PCB370SS 16 In. (406 Mm) Variable Speed Scroll Saw

16 IN. (406 MM) VARIABLE SPEED SCROLL SAW SCIE SAUTEUSE 406 MM (16 PO ) À VITESSE VARIABLE SIERRA CALADORA DE VELOCIDAD VARIABLE, DE 406 MM (16 PULG.)

Instruction Manual Manuel d’instructions Manual de instrucciones www.portercable.com
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.
ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
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CATALOG NUMBER PCB370SS

TABLE OF CONTENTS
SECTION PRODUCT SPECIFICATIONS……………………………………………………………………………………………………… CALIFORNIA PROPOSITION 65………………………………………………………………………………………………….. SAFETY GUIDELINES – DEFINITIONS ………………………………………………………………………………………… GENERAL SAFETY RULES ………………………………………………………………………………………………………… SCROLL SAW SAFETY………………………………………………………………………………………………………………. ELECTRICAL REQUIREMENTS AND SAFETY……………………………………………………………………………… TOOLS NEEDED FOR ASSEMBLY………………………………………………………………………………………………. CARTON CONTENTS…………………………………………………………………………………………………………………. UNPACKING YOUR SCROLL SAW …………………………………………………………………………………………….. KNOW YOUR SCROLL SAW ……………………………………………………………………………………………………… GLOSSARY OF TERMS……………………………………………………………………………………………………………… ASSEMBLY AND ADJUSTMENTS……………………………………………………………………………………………….. OPERATION …………………………………………………………………………………………………………………………….. MAINTENANCE…………………………………………………………………………………………………………………………. ACCESSORIES AND ATTACHMENTS…………………………………………………………………………………………. TROUBLESHOOTING GUIDE……………………………………………………………………………………………………… PARTS LIST………………………………………………………………………………………………………………………………. WARRANTY……………………………………………………………………………………………………………………………….

PAGE 2 3 3 4 5 7 8 8 9 10 11 12 17 21 22 23 24 28

PRODUCT SPECIFICATIONS

MOTOR

Power Source………………….. Speed…………………………….. Speed Control………………….. BLADE Type…………………………….. Depth of Throat…………………..

120 V AC, 60 HZ, 1.6 Amp 500-1500 RPM Electric
Pin-end or Plain-end 16-1/16 in. (408 mm)

Blade Stroke…………………….. 11/16 in. (17.5 mm) Depth of 45° Cut………………. 1-1/16 in. (27 mm) Right ;
3/4 in. (19 mm) Left

Depth of 90° Cut………………… 2 in. (50.8 mm)

TABLE Size……………………………
Tilt…………………………….. SAWDUST BLOWER WORK LIGHT

12-43/64 in. x 18-1/2 in. (322 mm × 470 mm) 45° Left ; Right Yes 10 W (maximum)

! WARNING
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tools. The scroll saw is wired at the factory for 110-120 Volt operation. It must be connected to a 120V,1.6 AMP branch circuit and use a 1.6 AMP time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

2009/10

2

Printed in China

CALIFORNIA PROPOSITION 65
! WARNING
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints, Crystalline silica from bricks and cement and other masonry products, and Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemical: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.
! WARNING
Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
SAFETY GUIDELINES – DEFINITIONS
WARNING ICONS Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol intended to alert you to and/or instruct you how to avoid a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.
SAFETY ALERT: Precautions that involve your safety.

PROHIBITION

WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.

READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders must read and understand instruction manual before using this product. KEEP HANDS AWAY FROM THE MOVING PART AND CUTTING SURFACE: Failure to keep your hands away from the moving part and cutting surface will result in serious personal injury.

SUPPORT AND CLAMP WORK

! DANGER ! WARNING ! CAUTION CAUTION

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION: Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
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POWER TOOL SAFETY

GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense, staying alert and knowing how to use your power tool.
! WARNING
To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following.

READ and become familiar with the entire

Instruction Manual. LEARN the tool’s

application, limitations and possible hazards.

2. KEEP GUARDS IN PLACE and in working order.

3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

5. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations, or expose them to rain or snow. Keep work area well lit.

6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area.

7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.

8. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed.

10. USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table on page 6 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

11. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

ANSI Z87.1 could seriously injure you when they break.

13. WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust.

SECURE WORK. Use clamps or a vise to

hold work when practical. It is safer than

using your hand and it frees both hands to

operate the tool.

15. DISCONNECT TOOLS FROM POWER SOURCE before servicing, and when changing accessories such as blades, bits and cutters.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in the OFF position before plugging the tool in.

17. USE RECOMMENDED ACCESSORIES. Consult this Instruction Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others.

18. NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

19. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function ­ check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

20. NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER “OFF”. Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source.

21. DO NOT OVERREACH. Keep proper footing and balance at all times.

22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

23. DO NOT use power tool in presence of flammable liquids or gases.

24. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medicationn that could affect your ability to use the tool properly.

12. ALWAYS WEAR EYE PROTECTION. Any power tool can throw foreign objects into the eyes and could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI Safety standard
Z87.1. Everyday eyeglasses have only impact­ resistant lenses. They ARE NOT safety glasses. NOTE: Glasses or goggles not in compliance with

25. Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal.
26. WEAR HEARING PROTECTION to reduce the risk of induced hearing loss.

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SCROLL SAW SAFETY

SPECIFIC SAFETY INSTRUCTIONS FOR THIS SCROLL SAW
1. READ AND UNDERSTAND all safety instructions and operating procedures throughout the manual.
2. DO NOT OPERATE the Scroll Saw until it is completely assembled and installed according to the instructions.
3. SHOULD any part of Scroll Saw be missing, damaged, or fail in any way, or any electrical component fail to perform properly, shut off the switch and remove the plug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation.

13.HOLD WORKPIECE FIRMLY against the table top.
14.NEVER CUT MATERIAL that is too small to be held safely.
15.DO NOT USE dull or bent blades.
16.TURN THE SAW OFF AND UNPLUG THE CORD if the blade binds in the saw kerf while being backed out of the workpiece, usually caused by sawdust clogging the kerf. If this happens, turn off the scroll saw and unplug the power cord. Wedge open the kerf and back the blade out of the workpiece.
17.DO NOT feed the material too fast while cutting. Only feed the workpiece at the rate the saw will cut.

