KEMLAN NZ-CELESTIAL-900 Softwood with Fan Instruction Manual
- June 4, 2024
- KEMLAN
Table of Contents
- DIMENSIONS
- HEARTH MEASUREMENT
- HEARTH REQUIREMENTS FOR INSTALLATION ONTO A RAISED HEARTH
- BAFFLE PLATE INSTALLATION
- CELESTIAL 900 MASONRY BLOCK CONSTRUCTION
- ACTIVE FLUE INSTALLATION
- CELESTIAL 900 MASONRY BLOCK CONSTRUCTION
- CELESTIAL 900 MASONRY OPENING CUT SIZE
- PYROTEK ZERO CLEARANCE INSTALLATION
- DIMENSIONS FOR WHITE BOARD ZERO CLEARANCE BOX
- CELESTIAL 900 FASCIA INSTALLATION INFORMATION
- CELESTIAL 900 WITH FAN DOOR ADJUSTMENT INFORMATION
- CELESTIAL 900 WITH FAN REMOVAL / INSTALLATION
- CELESTIAL 900 SOFTWOOD BOOST OPERATION
- KEMlAN INDUSTRIES
- INSTALLATION INSTRUCTIONS
- WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Specialists in fireplace design and manufacture
CELESTIAL 900 SOFTWOOD WITH FAN
INSTALLATION & OPERATING INSTRUCTIONS
ver.5
IMPORTANT:
INSTALLER, PLEASE LEAVE THESE INSTRUCTIONS WITH THE UNIT ON COMPLETION.
10 YEAR FIREBOX WARRANTY
The firebox is covered by a 10 year warranty. Other parts are covered by a
one year limited warranty.
Head Office - 13 French Avenue, Brendale, Queensland 4500
Telephone - PH: (07) 3490 5500
Facsimile FAX: (07) 3490 5520
Website: – www.jetmaster.com.au
Business hours : – Monday to Thursday 7:30am-4:00pm. Friday 7:30am-2:00pm
Email: – sales@jetmaster.com.au
DIMENSIONS
CELESTIAL 900 WITH FAN AND HEAT DUCTING BOX FOR MASONRY / HEBEL
DESC. | MODEL | A | B | C | D | E | F | G | H | I | 1 | K | L | M |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
CELESTIAL 900 | WALL INSERT | 468 | 495 | 1054 | 252 | 610 | 202 | 528 | 1180 | 662 | ||||
776 | 268 |
HEARTH MEASUREMENT
A. | UNIT HEIGHT ABOVE FLOOR | 200 |
---|---|---|
B. | HEARTH DIMENSION FORWARD OF UNIT | 530 |
HEARTH REQUIREMENTS FOR INSTALLATION ONTO A RAISED HEARTH
X. | MIN. DEPTH MEASUREMENT (mm) | 300 |
---|---|---|
Y. | MIN. HEIGHT INCREASE (mm) | 200* |
- NOTE: IF Y IS LESS THAN 200mm THEN REFER TO HEARTH MEASUREMENT ON PREVIOUS PAGE
BAFFLE PLATE INSTALLATION
|
---|---
1. REMOVE MIDDLE AIR TUBE BY PUSHING UP AND REMOVING FROM FRONT AND REAR
BRACKETS.| 2. PLACE ALL 4 BAFFLE PLATES ABOVE AIR TUBES BOTH SIDES CLOSEST TO
THE FIRE BOX WALL AS SHOWN ( 2 LEFT AND 2 RIGHT)
|
3. PLACE BAFFLE PLATES AS FAR BACK AS POSSIBLE, 212 MM FROM FRONT TO BACK.|
4. BAFFLE PLATE SIDE OF 222 MM SHOULD EXTEND FROM SIDE TO SIDE,
|
5. RE- PLACE MIDDLE AIR TUBE BACK INTO POSITION ( NB. MAKE SURE OPEN END OF
AIR TUBE IS PLACED INTO REAR OPENING. CLOSED END TOWARDS DOOR. FAILURE TO
INSTALL AIR TUBES CORRECTLY WILL VOID WARRANTY.)| 6. SLIDE THE BAFFLE PLATES
ATOP THE OTHER 2 BAFFLE PLATES INTO THE MIDDLE POSITION AS SHOWN. LEAVE GAP OF
1-2 MM IN BETWEEN PLATES. THE GAPS SHOULD BE ROUGHLY IN THE MIDDLE OF THE AIR
TUBES. UNIT IS NOW READY FOR USE.
