PORTER CABLE 55000 Auto Darkening Welding Helmet Instruction Manual
- June 9, 2024
- PORTER CABLE
Table of Contents
PORTER CABLE 55000 Auto Darkening Welding Helmet
PRODUCT SPECIFICATIONS
- Viewing Area: 3.86″ x 1.70″
- Cartridge Size: 4.33″ x 3.54″
- Arc Sensor: 2
- UV/IR Protection: Up to shade 16 at all times
- Light State: DIN 4 (Grind)
- Dark State: External Variable Shade, DIN 9-13
- Sensitivity Control: Low-High, by infinitely dial knob
- Switching Time (Light to Dark): 1/25,000S, from light to dark
- Delay Control (Dark to Light): 0.1 – 1.0S, by infinitely dial knob, from dark to light
- Power Supply: Solar cell & replaceable 2xCR2032 lithium batteries
- TIG Amp Rating: DC ≥ 5, AC ≥ 5
- Operating Temperature: -5ºC to +55ºC
- Storing Temperature: -20ºC to +70ºC
SAFETY GUIDELINES – DEFINITIONS
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
- SAFETY ALERT: Precautions that involve your safety.
- PROHIBITION
- WEAR EYE PROTECTION : Always wear safety goggles or safety glasses with side shields.
- READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders must read and understand instruction manual before using this product.
- DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
- WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
- CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
- NOTICE: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
GENERAL SAFETY
The solar-powered Auto-Darkening Welding Helmet is suitable for most welding applications. This helmet’s 1/25,000-second switch time automatically darkens the lens the moment you start welding. No matter what shade the filter is set to, the UV/IR protection is always present.
ARC RAYS CAN INJURE EYES AND BURN SKIN
- Before welding, always inspect helmet and auto-darkening filter (ADF) to be sure they are fitted properly and in good condition.
- Keep the sensors, solar cell and filter lens clean. Clean the filter cartridge using a soap water solution and soft cloth. Do not use solvents or abrasive cleaning detergent.
- Do not weld in the overhead position while using this helmet.
- Inspect the filter lens frequently and immediately replace any scratched, cracked, or pitted filter lens or cover lenses.
- Always wear safety glasses or goggles under the welding helmet, and protective clothing to protect your skin from radiation, burns and spatter.
OPERATION
HEADGEAR ADJUSTMENT
- Adjust the headgear diameter with the twist knob on the back. The knob is locked until pushed in. Once unlocked, twist clockwise to tighten and counterclockwise to loosen.
- Adjust the height by snapping the pin into the hole to lock securely in place.
- To adjust the viewing angle, loosen the knob on both sides of the helmet and change angle locker to the desired tilt position (5 selection and positioned in the middle by default). Once achieving the desired angle, tighten the knobs until snug. The helmet should still swing up, but it should not drift downward when in place for welding.
- To adjust the distance between the user’s face and the ADF, loosen the knobs on both sides of the helmet until the headband can move back and forth freely, reposition the headband at one of the 3 slots as desired. This should be done one side at a time and both sides should be located at the same position for proper ADF operation.
SHADE CONTROL
Select the shade 9 to 13 based upon the welding process you will use by consulting the “Shade Guide Table”. The welding helmet can also be used to protect the face when grinding. Grind mode prevents filter lens from auto- darkening.
SHADE GUIDE TABLE
SENSITIVITY CONTROL
The sensitivity can be set to LOW or HIGH by using the dial knob inside the
cartridge. The LOW setting suits excess ambient light or when welding with
another machine close by. The HIGH setting suits low amperage welding and
welding in areas with low light conditions, especially low amperage argon arc
welding. Selections between LOW and HIGH are suitable for most of indoor and
outdoor welding operations.
DELAY CONTROL
When welding ceases, the viewing window automatically changes from dark back
to light but with a pre-set delay to compensate. The delay time can be set to
MIN (0.1 sec) or MAX (1.0 sec), by the dial knob inside the cartridge. The
minimum delay suits spot or short welds. The maximum delay suits heavy current
welding and reduces eye fatigue from the arc. Selections between MIN and MAX
are suitable for most of indoor and outdoor welding operations.
MAINTENANCE
FRONT COVER LENS REPLACEMENT
Replace the Front Cover Lens if it is damaged (cracked, scratched, pitted or
dirty). Remove the old Front Cover Lens by pressing two Lock Switches at the
bottom of the Retaining Frame and pull the frame and ADF out. Take the old
Front Cover Lens out and remove any protective film before installing the new
one.
INSIDE COVER LENS REPLACEMENT
Replace the Inside Cover Lens if it is damaged (cracked, scratched, pitted or
dirty). Place your finger or thumb into the recess and flex the Inside Cover
Lens upwards until it releases from one edge. Then remove any protective film
before installing the new one.
CLEANING AND STORING
Keep the sensors, solar cell, and filter lens clean. Clean filter cartridge
and helmet shell by using a soapy water solution and soft cloth. Do not use
solvents or abrasive cleaning detergent. Switch the product to Grind Mode and
put it in a clean, dry location for storage.
TROUBLESHOOTING
PARTS LIST
WHOLE PRODUCT
PART # DESCRIPTION
- Front Cover Lens
- Cap Shell
- Shade Control Knob
- ADF
- Inner Cover Lens
- ADF Holder
- Sweatband
- Headband
- Headgear Angle & Distance Adjusting Device
- Headgear Diameter Adjusting Device
ADF PARTS
PART # DESCRIPTION
- Self-Test Button
- Low Voltage Indicator
- Delay Control Knob
- Sensitivity Control Knob
- LCD
- Lithium Batteries
- Solar Panel
- Arc Sensor
- UV/IR Filter
WARRANTY
TWO YEAR LIMITED WARRANTY
PORTER-CABLE® will repair or replace, without charge, any defects due to
faulty materials or workmanship for two years from the date of purchase. This
warranty does not cover part failure due to normal wear or tool abuse. For
further detail of warranty coverage and warranty repair information, visit
www.portercable.com or call
888-848-5175. This warranty does not
apply to accessories or damage caused where repairs have been made or
attempted by others. This warranty gives you specific legal rights and you may
have other rights which vary in certain states or provinces.
WARNING LABEL REPLACEMENT
If your warning labels become illegible or are missing, call
888-848-5175 for a free replacement.
PORTER-CABLE® and the PORTER-CABLE® logo are registered trademarks of PORTER-
CABLE® and are used under license. All rights reserved.
JS Products
6445 Montessouri Street Las Vegas, NV 89113
702-212-1300
www.jsproducts.com