4. IF YOU ARE NOT thoroughly familiar with the operation of a Scroll Saw, obtain advice from your supervisor, instructor or other qualified person.
5. SERIOUS INJURY could occur if the tool tips over or you accidentally hit the cutting tool. Do not store anything above or near the tool.
6. AVOID INJURY from unexpected saw movement. Place the saw on a firm level surface where the saw does not rock and bolt or clamp the saw to its support.
7. YOUR SCROLL SAW MUST BE SECURELY FASTENED to a stand or workbench. If there is any tendency for the stand or workbench to move during operation, the stand or workbench MUST be fastened to the floor.

18. TURN THE POWER OFF, make sure the scroll saw comes to a complete stop before installing or removing an accessory, and before leaving the work area.
19.DO NOT START the saw with workpiece pressing against the blade. Slowly feed the workpiece into the moving blade.
20.WHEN CUTTING a large workpiece, MAKE SURE the material is supported at table height.
21.EXERCISE CAUTION when cutting workpieces that are round or irregularly shaped, workpieces can pinch the blade.
22.ALWAYS release blade tension before loosening the blade holder screw.

8. THIS SCROLL SAW is intended for indoor use only.
9. TENSION BLADE PROPERLY before starting the saw. Recheck and adjust tension as needed.
10.BLADE TEETH MUST POINT downward toward the table.
11.TABLE MUST BE CLEARED of all debris before operating saw. Do not perform lay out, set up or assemble work on the table when the saw is in operation.

23.MAKE CERTAIN table tilting lock is tightened before starting the machine.
24.NEVER REACH under the scroll saw table when motor is running.
25.CHECK FOR DAMAGED PARTS before each use. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting or any other conditions that may affect operation. Parts that are damaged should be properly repaired or replaced before using the tool.

12.TO PREVENT INJURIES, avoid awkward hand or finger positions, where a sudden slip could cause a

26.THINK SAFETY.

hand to move into the blade when operating the saw.

5

ELECTRICAL REQUIREMENTS AND SAFETY

POWER SUPPLY AND MOTOR SPECIFICATIONS
! WARNING
To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tool. Your tool is wired at the factory for 120V operation. Connect to a 120V, 1.6 Amp circuit and use a 1.6 Amp time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn, cut, or damaged in any way, have it replaced immediately.
GROUNDING INSTRUCTIONS
! WARNING
This tool must be grounded while in use to protect the operator from electrical shock.
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electrical cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.
CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not certain the tool is properly grounded.
USE only 3-wire extension cords that have three-pronged grounding plugs with three-pole receptacles that accept the tool’s plug. Repair or replace damaged or worn cords immediately.

Use a separate electrical circuit for your tool. This circuit must not be less than #18 wire and should be protected with a 1.6 Amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

GUIDELINES FOR EXTENSION CORDS

USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use an extension cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power, overheating and burning out of the motor. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified technician before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

MINIMUM GAUGE FOR EXTENSION CORDS (AWG)

(When using 120 volts only)

Ampere Rating

Total length of Cord

More Than

Not More Than

25 50 100 150 ft. (7.62 15.24 30.48 45.72 m)

AWG- American Wire Gauge

0

6

18 16 16 14

6

10

18 16 14 12

10

12

16 16 14 12

12

16

14 12 Not Recommended

! WARNING
This tool is for indoor use only. Do not expose to rain or
use in damp locations.

This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1. Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Fig. 2) can be used to temporarily connect this plug to a two-contact grounded receptacle. The adapter (Fig. 2) has a rigid lug extending from it that MUST be connected to a

6

permanent earth ground, such as a properly grounded receptacle box.

! CAUTION

In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

Fig. 1

Three-Pronged Plug

Fig. 2

Grounding Prong Properly Grounded Three-Pronged Receptacle

Grounding Lug

Make sure this is connected to a known ground.

Adapter

Two-Pronged Receptacle

7

TOOLS NEEDED FOR ASSEMBLY

Supplied

Not Supplied

3 mm hex key

Medium screwdriver

2 Phillips screwdriver

Adjustable wrench

CARTON CONTENTS

UNPACKING AND CHECKING CONTENTS
Carefully unpack the scroll saw and all its parts, and compare against the list below and the illustration on the next page. With the help of an assistant place the saw on a secure surface and examine it carefully.
! WARNING
· To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. The cord must remain unplugged whenever you are adjusting/ assembling the scroll saw.
· The scroll saw is heavy and should be lifted with care. If needed, get the assistance of someone to lift and move the scroll saw.
· If any part is missing or damaged, do not attempt to assemble the scroll saw, or plug in the power cord until the missing or damaged part is correctly replaced.

TABLE OF LOOSE PARTS ITEM DESCRIPTION

A.

Scroll saw assembly

B.

Hardware bag assembly

Blade

Hex key

QUANTITY 1
1 1

STAND

C.

Short upper support

2

D.

Long upper support

2

E.

Leg

4

F.

Short bottom support bracket

2

G.

Long bottom support bracket

2

H.

Stand hardware bag

Cushion

4

Serrated toothed Hexagon flange nut

20

Cap hd. sq.neck bolt

16

Hex. hd. bolt

4

Flat washer

4

Spacer

4

8

UNPACKING YOUR SCROLL SAW

OFF
A

B

C

D

E

F

G

H

9

KNOW YOUR SCROLL SAW

Quick release tension lever Blade storage

Tension knob

Variable speed control knob Blade guard foot lock knob
Upper arm Blade lock knob
Blade guard foot

Stand

ON/OFF switch Work light
Blade
Bevel scale
Table lock knob 10

Work light ON/OFF switch Mounting holes
Sawdust blower Worktable Sawdust collection port

GLOSSARY OF TERMS

SCROLL SAW TERMS
BEVEL SCALE ­ Represents the degree of table angle from 0° to 45° when the table is tilted for bevel cutting.
BLADE GUARD FOOT ­ Guards the blade and keeps your workpiece from rising. Helps protect fingers from blade contact.
BLADE GUARD FOOT LOCK KNOB ­ Allows you to raise or lower the foot and lock it at the desired height.

WOODWORKING TERMS
BLADE TOOTH SET ­ The total width the blade will cut based on the distance from the outside point of one bent tooth to the outside point of the next bent tooth establishing set of teeth.
DEFLECTION ­ Slight movement of blade in the horizontal direction while the blade is moving inline during cutting operation. This may be caused by the blade following the grain or the path of least resistance.