CELESTIAL 900 MASONRY BLOCK CONSTRUCTION
ACTIVE FLUE INSTALLATION
NOTE:
The active flue must either be screwed on or riveted to the spigot by the
installer in order to stop movement or disassembly.
CELESTIAL 900 MASONRY BLOCK CONSTRUCTION
CELESTIAL 900 MASONRY OPENING CUT SIZE
NOTE:
THE APPLIANCE WILL NEED 505mm DEEP OPENING TO THE BACK OF CHASE
PYROTEK ZERO CLEARANCE INSTALLATION
DIMENSIONS FOR WHITE BOARD ZERO CLEARANCE BOX
| A| B| C| D| E| F| G| H| I| 1| K| L
---|---|---|---|---|---|---|---|---|---|---|---|---
CELESTIAL 900 WITH FAN| 933| 1254| 523| 626| 626| 1073| 215| 623| 95| 295|
228| 304
CELESTIAL 900 FASCIA INSTALLATION INFORMATION
|
---|---
1. OPEN THE DOOR TO ABOUT 70 DEGREES TO THE FRONT OF THE FIREBOX. LIFT THE
DOOR UPWARDS UNTIL THE DOOR CLEARS THE HINGES AND MOVE IT OUT OF THE WAY.| 2.
THREAD ONE SCREW AND ONE WASHER (SUPPLIED) TO EVERY NUT SERT SHOWN. MAKE SURE
THE WASHER IS AS CLOSE TO THE SCREW HEAD AS POSSIBLE. LEAVE ENOUGH GAP FOR THE
FASCIA TO SLIDE BETWEEN THE BOX AND THE WASHER.
|
3. BEND THE SILICONE TABS INTO POSITION. THIS TAB SHOULD BE PARALLEL TO THE
FRONT OF THE FASCIA WHEN IN THE CORRECT POSITION.| 4. SLIDE FASCIA INTO THE
REQUIRED POSITION THEN HAND TIGHTEN THE SCREWS AS REQUIRED OR USE AN
APPROPRIATE ALLEN KEY OR PLIERS. USE A TOUCH UP PAINT ON THE SCREW HEADS AS
REQUIRED.
|
5. RE INSTALL THE DOOR BACK ON. USE THE REVERSE METHOD TO REMOVAL ON POINT
1.| 6. DOUBLE CHECK TO MAKE SURE THE DOOR CLOSES PROPERLY AND DOES NOT TOUCH
THE FASCIA. THE INSTALLATION SHOULD BE COMPLETE.
CELESTIAL 900 WITH FAN DOOR ADJUSTMENT INFORMATION
|
---|---
1. OPEN THE DOOR AS FAR AS REQUIRED, AND THE ADJUSTMENT ANGLE IS ACCESSIBLE.|
2. MARK THE POSITION OF THE ADJUSTMENT ANGLE ON THE FIREBOX. IT IS CRITICAL
TO PUT THE ADJUSTMENT ANGLE AT THE SAME SPOT. SO THAT THE DOOR WILL LOCK
PROPERLY.
|
3. LOOSEN THE 2 BOLTS AS REQUIRED. DO NOT UNSCREW THE BOLTS ALL THE WAY OUT.|
4. PUSH THE PACKER FROM THE BOTTOM EDGE OF THE ADJUSTMENT ANGLE UNTIL FULLY
REMOVED. ONLY TAKE OUT WHAT IS NECESSARY. RE-POSITION THE ADJUSTMENT ANGLE AT
THE MARKERS AND TIGHTEN.
