PORTER CABLE PCCS300 20V Reciprocating Saw Instruction Manual

20V Reciprocating Saw
Scie alternative 20 A
PCCS300 
Instruction Manual

PCCS300 20V Reciprocating Saw

Thank you for choosing PORTER‑CABLE! To register your new product, go to: www.portercable.com/ServiceAndSupport/ProductRegistration.aspx
OPERATING INSTRUCTION, SERVICE CENTERS AND GUARANTEE POLICY.
WARNING: READ THIS INSTRUCTION BEFORE USING THE PRODUCT.

Components

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
WARNING: To reduce the risk of injury, read the instruction manual.

INTENDED USE

This reciprocating saw is designed for professional sawing applications.
DO BNOT use under wet conditions or in presence of flammable liquids or gases.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use this tool.
Definitions: Safety Alert Symbols and Words This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
(Used without word) Indicates a safety related message.
NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.
The term “power tool” in the warnings refers to your mains‑operated (corded) power tool or battery‑operated (cordless) power tool.

1. Work Area Safety
   a ) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   b ) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c ) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical Safety
   a ) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b ) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   c ) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   d ) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e ) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f ) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

3. Personal Safety
   a ) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   b ) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non‑skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   c ) Prevent unintentional starting. Ensure the switch is in the off‑position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
   d ) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e ) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f ) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
   g ) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust‑related hazards.
   h ) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power Tool Use and Care
   a ) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b ) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c ) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d ) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   e ) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f ) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g ) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   h ) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Battery Tool Use and Care
   a ) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
   b ) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
   c ) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
   d ) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
   e ) Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
   f ) Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130 °C) may cause explosion.
   g ) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

6. Service
   a ) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
   b ) Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Instructions for Reciprocating Saws

• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.
  WARNING: Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.
  WARNING: Inspect work area for hidden electrical wiring, gas pipes or water pipes before making blind or plunge cuts. Failure to do so may result in electrical shock, fire, explosion, or property damage.

• ALWAYS wear a dust mask. Exposure to dust particles can cause breathing difficulty and possible injury.

• Hold saw firmly with both hands for all cutting operations. During cutting operations, the blade may suddenly bind in the work and may cause the saw to kickback towards the operator.

• Never switch on the tool when the saw blade is jammed in the workpiece or in contact with the material.

• Keep hands away from cutting area. Never reach underneath the material for any reason. Hold front of saw by grasping the contoured gripping area. Do not insert fingers or thumb into the vicinity of the reciprocating bladeand blade clamp. Do not stabilize the saw by gripping the shoe.

• Keep blades sharp. Dull blades may cause the saw to swerve or stall under pressure.

• Use extra caution when cutting overhead and pay particular attention to overhead wires which may be hidden from view. Anticipate the path of falling branchesand debris ahead of time.

• When cutting pipe or conduit ensure that they are free from water, electrical wiring, etc.

• Do not touch the workpiece or the blade immediatelyafter operating the tool. They can become very hot.

Additional Safety Information

WARNING: Never modify the power tool or any part ofit. Damage or personal injury could result.
WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEARCERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead‑based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically‑treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to grease tube cavity out microscopic particles.

• Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. Direct particles away from face and body.
• Use the appropriate dust extractor vacuum to removethe vast majority of static and airborne dust. Failure to remove static and airborne dust could contaminate the working environment or pose an increased health risk to the operator and those in close proximity.
• Use clamps or other practical ways to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and maylead to loss of control and injury.
  • Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.
  CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

 The label on your tool may include the following symbols. The symbols and their definitions are as follows:
V ……………………. volts
Hz ………………….. hertz
min ………………… minutes
or DC …… direct current
…………………. Class I Construction (grounded)
…/min ………….. per minute
BPM ……………….. beats per minute
IPM ………………… impacts per minute
OPM ……………….. oscillations per minute
RPM ……………….. revolutions per minute
sfpm ………………. surface feet per minute
SPM ……………….. strokes per minute
A ……………………. amperes
W …………………… watts
Wh …………………. watt hours
Ah ………………….. amp hours
or AC ……….. alternating current
** or AC/DC …. alternating or direct current
…………………. Class II Construction (double insulated)
no ………………….. no load speed
n ……………………. rated speed
PSI………………….. pounds per square inch
** …………………. earthing terminal
………………… safety alert symbol
…………………visible radiation do not stare into the light
………………… wear respiratory protection
 ………………… wear eye protection
**** ………………… wear hearing protection
………………… read all documentation
………………… do not expose to rain

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton.
Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined. When ordering replacement battery packs, be sure to include the catalog number and voltage.?
READ ALL INSTRUCTIONS
Important Safety Instructions for All Battery Packs
WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust or fumes.

• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non‑compatible charger as battery pack may rupture causing serious personal injury.

• Charge the battery packs only in PORTER‑CABLE chargers.

• DO NOT splash or immerse in water or other liquids.

• DO NOT allow water or any liquid to enter battery pack.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104 °F (40 °C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.
  NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium‑ion battery packs are burned.

• Do not expose a battery pack or appliance to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130 °C) may cause explosion.

• Follow all charging instructions and do not charge the battery pack or appliance outside of the temperature range specified in the instructions. Charging improperly or at temperatures outside of the specified range may damage the battery and increase the risk of fire.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.

• Battery liquid may be flammable if exposed to spark or flame.

• Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.

Storage Recommendations

The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold. Store the fully charged battery pack out of the charger.

Battery Pack Cleaning Instructions

Dirt and grease may be removed from the exterior of the battery pack using a cloth or soft non‑metallic brush. Do not use water or any cleaning solutions.

Transportation

WARNING: Fire hazard. Do not store, carry, or transport the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, coins, hand tools, etc. When transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Li‑ion battery packs should
not be put in checked baggage on airplanes and must be properly protected from short circuits if they are in carry‑on baggage.
The RBRC® Seal
Please take your spent battery packs to an authorized PORTER‑CABLE service center or to your local retailer for recycling. In some areas, it is illegal to place spent battery
packs in the trash. You may also contact your local recycling center for information on where to drop off the spent battery pack. Do not place in curbside recycling. For more
information visit www.call2recycle.org. or call the toll free number in the RBRC® Seal.
RBRC® is a registered trademark of Call 2 Recycle, Inc.
Important Safety Instructions for All Battery Chargers
WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• DO NOT attempt to charge the battery pack with any chargers other than a PORTER‑CABLE charger. PORTER‑CABLE chargers and battery packs are specifically designed to work together.
• These chargers are not intended for any uses other than charging PORTER‑CABLE rechargeable battery packs. Charging other types of battery packs may cause them to overheat and burst, resulting in personal injury, property damage, fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Do not allow water or any liquid to enter charger.
• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
• Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the heavier the cord and thus the greater its capacity. An undersized cord will cause a drop in line voltage resulting in loss of power and  overheating. The following table shows the correct size to use depending on total length of all extension cords plugged together, and nameplate ampere rating. If in doubt, use the next heavier gauge.

Minimum gauge for Cord sets

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug. Have them replaced immediately.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized service center.
• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.
• Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities and ventilation slots.
• Always unplug the charger from the power supply when there is no battery pack in the cavity.

Charging a Battery

PORTER‑CABLE chargers are designed to charge PORTER‑CABLE battery packs. Charge times are: PCC690L in 40–80 mins., PCC691L in 70–140 mins., CC692/PCC692L in 40–80 mins., and PCC695L/PCC699L in 180‑360 mins. depending on the pack being charged.
NOTE: Refer to label near charging light(s) on charger for blink patterns.

1. Plug the charger into an appropriate outlet.

2. Insert and fully seat battery pack.

3. The LED will flash indicating that the battery is being charged.

4. The completion of charge is indicated by the LED remaining on continuously. The pack is fully charged and may be used at this time or left in the charger.
   WARNING: Only charge batteries in air temperature over 40 ° F (4.5 ° C) and below 104 ° F (+40 ° C).

5. Charger will not charge a faulty battery pack, which may be indicated by the charging light(s) staying OFF. Take charger and battery pack to an authorized service center if light(s) stay(s) OFF.
   NOTE: To remove the battery pack, some chargers require the battery pack release button to be pressed.

Bad Battery
The charger can detect a weak or damaged battery. The LED flashes in the pattern indicated on the label. If you see this bad battery blink pattern, do not continue to charge the battery. Return it to a service center or a collection site for recycling.
Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, the light flashes in the pattern indicated on the label. It automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
A cold battery pack may charge at a slower rate than a warm battery pack.
Electronic Protection System
Li‑Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge. The tool will  utomatically turn off and the battery pack will need to be recharged.