BLADE HOLDERS ­ Retain and position the blades.

FEED ­ Rate of moving material to be cut into the blade.

BLADE STORAGE ­ Provides convenient easy access to extra blades or wrenches.
QUICK RELEASE TENSION LEVER ­ Quickly loosens and retightens the blade to its original tension. The tension lever quickly sets and resets the blade tension when performing interior cutting operations or changing blades.
SAWDUST BLOWER ­ Keeps sawdust from covering the line of sight for more accurate cuts. The best results occur when the blower tube is directed toward the blade and workpiece.
SAWDUST COLLECTION PORT ­ Allows vacuum hose or attachments to be used to remove the sawdust from under the table and base.
TABLE LOCK KNOB ­ Securely locks the table at the angle desired for bevel cutting.
VARIABLE SPEED ON/OFF CONTROL KNOB ­ Variable switch dial allows greater versatility when cutting a variety of materials. Adjust the speed to the desired setting, between 500 to 1500 strokes per minute (SPM), by turning the control knob clockwise or counter clockwise.

KERF ­ The slot cut by the blade.
LEADING EDGE ­ The front edge of the workpiece that is guided into the blade.
SAW BLADE PATH ­ Area or line of sight of the workpiece moving in line toward the saw blade edge.
SURFACE ­ Top of workpiece being cut.
TRAILING EDGE ­ The end of the workpiece edge last cut by the saw blade.
WORKPIECE ­ Material on which the cutting operation is being performed.

Leading edge Kerf Surface

Saw blade path

Workpiece

Trailing edge

11

ASSEMBLY AND ADJUSTMENTS

Estimated Assembly Time: 25 – 40 Minutes.

INSTALLING THE STAND (FIG. A)

1. Unpack all parts and group by type and size. Refer

to the parts list for correct quantities.

2. Bag “H” – Attach one short upper support (1) to top of

leg (2) using one bolt (3) and nut (4).

NOTE:

Align detents in stand leg with support brackets to

ensure proper fit.

Do not tighten bolts until stand is properly

aligned (see step #8 before tightening).

3. Attach other end of short upper support (1) to top of

another leg (2) using one bolt (3) and nut (4).

4. Bag “H” – Attach one short bottom support (5) to

center of each leg using bolt (3) and nut (4). This

completes the front frame section.

5. Assemble rear frame section in exactly the same

manner.

6. Bag “H” – Join front and rear frame assemblies using

two long upper supports (6) and two long bottom

supports (7), bolts and nuts.

7. Bag “H” – Insert foot pad (8) into bottom of leg.

Repeat for each leg.

8. Place stand on level surface and adjust so all legs

are contacting the floor and are at similar angles to

the floor, and detents in stand leg align with support

brackets, then tighten all bolts.

NOTE: To avoid rocking, all bolts must be tightened

securely.

9

Fig. A

10

! WARNING
The stand is designed only for use with scroll saw.
Do not climb, sit or stand on the stand assembly. Do not use the stand on uneven or unstable
surface. To avoid injury, do not connect this scroll saw to
the power source until it is completely assembled and adjusted and you have read and understood this instruction manual.
MOUNTING THE SCROLL SAW (FIG. A, B) 1. To mount your scroll saw to the stand, position the
leg stand on a firm, level surface. 2. Matching the holes (13) in the scroll saw base with
the holes in the leg stand, place the scroll saw on the stand. 3. Secure the stand and saw using the hex head bolts (9), flat washers (10), sleeve (11-Fig. A) and nuts (12) provided. 4. Tighten all four nuts. NOTE: Do not over tighten nuts holding saw to stand. This may damage the saw base.
Fig. B
9
OFF
10
13

3

4

11

12

12

6 1

8

7

5

2 Front Side Frame Assembly

12

MOUNTING SCROLL SAW TO WORK SURFACE (FIG. C) 1. If mounting the scroll saw to a workbench, a solid
wood bench is preferred over a plywood board to reduce noise and vibration. 2. The hardware to mount this saw is NOT supplied with the saw. The hardware as shown in Fig. C should be used:
Fig. C
1 2 3

2

5

4

6

1. (3) Hex head bolts; length as required

2. (6) Flat washers

3. Foam pad or carpet (optional)

4. (3) Lock washers

5. (3) Hex nuts

6. (3) Jam nuts

BLADE STORAGE (FIG. D) Blade storage is located on the left rear side of the scroll saw body. Pull out the blade storage door (1) to open. The compartment can conveniently store your hex wrenches and both Pin-end and Plain-end blades.

Fig. D

Fig. E

1 BLADE REMOVAL AND INSTALLATION

PLAIN-END BLADE REMOVAL AND INSTALLATION This scroll saw accepts 5-inch (127 mm) Plain-end or Pin-end blades to cut a wide variety of materials.

Plain-end type blades are recommended whenever fine, accurate and intricate work is being performed on 3/4 in. (19 mm) or thinner material. It will take slightly longer to assemble the blade and blade tension, but you will also be able to use finer blades for cutting a thinner kerf.
! WARNING
To avoid injury from accidental starting, always turn the switch OFF (O) and remove power cord plug from power source before removing or replacing the blade.

Plain-end blade removal (FIG. F, G, H) 1. To remove the blade (1-Fig. G), loosen the blade
tension by lifting the quick release tension lever (2-Fig. F).

Fig. F

1

2

1
SAWDUST COLLECTION PORT (FIG. E) This scroll saw will accept a hose or vacuum accessory (not provided) to be connected to the port (1) on the right side of base. If excessive sawdust buildup occurs inside the base, use a wet /dry vacuum cleaner or manually remove sawdust by removing the screws on the left side of saw. Reattach the metal plate and screws before starting the saw. This will keep your saw cutting efficiently.

2. Loosen the upper blade holder (3) by turning the blade holder lock knob (4) counterclockwise. (Fig. G) NOTE: The hex set screw (5) on the left side is used for fine adjustments and is only adjusted if the blade is not perpendicular to the table.

13

Fig. G

5

4

1

3

7

8

3. Tilt the table to 0° and tighten the table lock knob

(6-Fig. H). Loosen the lower blade holder lock knob

(7-Fig. G) under the table on the left side of the lower

blade holder (8-Fig. G) by turning counterclockwise.