NOTE: UP TO 4 PACKERS CAN BE REMOVED IF NECESSARY.
|
5. CLOSE THE DOOR AND CHECK IF THE LATCH LOCKS PROPERLY, THE ADJUSTMENT IS
COMPLETE IF NO ADJUSTMENT IS NEEDED.|
CELESTIAL 900 WITH FAN REMOVAL / INSTALLATION
|
---|---
1. REMOVE 2 SCREWS HOLDING THE FAN CASSETTE IN PLACE| 2. UNPLUG THE FAN
CONNECTOR FROM THE FASCIA CONNECTOR, UNSCREW THE EARTH WIRE FROM THE APPLIANCE
. REMOVE THE FASCIA
|
3. PULL THE FAN CASSETTE AWAY FROM THE APPLIANCE, ABOUT HALFWAY OUT, THEN
GENTLY PULL THE FAN WIRE LOOMS BACK INTO THE FAN CASSETTE.| 4. CONTINUE
PULLING THE FAN CASSETTE OUT AND TILT UP THE FRONT EDGE OF THE FAN CASSETTE AT
THE LAST MOMENT TO RELEASE IT FROM THE APPLIANCE CAVITY
|
5. PULL FAN CASSETTE AWAY FROM THE APPLIANCE. TAKE NOTE OF THE FAN POSITION
WHILST STILL IN THE CASSETTE. THIS WILL BE IMPORTANT DURING REINSTALLATION.|
6. USE A FLAT SURFACE AND LAY THE FAN CASSETTE UPSIDE DOWN. REMOVE THE 2
SCREWS HOLDING THE FAN ASSEMBLY. THE FAN SHOULD NOW BE FREE. REPLACE THE FAN
AS REQUIRED IN THE ORIGINAL POSITION INSTALLATION IS JUST THE REVERSAL OF THE
STEPS OUTLINED
CELESTIAL 900 SOFTWOOD BOOST OPERATION
NOTE:
The boost flap need to be left open for the first 20 minutes of operation, in
order to light the fire better. After this time, normal appliance operation
will commence and the boost flap will need to be shut for the duration of use.
KEMlAN INDUSTRIES
Operating Instructions
Congratulations on the purchase of your Australian made Kemlan slow combustion
wood fireplace.
We hope this serves you well, not just as a stunning feature; but as a
functional tool for heating your home and keeping you and your family warm
however cold the winters may get, because this is hat Kemlan specialises in
and has perfected, making fires in Brisbane QLD since 1969, ‘Australian
made for Australian conditions.
Welcome to the Kemlan family.
I would like to share with you the correct way to operate your Kemlan wood
fire giving best results for both heating and useability.
Let’s get started:
The First Burns –
Unfortunately, we have no control over how the fire is loaded nor do we
have any control over what quality of fuel/timber is used, therefore we can
only give recommendations, and this will be the difference in heat output and
length of burn.
Hard wood should always be used as the main fuel source in all Kemlan wood heaters at a moisture level of between 12% – 20% (always have a moisture meter).
If the timber is too dry it will burn faster, if the timber is too wet it will
struggle to burn at all and give very little heat.
The first few burns in a wood fire are commonly referred to as ‘curing burns’,
this is when you are getting heat into the appliances steel and paint for the
first time.
What we are trying to achieve here is 3-fold:
The first goal it to get heat into the white ceramic baffles and the steel
flue system, getting these 2 things hot will create the ‘draw’ of the
fireplace this is the process in which the smoke is drawn out of the fireplace
chamber through the flue system.
The second goal is to lay a bed of ash in the base of the fire, ash in the
bottom of the fire is essential to the performance of the fireplace, the
optimal thickness of ash is 2-3 Inches (25mm – 75mm).
Having this bed of ash will assist the fuel to light easier creating an air
layer under the timber, it will also assist in a longer hotter burn as the ash
holds a large amount of the heat while the timber above is burning. So DO NOT
clean your ash out until you have to, you should never see the firebricks in
the base of your fire.
The third goal of the initial burns is to cure the paint on the fireplace casing, Kemlan fires are painted with a high temperature paint. When first applied at our factory, the paint is very soft, we place all finished fireplaces under heat lamps to start the ‘curing’ process but because of the time it takes and the temperature the casing needs to stay at to complete this process we need YOU to finish this cure in your home by lighting your new fire! So, let’s do it!……
Building your fire –
Whether you have purchased a small, medium or large chamber fireplace the set-
up is the same. Kemlan introduce more primary air into the chamber of the
fireplace than most other brands on the market, this makes it very easy to
light the fire from a cold start, it also makes it easy for you the user of
the fireplace to load the paper or firelighters, kindling (small pieces of
soft wood) and hard wood into the chamber straight away.
