garden Street, Morwell, Victoria, Australia 3840
ABN 46 610 154 768

WARRANTY

1. Kemlan wood heaters carry a warranty on the 6mm firebox for a period of ten (10) years.

2. This warranty also covers other components of the heater for a period of one (1) year. These components include the baffle plate, handle assembly, secondary air tubes and fan.

3. Kemlan’s warranty covers the wood heaters against defects in materials and manufacture.

4. THIS WARRANTY DOES NOT COVER ­-

4.1 Failure to comply with manufacturer’s operation instructions.

4.2 Normal wear and tear or damage caused by incorrect installation.

4.3 Any form of rust and/or corrosion to the painted finish of the heater.

4.4 Damage to the glass in the door, if the damage is caused by impact or misuse.

4.5 The cost of collection and delivery of the wood heater and/or parts.

4.6 Damage caused by water ingress.

4.7 Cost of removal of defective heater or re-installation of replacement heater.

4.8 Failure to use fireplace components supplied by Kemlan Industries Pty Ltd.

4.9 Cost of inspection for damaged heater.

5. CLAIMS ­-

5.1 (I) Kemlan will provide a full replacement of the heater in the first five years after installation.
(ii) Replacement in the subsequent five years (i.e. sixth to tenth year after installation will be on the following basis. Owner will pay fifty percent of the current retail price, if the claim is made in the sixth year ­ tenth year after purchase.

5.2 Replacement of heater subject to all conditions in section four of warranty.

5.3 Should any defects occur, contact the Kemlan distributor from whom you purchased the heater.

5.4 Under this warranty the defective parts will be repaired or replaced, free of charge.

6. The fireplace installation must comply with the relevant local statutes, ordinances, regulations and by-laws.

7. THIS WARRANTY IS VOID IF:

7.1 The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plated or tubes, rust coloured cast iron, bubbling, cracking and discolouration of steel or enamel finishes.

PLEASE COMPLETE AND RETAIN THIS SECTION FOR YOUR RECORDS
Purchased from: ……………………………………………………….
Address: ……………………………………………………………………
Date of Purchase: ……………………………………………………..

NOTES

24/02/2023                                       ver.2

References

• Jetmaster Fireplaces Australia
• kemlan.com/

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