4. Pull down on the arm, and then remove the blade

from the upper and lower blade holders by pulling

forward and lifting the blade through the access hole

(9) in the table (10). (Fig. H)

Fig. H

1 10

9 6

3. Tilt the table to 0° bevel setting and lock the bevel knob (6). (Fig. H)
4. Insert the other end of the blade into the upper blade holder slot (12-Fig. I) and then tighten the quick release tension lever (14-Fig. J). NOTE:
Apply slight downward pressure against the upper arm (3) when installing the blade into the upper blade holder. (Fig. I)
Clamp plain-end blades more tightly by using a hex wrench through the screw (13).
5. Tighten the tension on the blade by turning the tension knob (15) clockwise. Check the tension on the blade. If too loose, turn knob clockwise. (Fig. J)
CAUTION
Overtightening blade will cause blade breakage.

NOTE: The quick release lever must always be down to make tension adjustments. Release the quick release lever only during blade changing operations. If the blade is tightened too tight, the lever will be difficult to lower and could result in damage to the blade holder or arm assembly.

Fig. J

15

14

Plain-end blade installation (FIG. H, I, J)

CAUTION
In order to avoid uncontrollable lifting of the workpiece, the teeth of the blade should ALWAYS point downward. 1. Install the new blade (1) through the access hole (9)
in the table (10) with teeth pointing down. (Fig. H) 2. Insert the new blade (1) into the lower blade holder
slot (11), then tighten the lower blade holder knob (7). (Fig. I)

Fig. I

3

4

PIN-END BLADE REMOVAL AND INSTALLATION
! WARNING
To prevent personal injury, always turn the saw OFF and disconnect the plug from the power outlet before changing blades or making adjustments.
Pin-end type blades are thicker for stability and faster assembly. These blades are used whenever faster cutting on a variety of materials and 3/4 in. (19 mm) thickness or greater are required. Use whenever less precision or thicker kerf cutting is acceptable.

13

1

12

7 11

NOTE: When installing Pin-end blades, the set screws located on the upper and lower blade holders should not be over or under tightened. The slot must be slightly wider than the thickness of the blade. After the blade is installed, the blade tension mechanism will keep the 14 Pin-end in place.

Pin-end blade removal (FIG. K, L) 1. To remove the blade, loosen the tension by lifting the
quick release tension lever (1). (Fig. K)

Fig. M

Fig. K 1

4 2
1

3

2. Remove the blade (2) from the upper (4) and lower (5) blade holder by pulling down on the arm then pulling forward to release, and lift the blade through the access hole. (Fig. L)
Fig. L

2

4

2. Make sure the pins are properly located in the upper (4) and the lower (3) blade holders. (Fig. M)
3. To tension the blade (1-Fig. M), lower the quick release tension lever (5). Check the tension on the blade. If tension is too tight, turn the knob (6) counterclockwise. If tension is too loose, turn the knob (6) clockwise (Fig. N). NOTE: If the blade is over tightened, the lever will be difficult to lower and could result in damage to the blade holder or arm assembly.
4. Tighten both upper and lower blade holder knobs.
Fig. N

5

5

6

3. Tilt the table to a 45° angle and lock the bevel lock knob to view lower blade holder (5-Fig. L) for removing the blade. NOTE: Apply slight downward pressure on the upper arm when removing blade from upper blade holder.
Pin-end blade installation (FIG. M, N) NOTE: Do not tighten the lock knobs when using Pin-end blades.
! WARNING
In order to avoid uncontrollable lifting of the workpiece, the teeth of blade should always point downward.

BLADE GUARD FOOT ADJUSTMENT (Fig. O, P) NOTE: User must keep constant downward pressure on workpiece when cutting. The blade guard foot is not designed to hold down the workpiece, but is rather to help prevent the workpiece from lifting up excessively.
When cutting at angles, the blade guard foot (1) should be adjusted so it is parallel to the table and rests flat above the workpiece.

1. Install the blade (1) by inserting one end of it through the access hole (2) of throat plate in the table. Hook the lower blade pin in the pin recess in the lower blade holder (3) and then the upper blade pin in the upper blade holder (4). (Fig. M)

1. To adjust, loosen the blade guard screw (2) with hex wrench, tilt the foot so it is parallel to table and tighten the screw.
2. Loosen the blade guard foot lock knob (3- Fig. P) to raise or lower the foot until it rests slightly above the workpiece. Tighten blade guard foot lock knob.

15

Fig. O

Fig. Q

2 1
SAWDUST BLOWER (FIG. P) The sawdust blower (4) should be positioned to point to the blade and workpiece to blow sawdust out of the lineof-sight when cutting. It is not designed to blow all of the sawdust off the table.
Fig. P

3

4

BLADE SELECTION (FIG. Q)
! WARNING
To avoid injury from accidental starting, always turn the switch OFF and unplug the scroll saw before moving, replacing the blade or making adjustments.
This scroll saw accepts 5-in. (127-mm) length blades with a wide variety of blade thickness and widths. The type of material and cutting operations (size of radius or curve) will determine the number of teeth per inch. As a rule, always select the narrowest blades for intricate curve cutting and the widest blades for straight and large curve cutting operations.
The following table represents suggestions for various materials. When purchasing blades, refer to the back of the package for the best use of blades and speeds on various materials.
Use this table as an example, but practice and your own personal preference will determine the best selection method.

9.5-15

15-28

30-48

TEETH/ INCH TPI
9.5-15

BLADE WIDTH INCH 0.110
(2.8 mm)

BLADE BLADE/

THICKNESS SPM

MATERIAL CUT

INCH

Medium turns on 1/4

0.018
(0.46 mm)

400-1200

in. in.

(6.35 mm) to 1-3/4 (44.45 mm) wood,

soft metal, hardwood

15-28 30-48

Small turns on 1/8 in.

.055-.110
(1.4-2.8 mm)

.010-.018
(0.25-0.46 mm)

800-1800

(3.18 (38.1

mm) mm)

to 1-1/2 in. wood, soft

metal, hardwood

Non-ferrous

.024-.041 .012-.019
(0.6-1.0 mm) (0.3-0.48 mm)

Varies

metals/hardwoods using very slow

speeds

NOTE: When using blades, sometimes speeds must change to compensate for smaller curves, radii or smaller diameters. Thinner blades will have more possibilities for blade deflection when cutting angles which are not perpendicular to the table. Read BASIC SCROLL SAW OPERATION for more suggestions.