Your goal should be to fill the fireplace chamber front to back, sided to side
to make sure heat is evenly distributed throughout the entire firebox.
We don’t want to have to keep tending to the fireplace slowly adding pieces of
timber and constantly opening the door, one full load of timber is far better.
Scan the QR code below to access the ‘How to stack and light your Kemlan wood
fire’ video.
Please take some time to watch to see if your process is the same.
Now your Kemlan fire is up and running make sure to keep the primary air slide
fully open, this will ensure maximum oxygen is getting to the fuel and this
will create quicker heat into the fireplace box, baffle, flue and of course
your home.
The air slide can move from extreme left (fully open) to extreme right (fully
closed).
Think of this slide like an accelerator and brake on a car. Fully open would
be putting your foot down on your car’s accelerator, fully closed is like
putting the breaks on in the car.
When we want energy into the room (KW) we want the slide open, as the room
gets to the desired temperature the air slide can be moved towards the right-
hand side reducing the air to the chamber slowing the energy output and fuel
consumption.
The air slide should only be moved half to % of the way across while you can
still tend to the fire, closing it completely or starving the fire should only
be done when you cannot tend to the fire for long periods of time (e.g. going
to bed) when your only goal is for length of burn.
Remember no matter whether it is a curing burn or an everyday use, heat is
key, never light a small fire! A small fire in a large, chambered firebox will
not produce any heat in the components of the fireplace or in your room.
Choose the fire that best suits your living and heating requirements.
Reloading your Kemlan fire –
When it is time to add timber to your fireplace firstly make sure the
underside of your white baffles is actually white, if they are still black
this will mean the hardwood has not fully caught alight. If this is the case
wait, you will notice as the fire heats up and your seasoned hardwood is fully
lit the baffle plates will return to there original white condition, this
means the fire drawing correctly through the flue system and burning cleanly
with the secondary air in full swing.
You can now open the air slide fully, crack the door slightly allowing the air
pressure to equal then carefully fully open the door.
Have the timber you are going to load in the chamber ready to immediately
reload, be prepared, don’t open the door and then go looking for the optimal
pieces of timber, the longer you wait the colder the chamber will get and the
higher the chance of smoke coming back into the room.
Overnight burns –
All medium and large size Kemlan fireplaces have what is called an
‘overnight burn’ but what does this mean??
Like we have touched on above, the air slide should only be shut down fully
when you want extended length of burn, as soon as you starve the firebox of
air the fire will burn dirtier and heat output will be greatly reduced, in
some instances the glass will blacken due to the lack of air movement inside
the chamber. The black creosote will burn off the glass when the fires air
control is back up to high with a new load of timber.
Generally, a Kemlan medium to large chamber will burn between 8 – 12 hours
depending on the quality of fuel/timber and how full you stack the chamber.
For maximum burn time you would fill the chamber up to 50mm below the
secondary air tubes underneath the white baffle plate. The larger the pieces
of timber the better!
After the 8-12 hours you should still have glowing embers in the base of the
fire, a small amount of kindling and medium size pieces of hardwood can then
be re-loaded making sure the air control has been moved back to ‘full left’
introducing maximum primary air again.
If you follow these simple steps, you will find your Kemlan fireplace is one
of the best investments you have made to your home.
From everyone in Kemlan we thank you for your business and wish you a lifetime
of warmth and enjoyment.
IMPORTANT:
UNDER NO CIRCUMSTANCES SHOULD ANY SOLVENTS SUCH AS METHYLATED SPIRITS,
PETROL, MINERAL TURPENTINE ETC OR DETERGENTS, BE ALLOWED TO COME IN CONTACT
WITH THE PAINTED SURFACE OF THE HEATER AS DAMAGE TO THE FINISH WILL RESULT. IF
AN ACCIDENT DOES OCCUR, SPRAY CAN PAINT IS AVAILABLE FROM YOUR NEAREST KEMLAN
DEALER.
