Schneider Electric E3LOPT003 UPS Mounting Kit Installation Guide
- June 9, 2024
- Schneider Electric
Table of Contents
Schneider Electric E3LOPT003 UPS Mounting Kit
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and
its subsidiaries referred to in this guide are the property of Schneider
Electric SE or its subsidiaries. All other brands may be trademarks of their
respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced
or transmitted in any form or by any means (electronic, mechanical,
photocopying, recording, or otherwise), for any purpose, without the prior
written permission of Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of
the guide or its content, except for a non-exclusive and personal license to
consult it on an “as is” basis. Schneider Electric products and equipment
should be installed, operated, serviced, and maintained only by qualified
personnel.
As standards, specifications, and designs change from time to time,
information contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is
assumed by Schneider Electric and its subsidiaries for any errors or omissions
in the informational content of this material or consequences arising out of
or resulting from the use of the information contained herein.
Important Safety Instructions
SAVE THESE INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The
following safety messages may appear throughout this manual or on the
equipment to warn of potential hazards or to call attention to information
that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety message
indicates that an electrical hazard exists which will result in personal
injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages with this symbol to avoid possible
injury or death.
- DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. Failure to follow these instructions will result in death or serious injury.
- WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. Failure to follow these instructions can result in death, serious injury, or equipment damage.
- CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Failure to follow these instructions can result in injury or equipment damage.
- NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message. Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and
maintained by qualified personnel. No responsibility is assumed by Schneider
Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the
construction, installation, and operation of electrical equipment and has
received safety training to recognize and avoid the hazards involved.
Safety Precautions
DANGER
- HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- All safety instructions in this document must be read, understood and followed.
- Failure to follow these instructions will result in death or serious injury.
DANGER
- HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- Read all instructions in the installation manual before installing or working on this UPS system.
- Failure to follow these instructions will result in death or serious injury.
DANGER
- HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- Do not install the UPS system until all construction work has been completed and the installation room has been cleaned..
- If additional construction work is needed in the installation room after the UPS has been installed, turn off the UPS and cover the UPS with the protective packaging bag the UPS was delivered in.
- Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH · The product must be
installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed by
Schneider Electric if these requirements are not respected. · After the UPS
system has been electrically wired, do not start up the system. Start-up must
only be performed by Schneider Electric. Failure to follow these instructions
will result in death or serious injury.
DANGER
- HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- The UPS system must be installed according to local and national regulations. Install the UPS according to:
- IEC 60364 (including 60364-4-41 protection against electric shock, 60364-4-42 protection against thermal effect, and 60364-4-43 protection against overcurrent), or
- NEC NFPA 70, or
- Canadian Electrical Code (C22.1, Part 1) depending on which one of the standards apply in your local area.
- Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- Install the UPS system in a temperature controlled indoor environment free of conductive contaminants and humidity.
- Install the UPS system on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the
following unusual operating environments: · Damaging fumes · Explosive
mixtures of dust or gases, corrosive gases, or conductive or radiant heat from
other sources · Moisture, abrasive dust, steam or in an excessively damp
environment · Fungus, insects, vermin · Salt-laden air or contaminated cooling
refrigerant · Pollution degree higher than 2 according to IEC 60664-1 ·
Exposure to abnormal vibrations, shocks, and tilting · Exposure to direct
sunlight, heat sources, or strong electromagnetic fields Failure to follow
these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- Do not drill or cut holes for cables or conduits with the gland plates installed and do not drill or cut holes in close proximity to the UPS.
- Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
- Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the installation manual.
- Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the UPS
ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE Do not connect the UPS output to regenerative load
systems including photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.
Electrical Safety
DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
- Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
- Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
- Turn off all power supplying the UPS system before working on or inside the equipment.
- Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth.
- The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the utility/mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that utility/mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge.
- A disconnection device (e.g. disconnection circuit breaker or switch) must be installed to enable isolation of the system from upstream power sources in accordance with local regulations. This disconnection device must be easily accessible and visible.
- The UPS must be properly earthed/grounded and due to a high leakage current, the earthing/grounding conductor must be connected first. Failure to follow these instructions will result in death or serious injury.
Battery Safety
- DANGER
- HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH · Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric.
- Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions..
- Keep unqualified personnel away from batteries.
- Disconnect charging source prior to connecting or disconnecting battery terminals.
- Do not dispose of batteries in a fire as they can explode.
- Do not open, alter, or mutilate batteries.
- Released electrolyte is harmful to the skin and eyes. It may be toxic.
- Failure to follow these instructions will result in death or serious injury.
DANGER
- HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries
- Remove watches, rings, or other metal objects.
- Use tools with insulated handles.
- Wear protective glasses, gloves and boots.
- Do not lay tools or metal parts on top of batteries.
- Disconnect the charging source prior to connecting or disconnecting battery terminals.
- Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
- When replacing batteries, always replace with the same type and number of batteries or battery packs.
- Failure to follow these instructions will result in death or serious injury.