Important Charging Notes

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 °F – 75 °F (18 ° C– 24 °C). DO NOT charge when the battery pack is below +40 °F (+4.5 °C), or above +104 °F (+40 °C). This is important and will prevent serious damage to the battery pack.

2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.

3. If the battery pack does not charge properly:
   a. Check operation of receptacle by plugging in a lamp or other appliance;
   b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights; c. If charging problems persist, take the tool, battery pack and charger to your local service center.

4. You may charge a partially used pack whenever you desire with no adverse effect on the battery pack.

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non‑metallic brush. Do not use water or any cleaning solutions.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
Wall Mounting
Some PORTER‑CABLE chargers are designed to be wall mountable or to sit upright on a table or work surface.  If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1” (25.4 mm) long, with a screw head diameter of 0.28–0.35” (7–9 mm), screwed into wood to an optimal depth leaving approximately 7/32” (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can cause injury.
WARNING: Cut hazard. Blade breakage may occur if the blade does not extend past the shoe and the thickness of the workpiece during the cut. Increased risk of personal injury, as well as damage to the shoe and workpiece may result.
Blade Installation and Removal (Fig. B)
To Install a Blade

1. Point tool away from body.

2. Use the tab on the blade clamp collar  6 , rotate open the collar to its full open position.

3. Insert blade  7  fully into blade clamp collar.
   NOTE: Blade can be installed with the teeth facing up to assist in Flush Cutting.

4. Release blade clamp collar and gently tug on the blade to ensure blade is clamped securely.

To Remove a Blade (Fig. B)
WARNING: Burn hazard. Do not touch the the blade immediately after use. Contact with the blade may result in personal injury.

1. Rotate open blade clamp collar  6  to its full open position.
2. Remove blade.

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can cause injury.
Installing and Removing the Battery Pack (Fig. C)
WARNING: Ensure the tool/appliance is in the off position before inserting the battery pack.
NOTE: For best results, make sure your battery pack is fully charged. To install the battery pack  1  into the tool handle, align the battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage. To remove the battery pack from the tool, press the release button 2  and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual.
NOTE: For best results, use a 4.0 Ah battery pack.
Proper Hand Position (Fig. D)
WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
Proper hand position requires one hand on the hand grip  9, with the other hand on the main handle  8.
Speed Selection and Lock‑Off Button (Fig. A)
The tool features two speed setting ranges (LOW & HIGH) for greater versatility. The trigger controls variable speed within these two speed setting ranges.
NOTE: Do not change speeds when the tool is running. Always allow the tool to come to a complete stop before changing speed.

1. To select speed 1 (low speed), slide the speed selector  4 on the side marked “low”.
2. To select speed 2 (high speed), slide the speed selector on the side marked “high”.
3. To lock the tool trigger, slide the speed selector to the center position. When the lock/speed change lever is in the center position, the tool is locked and the trigger switch cannot be pulled.

Trigger On/Off Switch (Fig. A)
The tool is turned on and off by pulling and releasing the variable speed trigger  3 . The farther the trigger is depressed, the higher the speed of the tool. Release trigger to turn saw off.
WARNING: This tool has no provision to lock the switch in the ON position, and should never be locked ON by any other means.
Cutting (Fig. A, D–G)
The blade  7  should extend past the pivoting shoe  5  and the thickness of the workpiece throughout the cut. Select the blade best suitable for the material to be cut and use the shortest blade suitable for the thickness of the material.
NOTE: Do not use jigsaw blades with this tool.
NOTE: Before cutting any type of material, be sure it is firmly anchored or clamped to prevent slipping.

• Place blade  7  and pivoting shoe  5  lightly against work to be cut.
• Switch on saw motor and allow it to obtain maximum speed before applying pressure.
• Always hold saw firmly with both hands while cutting as shown in Fig. D. Whenever possible, the pivoting shoe must be held firmly against the material being cut. This
  will prevent the saw from jumping or vibrating and will minimize blade breakage.

Wood Cutting (Fig. E, F)

1. Before cutting any type of wood, be sure the workpiece is firmly anchored or clamped to prevent slipping.
2. Place blade 7 and pivoting shoe  5  firmly against work to be cut.
3. Switch on saw motor before starting the cut.
4. Always hold saw firmly with both hands while cutting. Whenever possible, the pivoting shoe must be held firmly against the material being cut. This will prevent the saw from jumping or vibrating and minimize blade breakage.