NOTE: The blade must be installed with the teeth pointing downward, to prevent the workpiece from being pulled upward by the saw blade action.

16

OPERATION

VARIABLE SPEED CONTROL AND ON/OFF SWITCH
! CAUTION
For your own safety, always push the switch “OFF” when the scroll saw is not in use. Also, in the case of power failure (all of your lights go out) push the knob “OFF”. Remove the plug from the power source outlet to avoid accidental starting.
The variable speed control allows greater versatility to cut a variety of materials such as wood, plastics, non-ferrous metals, etc. Depending on the hardness and thickness of material, the speed should be reduced to allow the blade teeth to remove cut material from the kerf.
VARIABLE SPEED CONTROL KNOB (FIG. R) The variable speed control allows greater versatility to cut a variety of materials such as wood, plastics, nonferrous metals, etc. Depending on the hardness and thickness of material, the speed should be reduced to allow the blade teeth to remove cut material from the kerf. 1. Your saw is equipped with a variable speed control
knob (1). The blade stroke rate may be adjusted by simply rotating the variable speed control knob (1). 2. Turn the control knob clockwise to increase up to 1,500 strokes per minute (SPM). Turn the control knob counterclockwise to reduce, down to 500 strokes per minute (SPM).
ON/OFF SWITCH (FIG. R) 1. To turn power ON, press on/off rocker switch (2) to
“ON” position. 2. To turn power OFF, press on/off rocker switch to
“OFF” position.
WORK LIGHT (FIG. R) 1. To turn work light on, press on/off rocker switch (3) to
“ON” position. 2. To turn off work light, press on/off rocker switch to
“OFF” position.

Fig. R 3
1 2
REPLACING THE BULB (FIG. S) 1. Use only a 10 watt maximum bulb. Turn the light
switch off and unplug the saw. 2. Turn the old bulb counterclockwise then remove
it. Place a new bulb (1) into socket (2) and turn it clockwise until it locks into position. Fig. S
1
2
OVERLOAD BREAKER (Fig. R, T) When the motor is overloaded during operation, the overload breaker switch (4) will cause the motor to stop automatically to prevent damage to the motor. Push in the ON/OFF switch (2) to turn saw OFF, after that push the ON/OFF switch (2) to ON to start the saw.
Fig. T 4

ON

17

RECOMMENDATIONS FOR CUTTING 1. When feeding the workpiece into the blade do not
force the leading edge of the workpiece into the blade because the blade will deflect, reducing the accuracy of cut and possibly breaking the blade. Allow the saw to cut material by guiding the workpiece into the blade as it cuts. 2. The blade teeth cut material ONLY on the down stroke. 3. You must guide the wood into the blade slowly because the teeth of the blade are very small and they can only remove wood when they are on the down stroke. 4. There is a learning curve for each person who wants to use this saw. During that period of time it is expected that some blades will break until you learn how to use the saw and receive the greatest benefit from the blades. 5. Best results are achieved when cutting wood less than one inch (25.4 mm) thick. 6. When cutting wood thicker than one inch (25.4 mm), the user must guide the wood very slowly into the blade and take extra care not to bend or twist the blade while cutting in order to maximize blade life. 7. Teeth on scroll saw blades wear out and must be replaced frequently for best cutting results. Scroll saw blades generally stay sharp for 1/2 to 2 hours of cutting. 8. To get accurate cuts, be prepared to compensate for the blade’s tendency to follow the wood grain as you are cutting. 9. This scroll saw is intended to cut wood or wood products. 10.When choosing a blade to use with your scroll saw, consider very fine, narrow blades to scroll cut in thin wood 1/4 in. (6.4 mm) thick or less. Use wider blades for thicker materials but this will reduce the ability to cut tight curves. 11.This saw uses 5 in. (127 mm) long pin or plain end type blades. 12.Blades wear faster when cutting plywood or particle board which is very abrasive. Angle cutting in hardwoods reduces blade tooth set faster due to the blade deflection.

FREEHAND CUTTING (FIG. U) 1. Lay out desired design, or secure design to the
workpiece (1). 2. Raise the blade guard foot (2) by loosening the blade
guard foot lock knob (3). 3. Position the workpiece against the blade and place
the blade guard foot slightly above the top surface of the workpiece. 4. Secure the blade guard foot (2) by tightening the blade guard foot lock knob (3). 5. Remove the workpiece from the blade prior to turning the scroll saw ON. Pull the variable speed control knob (4) out and set the desired speed by turning the control knob clockwise or counterclockwise.
! CAUTION
In order to avoid uncontrollable lifting of the workpiece and to reduce blade breakage, do not turn saw ON while the workpiece is against the blade. 6. When turning the scroll saw ON, position the workpiece against scrap wood prior to touching the leading edge of the workpiece against the blade. NOTE: For your own safety, use the scrap wood to perform the cutting especially for the small workpiece. 7. Slowly feed the workpiece into the blade by guiding and pressing the workpiece down against the table.
! CAUTION
Do not force the leading edge of the workpiece into the blade. The blade will deflect, reducing accuracy of cut, and may break. 8. When the cut is complete, move the trailing edge of the workpiece beyond the blade guard foot. Turn the scroll saw OFF.
Fig. U

4

OFF
3

2 1

9

18

ANGLE CUTTING (FIG. U, V)
! WARNING
To avoid injury, always keep your hands off the underneath of the table during operating.

1. Lay out or secure design to workpiece (1). 2. Move the blade guard foot (2) to the highest position
by loosening the blade guard foot lock knob (3) and retighten. 3. Tilt the table (5) to the desired angle by loosening the table lock knob (6) and move the table to the proper angle, using the degree scale (7) and the pointer (8). 4. Tighten the table lock knob (6). 5. Loosen the blade guard screws (9-Fig. U), and tilt the blade guard to the same angle as the table (5). Retighten the blade guard screw. 6. Position the workpiece on the left and right side of the blade (10). Lower the blade guard foot slightly above the surface by loosening the blade guard foot lock knob (3). 7. Follow items 4-8 under FREEHAND CUTTING OPERATION.