CAUTION
RISK OF EQUIPMENT DAMAGE
- Mount the batteries in the UPS system, but do not connect the batteries until the UPS system is ready to be powered up. The time duration from battery connection until the UPS system is powered up must not exceed 72 hours or 3 days.
- Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, we recommend that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage.
Failure to follow these instructions can result in injury or equipment damage.
Specifications
Model List
- E3LOPT003: Easy UPS 3L IP31 Kit for 250/300kVA 400V 3:3 UPS
- E3LOPT004: Easy UPS 3L IP31 Kit for 400kVA 400V 3:3 UPS
- E3LOPT005: Easy UPS 3L IP31 Kit for 500/600kVA 400V 3:3 UPS
Torque Specifications
| Bolt size | Torque |
|---|---|
| M5 | 2.3 Nm |
| M6 | 4.5 Nm |
NOTICE
RISK OF OVERHEATING
- UPS with IP31 kit may have load deratings/temperature deratings/ overload deratings.
- Read all instructions in the installation manual before installing or working on this UPS.
Failure to follow these instructions can result in equipment damage.
UPS rating| Maximum continuous load at 30 ° C at power factor=1|
Maximum continuous load at 35 ° C at power factor=0.9| Maximum
continuous load at 40 ° C at power factor=0.9
---|---|---|---
250 kVA| 200 kVA| 212.5 kVA| 200 kVA
300 kVA| 240 kVA| 255 kVA| 240 kVA
400 kVA| 320 kVA| 340 kVA| 320 kVA
500 kVA| 400 kVA| 425 kVA| 400 kVA
600 kVA| 480 kVA| 510 kVA| 480 kVA
Overload Derating for UPS with IP31 Kit Installed
UPS rating| Maximum overload at 30 °C at power factor=1| Maximum
overload at 35 °C at power factor=0.9| Maximum overload at 40 °C at power
factor=0.9
---|---|---|---
250 kVA| 210 kVA, continuous| 223 kVA, continuous| 210 kVA, continuous
250 kVA, for 10 minutes| 265 kVA, for 10 minutes| 250 kVA, for 10 minutes
300 kVA, for 1 minute| 318 kVA, for 1 minute| 300 kVA, for 1 minute
300 kVA| 252 kVA, continuous| 267 kVA, continuous| 252 kVA, continuous
300 kVA, for 10 minutes| 318 kVA, for 10 minutes| 300 kVA, for 10 minutes
360 kVA, for 1 minute| 382 kVA, for 1 minute| 360 kVA, for 1 minute
400 kVA| 336 kVA, continuous| 357 kVA, continuous| 336 kVA, continuous
400 kVA, for 10 minutes| 425 kVA, for 10 minutes| 400 kVA, for 10 minutes
480 kVA, for 1 minute| 510 kVA, for 1 minute| 480 kVA, for 1 minute
500 kVA| 420 kVA, continuous| 446 kVA, continuous| 420 kVA, continuous
500 kVA, for 10 minutes| 531 kVA, for 10 minutes| 500 kVA, for 10 minutes
600 kVA, for 1 minute| 637 kVA, for 1 minute| 600 kVA, for 1 minute
600 kVA| 504 kVA, continuous| 535 kVA, continuous| 504 kVA, continuous
600 kVA, for 10 minutes| 637 kVA, for 10 minutes| 600 kVA, for 10 minutes
720 kVA, for 1 minute| 765 kVA, for 1 minute| 720 kVA, for 1 minute
Install the IP31 Kit on a 250-400 kVA UPS
NOTE : This procedure describes installing the IP31 kit after power cabling and signal cabling is completed. Rear access is required to install the IP31 kit on the UPS.
- Follow the UPS installation manual to install the UPS.
- Remove the rear panels.
- Install the provided rear panels from the kit with M6 screws.
- Install the gutters 410-9533 (x2) and the supporting pillars 410-9532 (x4) on the top cover with M6 screws. All parts provided in the kit.
- Install the top cover assembly with M6 screws. NOTE: The gutters should be positioned to pitch down from the front of the UPS, diverting water to the rear of the UPS.
- Route the cables as shown to avoid water running along the cable into the top opening of the UPS.
Install the IP31 Kit on a 500-600 kVA UPS
NOTE : This procedure describes installing the IP31 kit after power cabling and signal cabling is completed. Rear access is required to install the IP31 kit on the UPS.
- Follow the UPS installation manual to install the UPS.
- Remove the rear panels.
- Install the provided rear panels from the kit with M6 screws.
- Install the gutters 410-9533 (x2) and the supporting pillars 410-9532 (x4) on the top cover with M6 screws. All parts provided in the kit.
- Install the top cover assembly with M6 screws. NOTE: The gutters should be positioned to pitch down from the front of the UPS, diverting water to the rear of the UPS.
- Route the cables as shown to avoid water running along the cable into the top opening of the UPS.
Schneider Electric 35 rue Joseph Monier 92500 Rueil Malmaison France + 33 (0)
1 41 29 70 00
990-1000008-001
As standards, specifications, and design change from time to time, please ask
for confirmation of the information given in this publication.
© 2022 2023 Schneider Electric. All rights reserved. 990-1000008A-001
www.se.com