Metal Cutting (Fig. G)

1. Use a finer blade for ferrous metals and a coarse blade for non‑ferrous materials.
2. In thin gauge sheet metals it is best to clamp wood to the underside of the sheet. This will ensure a clean cut without excess vibration or tearing of metal.
3. Avoid forcing cutting blade as this reduces blade life and causes costly blade breakage.

NOTE: You should spread a thin film of oil or other coolant along the line ahead of the saw cut for easier operation and longer blade life. For cutting aluminum, kerosene
is preferred.
Pocket Cutting – Wood Only (Fig. H)
Measure the surface area to be cut and mark clearly with a pencil, chalk or scriber.

1. Insert blade  7 in blade clamp collar  6  and tighten blade clamp securely.
2. Tip the saw backward until the back edge of the pivoting shoe is firmly on the work surface.
3. Switch motor on, permitting blade to attain maximum speed.
4. Grip handle steadily and begin a slow, deliberate upward swing with the handle of the saw.
5. The blade will begin to feed into material. Always be sure blade is completely through material before continuing with pocket cut.

NOTE: In areas where blade visibility is limited, use the edge of the pivoting shoe as a guide.
Project Tips

• Cut only with sharp blades; they cut cleaner, faster and put less strain on the motor while cutting.
• When cutting, always ensure that the pivoting shoe is resting against the workpiece. This will improve operator control and minimize vibration.
• For longer blade life, use bi‑metal blades or carbide tipped blades. These utilize a carbon steel back welded to high speed steel teeth making the blade more flexible and less prone to breaking.

Worklight (Fig. A)
The worklight  10  is activated when the trigger switch is depressed, and will automatically turn off 20 seconds after the trigger switch is released. If the trigger switch remains
depressed, the worklight will remain on.
NOTE: The worklight is for lighting the immediate work surface and is not intended to be used as a flashlight.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can cause injury.
Your PORTER‑CABLE power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends
upon proper tool care and regular cleaning.
Cleaning
WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this procedure.
WARNING: Never use solvents or other harsh chemicals for cleaning the non‑metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by PORTER‑CABLE, have not been tested with this product, use of such accessories with this product
could be hazardous. To reduce the risk of injury, only PORTER‑CABLE recommended accessories should be used with this product.
Recommended accessories for use with your product are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact PORTER‑CABLE call 1‑888‑848‑5175 or visit our website: www.portercable.com.
Repairs
The charger and batteries are not serviceable. There are no serviceable parts inside the charger or battery pack.
WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a PORTER‑CABLE factory service center or a PORTER‑CABLE authorized service center. Always use identical replacement parts.
Register Online
Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.
• Register online at www.portercable.com

Three Year Limited Warranty

PORTER‑CABLE will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase (two years for batteries).
This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com
or call 1‑888‑848‑5175. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY
IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have
other rights which vary in certain states or provinces. In addition to the warranty PORTER‑CABLE tools are covered by our:
1 YEAR FREE SERVICE
PORTER‑CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your PORTER‑CABLE Power Tool or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.
LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in
the packaging, call the local company or see website for warranty information.
FREE WARning lABEl REPlACEMEnT: If your warning labels become illegible or are missing, call 1‑888‑848‑5175 for a free replacement.
PORTER CABLE
4825 Highway 45 North, Jackson, Tennessee 38305(888) 848-5175
www.portercable.com
Compatible battery packs and chargers

* Maximum initial battery voltage (measured without a workload) is 20 volts. Nominal voltage is 18.
WARNING:** Use of any other battery packs may create a risk of injury and fire.

PORTER CABLE
4825 Highway 45 North, Jackson, Tennessee 38305
888-848-5175
www.portercable.com
Copyright © 2022
NA109724

Documents / Resources

| PORTER CABLE PCCS300 20V Reciprocating Saw [pdf] Instruction Manual
PCCS300, 20V Reciprocating Saw, PCCS300 20V Reciprocating Saw, Reciprocating Saw, Saw
---|---

References

• Call2Recycle | Leading the Charge For Battery Recycling
• Home | PORTER-CABLE
• Home | PORTER-CABLE

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>