Fig. V 8

3 7 10

1 5

2

6

RIP OR STRAIGHT LINE CUTTING (FIG. W) Tools Needed (Not Included)

QUANTITY DESCRIPTION

2

Small C-clamps

1

Ruler or measuring tape

1

12-inch (304.8 mm) -straight scrap of

wood (Thickness to match workpiece)

1

A piece of wood, metal, plastic etc. with

a straight edge

1. Raise the blade guard foot (1) by loosening the blade guard foot lock knob (2) on the left side of the upper arm. Measure from the tip of the blade (3) to the desired distance. Position the straight edge (4) parallel to the blade at that distance.
2. Clamp the straight edge (4) to the table (5). 3. Recheck your measurements, using the workpiece to
be cut, and make sure the scrap wood (6) is secure. 4. Position the workpiece against the blade and place
the blade guard foot (1) slightly above the top surface of the workpiece. 5. Secure the blade guard foot in place by tightening the foot lock knob. 6. Remove the workpiece from the blade prior to turning the scroll saw ON. Set the desired speed by turning the control knob clockwise or counterclockwise.
! CAUTION
In order to avoid uncontrollable lifting of the workpiece and reduce blade breakage, do not turn saw ON while the workpiece is against the blade. 7. Position the workpiece against the straight edge (4) prior to touching the leading edge of the workpiece against the blade (3). 8. Slowly feed the workpiece into the blade, guiding the workpiece against the straight edge and press the workpiece down against the table while cutting.
! CAUTION
Do not force the leading edge of the workpiece into the blade. The blade will deflect, reducing accuracy of cut and may break. 9. When the cut is complete, move the trailing edge of the workpiece beyond the blade guard foot. Turn the scroll saw OFF. NOTE: When cutting a narrow workpiece use push sticks.
Fig. W

2

5

3

1

6 4

19

INTERIOR CUTTING (FIG. X) 1. Lay out the design on the workpiece (1). Drill a 1/4 in.
(6.4 mm) hole in the workpiece. 2. Release the quick release tension lever (2), remove
the blade (3). Refer to BLADE REMOVAL AND INSTALLATION. 3. Place the workpiece on the saw table with the workpiece hole (4) over the access hole in the table (5). 4. Install the blade (3) through the hole in the workpiece and lower the quick release tension lever (2). 5. Follow the process, items 3-8, under FREEHAND CUTTING OPERATIONS. 6. When finished making the interior scroll cuts simply turn the scroll saw OFF, remove the blade from the blade holder and remove the workpiece from the table.
Fig. X 2
3

4

1

5

20

MAINTENANCE

! WARNING
For your own safety, turn the switch off and remove the plug from the power source outlet before maintaining or lubricating your scroll saw.
GENERAL MAINTENANCE
! WARNING
Frequently blow out dust and grit that accumulates in the motor housing using compressed air.
ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
· ANSI Z87.1 eye protection (CAN/CSA Z94.3), · ANSI S12.6 (S3.19) hearing protection, · NIOSH/OSHA/MSHA respiratory protection.

LUBRICATION Ball bearings in the scroll saw are packed with grease at the factory and require no further lubrication.
Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts.

An occasional coat of paste wax on the work table will allow the wood being cut to glide smoothly across the work surface.
! WARNING
To avoid shock or fire hazard, if the power lead is worn or cut in any way, replace it immediately.

21

ACCESSORIES AND ATTACHMENTS

AVAILABLE ACCESSORIES
! WARNING
Since accessories, other than those offered by PorterCable, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only Porter-Cable recommended accessories should be used with this product.

! WARNING
Do not use any accessory unless you have completely read the Instruction Manual for that accessory.

A complete line of accessories is available from your Porter-Cable Factory Service Center or a Porter-Cable Authorized Warranty Service Center. Please visit our Web Site www.portercable.com for a catalog or for the name of your nearest supplier.

22

TROUBLESHOOTING GUIDE

! WARNING

To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments.

REPLACEMENT PARTS
Use only identical replacement parts. For a parts list or to order parts, visit our service website at www.portercable. com. You can also order parts from your nearest Porter-Cable Factory Service Center or Porter-Cable Authorized Warranty Service Center. Or, you can call our Customer Care Center at 888-609-9779.

SERVICE AND REPAIRS
All quality tools will eventually require servicing and/or replacement of parts. For information about Porter-Cable, its factory service centers or authorized warranty service centers, visit our website at www.portercable.com or call our Customer Care Center at 888-609-9779. All repairs made by our service centers are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by others. You can also write to us for information at Power Tool Specialists, 684 Huey Road Rock Hill, SC 29704, 888-609-9779 – Attention: Product Service. Be sure to include all of the information shown on the nameplate of your tool (model number, type, serial number, etc.).

SYMPTOM Breaking blades

POSSIBLE CAUSES 1. Wrong tension.
2. Overworking blades.
3. Wrong blade application. 4. Twisting blade in wood.

CORRECTIVE ACTION
1. Adjust blade tension. See BLADE REMOVAL AND INSTALLATION section.
2. Reduce feed rate. See BLADE REMOVAL AND INSTALLATION section.
3. Use narrow blade. See BLADE SELECTION section. 4. Avoid side pressure on blade. See BLADE REMOVAL
AND INSTALLATION section.

Motor will not run.

1. Defective cord or plug. 2. Defective motor. 3. Blown overload breaker.

1. Replace defective parts before using saw again. See ELECTRICAL REQUIREMENTS AND SAFETY section.
2. Call Service Center. Any attempt to repair this motor may create a HAZARD unless the repair is done by a qualified technician.
3. Push the on/off switch to the OFF (O) position. Let the motor cool. See OPERATION-OVERLOAD BREAKER section.

Excessive vibration. 1.

NOTE: There will always

be some vibration

present when the saw

is running because of

motor operation.

Improper mounting of saw. 1.

Unsuitable mounting

surface.

Loose table or table resting 3.

against motor.

Loose motor mounting.

See mounting instructions in this manual for proper mounting technique. The heavier your workbench is, the less vibration will occur. A plywood workbench will not be as good a work surface as the same size solid lumber. Tighten the table lock knob.
Tighten motor mounting screw.

Blade run out. Blade not in line with arm motion.

1. Blade holders not aligned.

1. Loosen blade holder lock screw holding blade holder to arms. Adjust position of blade holders. Retighten blade holder lock screw. See BLADE REMOVAL AND INSTALLATION section.

