JBC SF Auto Solder-Wire Feeder Instruction Manual

June 9, 2024
JBC

JBC SF Auto Solder-Wire Feeder

Packing List

The following items are included:

  • Auto Solder-Wire Feeder Unit ……………….. 1 unit

  • Auto Solder-Wire
    Handle ……………………….. 1 unit
    Ref. SF280-A

  • Guide Kit ………………….. 1 unit
    Ref. GSF10V-B
    already assembled

  • Reel Support ……………… 1 unit
    Ref. 0019301 (x1) – Support
    0018033 (x1) – Axis
    0003412 (x2) – Lock Ring
    0014427 (x2) – Knob

  • Spanner ………………………. 1 unit
    Ref. 0017631

  • Allen key Ø 1,5 …………….1 unit
    Ref. 0741610

  • Allen key Ø 2,5 …………….1 unit
    Ref. 0012574

  • Power cable ……………….. 1 unit
    Ref. 0023715 (100V/120V) 0023714 (230V)

  • Manual ………………………….1 unit
    Ref. 0028008

Features and Connections



Tool Assembly

Connect the tool to the control unit following this steps:
Insert and push the guide nozzle until the end (1) and tighten the screw (2).
Connect the jack (3).

Solder-Wire Loading
Put the solder reel into its support (1).

Introduce the solder wire into the inlet nozzle (2)
until it reaches the wheels (3).
Use the Tin Reload Process in the Main Menu (4)

The Relaod Process screen opens. Press to start the process

Make sure the wire passes through the Intermediate Nozzle and enters into the Guide Tube (5)

Changing Guide Kits

Changing Wheels and Blade
For this operation. disconnect the device from the main.. Disconnect the tool from the control unit and open its cover.

First disassemble the guide tube (6}. the nozzles {2} (3). u,e11 the wheels, blade and cla.mp {4},+(5).
Disassemble the Counter .Wheel. Use the alien and the spanner, provided with the station.

Assembly with Solder Wire Perforation;

Assemble the counter wheel (1).
Insert the intermediate nozzle (2) until its collar rests against the housing and tighten the screw. Assemble the inlet nozzle (3).
Assemble the guide wheel* (4) and tighten the screw.
Assemble the blade first, then mount the blade clamp (5) onto the same axis and tighten the screw. Caution: handle the blade carefully to avoid injury.
Insert the guide set (6).
Changing Guide Kits

Assembly without Solder Wire Perforation: Assemble the counter wheel (1).
Insert the intermediate nozzle (2) until its collar rests against the housing and tighten the screw. Assemble the inlet nozzle (3).
Assemble the support wheel* (4) onto the axis and tighten the screw.
Assemble the traction wheel (5) and tighten the screw.
Insert the guide set (6).

Changing Guide Kits

Replacing the Guide Tube

Once the tool is disconnected from the control unit follow the instructions below:
Disassemble the outlet nozzle (1) from the guide tube.
Open the guide clamp (2), take off the guide tube (3) and insert the new one.
Note: The guide tube length can be easily adjusted (4) when the guide clamp knob (2) is open.
Once the guide tube length is adjusted close the guide clamp knob (2).
Assemble the outlet nozzle (1) onto the guide tube tip.
Enter en “Tool Settings” at the SF control unit main menu and select the proper wire diameter\

SF with Guide Tube assembled
Replacing The Guide Tube

SF without Guide Tube assembled

Replacing The Guide Tube

Control Process

Work Screen

Choose between continuous, discontinuous and program mode:
Control Process
Program Mode

With the SF you can define up to 35 dynamic programs. In each one you can configure up to 3 steps with different lenght wire and dispensing speed.
Execute them sequentially and cyclically with the ‘Edit Concatenation List’ option

Program Mode

Troubleshooting

Station troubleshooting available on the product page at www.jbctools.com

Menu Screen
Default PIN: 0105

Control Process

Accessories*

Guide Kits

Various guide kits are available to choose from depending on the diameter of the welding wire used

Solder Wire Ø Ref. with Solder Wire Perforation
0.8 mm / 0.032 in GSF08V-B
1.0 mm / 0.040 in GSF10V-B
1.2 mm / 0.047 in GSF12V-B
1.5 mm / 0.059 in GSF15V-B
1.6 mm / 0.063 in GSF16V-B
0.4 mm / 0.016 in GSF04D-B
0.5 mm / 0.020 in GSF05D-B
0.6 mm / 0.025 in GSF06D-B
0.7 – 0.8 mm / 0.028 – 0.032 in GSF08D-B
0.9 – 1.0 mm / 0.035 – 0.040 in GSF10D-B
1.1 – 1.2 mm / 0.043 – 0.047 in GSF12D-B
1.3 – 1.5 mm / 0.051 – 0.059 in GSF15D-B
1.6 mm / 0.063 in GSF16D-B

Tool Stand
Stand for SF280 Auto Solder-Wire Handle Ref. SF-SE
It prevents SF280 from rolling away while working.