Certificate of Compliance for SOLID FUEL HEATERS
This is to certify that the appliance stated on this certificate has been
tested for Thermal Clearances, Heat Output, Thermal Efficiency and Particulate
Emissions in accordance with the Australian / New Zealand Standard(s) detailed
below
Manufacturer | Kemlan Industries |
---|---|
Make | Kemlan |
Model | Celestial 900 |
Type | Insert/Inbuilt |
Category | Slow combustion Wood Heater |
Fuel Type | Softwood |
Test Report No: | ASFT20012-1 ASFT19026-1, ASFT19081-1 |
Maximum Avg Heat Output | 6.7 kW |
Overall Avg Efficiency | 68% |
Particulate Emissions Factor | 1.5g/kg |
National Standards | AS/NZS 4012 (2014)AS/NZS 4013 (2014)AS/NZS 2918 (2018) |
ASFT hereby grants to: Kemlan Industries of
13 French Avenue, Brendale QLD, Australia, 4500
Certificate No.. ASFT20C025 Certified Date: 27 March 2020
Issue Date: 27 March 2020 Expiry Date: 8 August 2024
Managing Director of ASFT
ASFT is an accredited laboratory by the National Association of Testing Authorities (NATA accreditation No. 20042) for compliance with ISONEC 17025. ASFT performs compliance testing of Solid Fuel Appliances to the relevant Australian/New Zealand standards under this Accreditation. This activity is coupled with periodic surveillance of the certified product taken from the market place or the manufacturer’s factory. This certification is subject to the conditions set forth in the characteristics below and is not to be construed as any recommendation, assurance or guarantee by ASFT of the product acceptance by Authorities having jurisdiction.
Australian Solid Fuel Testing, 3 Garden Street, Morwell, Victoria, Australia
3840
ABN 46 610 154 768
INSTALLATION INSTRUCTIONS
MINIMUM HEIGHT OF FLUE SYSTEM EXIT INSTALLATION TO COMPLY WITH AS/NZS 2918
WARRANTY
-
Kemlan wood heaters carry a warranty on the 6mm firebox for a period of ten (10) years.
-
This warranty also covers other components of the heater for a period of one (1) year. These components include the baffle plate, handle assembly, secondary air tubes and fan.
-
Kemlan’s warranty covers the wood heaters against defects in materials and manufacture.
-
THIS WARRANTY DOES NOT COVER
4.1 Failure to comply with manufacturer’s operation instructions.
4.2 Normal wear and tear or damage caused by incorrect installation.
4.3 Any form of rust and/or corrosion to the painted finish of the heater.
4.4 Damage to the glass in the door, if the damage is caused by impact or misuse.
4.5 The cost of collection and delivery of the wood heater and/or parts.
4.6 Damage caused by water ingress.
4.7 Cost of removal of defective heater or re-installation of replacement heater.
4.8 Failure to use fireplace components supplied by Kemlan Industries Pty Ltd.
4.9 Cost of inspection for damaged heater. -
CLAIMS
5.1 (I) Kemlan will provide a full replacement of the heater in the first five years after installation. (ii) Replacement in the subsequent five years (i.e. sixth to tenth year after installation will be on the following basis. Owner will pay fifty percent of the current retail price, if the claim is made in the sixth year tenth year after purchase.
5.2 Replacement of heater subject to all conditions in section four of warranty.
5.3 Should any defects occur, contact the Kemlan distributor from whom you purchased the heater.
5.4 Under this warranty the defective parts will be repaired or replaced, free of charge. -
The fireplace installation must comply with the relevant local statutes, ordinances, regulations, and bylaws.
-
THIS WARRANTY IS VOID IF:
7.1 The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plated or tubes, rust-coloured cast iron, bubbling, cracking, and discoloration of steel or enamel finishes.
PLEASE COMPLETE AND RETAIN THIS SECTION FOR YOUR RECORDS
Purchased from: ………………………………………………………………………………………….
Address: ……………………………………………………………………………………………………..
Date of Purchase: …………………………………………………………………………………………
NOTES
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