For assistance with your product, visit our website at www.portercable.com for a list of service centers, or call the Porter-Cable Customer Care Center at 888-609-9779.
23

PARTS LIST

16 IN. (406 MM) SCROLL SAW

I.D. NO.
04Q4 08JA 0A98 0AM3 0AMW 0C10 0C12 0C15 0DDW 0DF6 0DF8 0ES8 0FPN 0G1U 0GXP 0GXQ 0GXR 0J3M 0J4E 0J4U 0J91 0JAE 0JAZ 0JB0 0JDD 0JPG 0JU4 0JUL 0JUZ 0JVD 0JXR 0K23 0K2B 0K56 0K6U 0K6X 0K70 0K71 0K7F 0KA9 0KBC 0KBD 0KDK 0KDM 0KDR 0KEE 0KKJ 0KQW 0KQX 0KQY 0KTH 0L71
0LSR 0LYN 0U7V 0ZWG
0ZWJ 0ZWL

DESCRIPTION
STICKER SPRING COMPRESSION SPRING WASHER SET PLATE BLADE BLADE BEARING SEAT UPPER ARM ROCKER ASS’Y BELLOWS PLUG HOUSING PVC HOSE EXTENSSION SPRING DUST SHIELD CLAMP-CORD PLUNGER HOUSING SHAFT-PIVOT HEX. WRENCH FLAT WASHER FLAT WASHER SPRING WASHER EXTERNAL TOOTH LOCK WASHER WAVE WASHER WAVE WASHER SPRING PIN HEX. HD. BOLT HEX. SOC. HD. CAP BOLT HEX. SOC. HD. CAP BOLT HEX. SOC. HD. CAP BOLT HEX. SOC. HD. CAP BOLT HEX. SOC. SET SCREW HEX SOC. HD. CAP SCREW HEX SOC. HD. CAP SCREW CR. RE. COUNT HD. SCREW CR.-RE. TRUSS HD. SCREW CR.-RE. TRUSS HD. SCREW CR.-RE. TRUSS HD. SCREW CR.-RE. TRUSS HD. SCREW CR. RE. ROUND WASHER HD. SCREW CR.RE. PAN HD. TAPPING SCREW CR.RE. PAN HD. TAPPING SCREW CR.RE. PAN HD. TAPPING SCREW CR. RE. PAN HD. SCREW CR. RE. PAN HD. SCREW CR. RE. PAN HD. SCREW CR. RE. PAN HD. SCREW CR.RE. PAN HD. ROUND NECK SCREW LOCK NUT NUT LOCK NUT STRAIN RELIEF POWER CABLE
CIRCUIT BREAKER SWITCH STEEL BALL CR. RE. TRUSS HD. TAPPING SCREW BEARING SEAT ASS’Y
BUSH HOUSING

PARTS LIST

SIZE
D=9.5, 5, T=4

6

613-1 618-1.5 4
4.0-12 M40.7-10 M61.0-20 M81.25-40 M50.8-35 M81.25-8 M61.0-16 M61.0-16 M40.7-8
M324-10 M516-25 M418-25 M50.8-16 M50.8-20 M50.8-10 M50.8-50 M50.8 T=5 M61.0 T=6 M81.25 T=8
10 M4*16-16

GL

QTY
1 1 1 1 2 1 1 4 1 1 1 1 1 4 4 1 1 1 1 7 2 1 1 2 1 5 2 1 1 1 1 2 3 2 1 1 1 2 2 2 2 4 1 4 9 4 2 1 1 1 1 1
1 1 1 1
2 1

I.D. NO. DESCRIPTION

0ZWM 0ZWP 0ZWX 0ZX1 0ZX3 20XY 2A4U 2A60 2AN9 2AYB 2E73 2E78 2E79 2EBB 2EBZ 2EC3 2EC4 2EC5 2EC7 2ECB 2ECC 2F35 2G8Y 2GKJ 2LBG 2XHK 2XQS 2XRE 2XRP 2XRQ 2XSE 2XZ2 2XZ7 2XZA 2XZK 2XZL 2XZP 2Y02 2Y1Y 2Y1Z 2Y6G 2YK8 2YPF 2YPG 2YPH 2YPJ 2YPK 2YPL 2YPM 2YPP 2YPQ 2YPR

BLADE BOX PLATE COVER BOTTOM ARM ROCKER CONNECTOR BOX CONNECTOR BOX COVER HEX.SOCKET HD.CAP SCREWS TURNTABLE SPRING GUARD SWITCH BOX BASE TABLE BRACKET- TILT TRUNNION BRACKET CR. RE.COUNT HD. TAPPING SCREW
TURNTABLE COVER PLATE COVER GUIDE HOLDER COVER GUIDE BLOCK WIRE ROPE ASS’Y HOUSING RIGHT RETAINING CLIP ASS’Y FOOT HEX.SOCKET HD.CAP SCREWS INSERT HOLD DOWN ROD MOTOR ASS’Y CONTROLLER ASS’Y ROCKER SWITCH LEAD WIRE ASS’Y LAMP ASS’Y PUSH BUTTON AIR DUCT ASS’Y GUIDE CLAMP INDICATED BUTTON TENSION HANDLE PLUNGER HANDLE HANDLE HOLDER BLADE ASS’Y HOLDER BLADE ASS’Y FOLLOWER PLATE INSTRUCTION MANUAL LABEL CAUTION LABEL LABEL LABEL WARNING LABEL LABEL LABEL WARNING LABEL LABEL TILTING SCALE

2YQB 2YTR 2YZ4

SWITCH BOX COVER LINKAGE BAR ASS’Y ECCENTRIC ASS’Y
HARDWARE BAG

2FGN HARDWARE BAG ASS’Y

SIZE #6 M61.0-20 #6 #6 M512-16

GL M4*0.7-8

QTY
1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1
1

24

16 IN. (406 MM) SCROLL SAW SCHEMATIC
25

0L71 2XRQ 0J3M
@2AYB 2G8Y 4

2YPL 2YTR

0JU4 2 0J912
0AMW2 @0DDW 0KKJ2 0FPN
@0ZWX

@0ZWL

0KEE4 0KDR2

0ZWM

0KDM 0G1U4

0K712

2XHK

2Y6G

0JDD

0J4U5 0JPG5

0KTH 0LSR 0KBD4
0ZX3
0KA9 2 2XRE 0K700ZX1

2XZ7 0ES8

0K562 2XSE

0DF8 0DF6

0JAZ 0JB0

2XZK
2XZ2 0KBC2 2XRP2

2ECC 0GXP4

2YPK

2YPH

2YQB
0KDM3 2AN9

0C15 4 2Y1Y
2YPM
2GKJ 2YPQ

2Y1Z
2Y02 0ZWP 2YPF

0KDR 4 04Q4 0U7V
0JAE

0KQX 0GXQ
20XY2

0J4U 0GXR

0C12 0C10

2XQS 2LBG 2EBB2

0K6U 2XZA

B. Hardware Bag
0C12

0K2B3 0KQY

0JB0

2FGN

0J3M

J

2EC3

L 0KDK
2YZ4 2YPG

2XZL 0A98

0JXR 08JA

0J4U

0LYN

2XZP 2YPJ

0JVD

0AM3

0ZWJ2

J

K

2E73 2YPR

G 0KQW

0ZWG

B K

2E78 2F35 0K7F2 2EC4
B

0JUZ

G 2EC5

0K6X

0KDR3

2A4U 2A60
2EBZ 0J4E 0JUL

2YK8
MINASNTURAULCTION

0K232

2E79

2YPP L J

K 2EC7

2ECB
I

16 IN. (406 MM) SCROLL SAW

PARTS LIST & SCHEMATIC FOR STAND

I.D. NO. DESCRIPTION

0J4P

FLAT WASHER

0JPR

HEX. HD. BOLT

0KJ7

CAP HD. SQ. NECK BOLT

0KRR

SERRATED TOOTHED HEXAGON FLANGE NUT

2LBF

SLEEVE

2LBL

LONG UPPER SUPPORT

2LBM

SHORT UPPER SUPPORT

2LBN

LEG

2LBP

LONG BOTTOM SUPPORT BRACKET

2LBQ

SHORT BOTTOM SUPPORT BRACKET

2LD2

STAND ASS’Y

2LQT

CUSHION

2YPN

WARNING LABEL

HARDWARE BAG

2LD3

HARDWARE BAG ASS’Y

SIZE 816-1.4 M81.25-40 M81.25-16 M81.25 T=7.5

6 #6 #6 #6 #6

QTY 4 4 16 20 4 2 2 4 2 2 1 4 1
1

I. Hardware Bag

0KJ716 0KRR 20

0J4P4 0JPR4

2LQT 4 2LBF 4

2LD3 2LBM2

0KJ716 2LBN4

2YPN

2LQT 4

0KRR 20 2LBP2

0JPR4 0J4P4 2LBF 4 2LBL 2
2LBQ 2

26

NOTE
27

WARRANTY
THREE YEAR LIMITED WARRANTY
PORTER-CABLE will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.portercable.com or call 888-609-9779. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces. In addition to the warranty, PORTER-CABLE tools are covered by our: 1 YEAR FREE SERVICE: PORTER-CABLE will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase. 90 DAYS MONEY BACK GUARANTEE: If you are not completely satisfied with the performance of your PORTER-CABLE Power Tool for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund ­ no questions asked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information. To register your tool for warranty service visit our website at www.portercable.com. WARNING LABEL REPLACEMENT If your warning labels become illegible or are missing, call 888-609-9779 for a free replacement. The following are PORTER-CABLE trademarks for one or more power tools and accessories: a gray and black color scheme; a “four point star” design; and three contrasting/outlined longitudinal stripes. The following are also trademarks for one or more Porter-Cable and Delta products: 2 BY 4®, 890TM, Air America®, AIRBOSSTM, Auto-Set®, B.O.S.S.®, Bammer®, Biesemeyer®, Builders Saw®, Charge Air®, Charge Air Pro®, CONTRACTOR SUPERDUTY®, Contractor’s Saw®, Delta®, DELTA®, Delta Industrial®. DELTA MACHINERY & DESIGNTM, Delta Shopmaster and Design®, Delta X5®, Deltacraft®, DELTAGRAM®, Do It. Feel it.®, DUAL LASERLOC AND DESIGN®, EASY AIR®, EASY AIR TO GOTM, ENDURADIAMOND®, Ex- Cell®, Front Bevel Lock®, Get Yours While the Sun Shines®, Grip to Fit®, GRIPVACTM, GTF®, HICKORY WOODWORKING®, Homecraft®, HP FRAMER HIGH PRESSURE®, IMPACT SERIESTM, Innovation That Works®, Jet-Lock®, Job Boss®, Kickstand®, LASERLOC®, LONG-LASTING WORK LIFE®, MAX FORCETM, MAX LIFE®, Micro-Set®, Midi- Lathe®, Monsoon®, MONSTER-CARBIDETM, Network®, OLDHAM®, Omnijig®, PC EDGE®, Performance CrewTM, Performance Gear®, Pocket Cutter®, Porta-Band®, Porta- Plane®, Porter-Cable®, Porter-Cable Professional Power Tools®, Powerback®, POZI-STOPTM, Pressure Wave®, PRO 4000®, Proair®, Quicksand and Design®, Quickset II®, QUIET DRIVE TECHNOLOGYTM, QUIET DRIVE TECHNOLOGY AND DESIGNTM, Quick-Change®, QUIK-TILT®, RAPID-RELEASETM, RAZOR®, Redefining Performance®, Riptide®, Safe Guard II®, Sand Trap and Design®, Sanding Center®, Saw Boss®, Shop Boss®, Sidekick®, Site Boss®, Speed-Bloc®, Speedmatic®, Stair Ease®, Steel Driver Series®, SUPERDUTY®, T4 & DESIGN®, THE AMERICAN WOODSHOP®, THE PROFESSIONAL EDGE®, Thin-Line®, Tiger Saw®, TIGERCLAW®, TIGERCLAW AND DESIGN®, Torq-Buster®, TRU-MATCH®, T-Square®, Twinlaser®, Unifence®, Uniguard®, UNIRIP®, UNISAW®, UNITED STATES SAW®, Veri-Set®, Versa-Feeder®, VIPER®, VTTM, VT RAZORTM, Water Driver®, WATER VROOM®, Waveform®, Whisper Series®, X5®, YOUR ACHIEVEMENT. OUR TOOLS.®, Trademarks noted with ® are registered in the United States Patent and Trademark Office and may also be registered in other countries. Other trademarks may apply. PORTER-CABLE and the PORTER-CABLE logo are registered trademarks of PORTER-CABLE and are used under license. All rights reserved.
Power Tool Specialists, Inc. 684 Huey Road, Rock Hill, SC 29730
888-609-9779 www.portercable.com
28

References

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