Accessories

GSF Guide Kit for SF280
with Solder-Wire Perforation

Accessories

 | Outlet nozzle| I Guide wheel| Blade| Blade clamp| Inlet nozzle| lnlerm n=le| Catnreromeel| Screws| Threaded stud
---|---|---|---|---|---|---|---|---|---
| | | | | | | | |
GSFOBV-B| 0025270| 0021696| 0021555| 0018638| 0018632| 0024955| 0026693(Supplied with sf)| 0026695
(x2)| 00)26696
(x3)
GSF10V-B| 0021560| 0021699| 0019170| 0024956| CXJ26894
GSF12\/-B| 0025272| 0023738| 0019171| 0024957
GSF15V-B| 0025274| 0025285| 0024958
GSF16V-B| 0025276| 0025922| 0024233| 0024959

GSF Guide Kit for SF280
without Solder-Wire Perforation

Accessories

 | OutJet nozzle| T raction wh ee l| Support wheel| Inlel nozz le| l n term no zz l e| Countar w heeJ| Scre w s| Thread stud
---|---|---|---|---|---|---|---|---
| | | | | | | |
GSF04D-B| 0025268| 0019479| 0020345| 0019520| 0024954| 0026693 (Su pplied w lh SF )| 0026695 ( x2)| 0026696
(x3)
GSF05D-B| 0019519|  |
GSF06D-B| 0022994| 0019480| 0018632| 0025293| 0026694|  |
GSF08D-B| 0025270| 0019170| 0024955|  |
GSF10D-B| 0021560| 0019481| 0019171| 0024956|  |
GSF12D-B| 0025272| 0024957|  |
SF15D·B| 0025274| 0024958|  |
GSF 16D-B| 0025276| 0024234| 0024959|  |

Maintenance

Before carrying out maintenance, always allow the equipment to cool down.

  • Clean the station screen with a glass cleaner or a damp cloth.
  • Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
  • Periodically check all cables and tubes.
  1. Pull off the fuse holder out and remove the worn fuse. If necessary use a tool to lever it off.

  2. Insert the new fuse into the fuse holder and assemble it to the station.

  • Replace any defective or damaged parts. Use original JBC spare parts only.
  • Repairs should only be performed by a JBC authorized technical service.

Safety

It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.

  • Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
  • The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
  • Do not work on electrically live parts.
  • The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
  • Do not leave the appliance unattended when it is on.
  • Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
  • Avoid flux coming into contact with skin or eyes to prevent irritation.
  • Be careful with the fumes produced when soldering.
  • Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
  • Utmost care must be taken with liquid tin waste which can cause burns.
  • This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
  • Maintenance must not be carried out by children unless supervised.

Specifications

SF Auto Solder-Wire Feeder
Ref.: SF-110VB 100-120V 50/60Hz. Input
fuse: T0.2A.
Ref.: SF-210VB 230V 50/60Hz. Input fuse: T0.125A.

  • Compatible Solder Reel: Weight up to 1 kg / 2.2 Ib Diameter Max. 80 mm / 3.15 in Height Max. 75mm / 2.95 in Stand Axis ø 10 mm / 0.4 in
  • Solder Wire Diameter ø0.9 – ø 1.0 mm / ø0.035 – ø0.040 in
  • Max. Wire Lenght 250 mm / 9.84 in
  • Max. Forward Speed 120 mm/s / 4.72 in/s
  • Max. Reverse Speed 120 mm/s / 4.72 in/s
  • Ambient Operating Temp: 10 – 50 ºC / 50 – 122 ºF
  • USB Connector Station-PC
  • Robot Connector
  • Dimensions / Net Weight: 140 x 150 x 120 mm / 2.32 kg (L x W x H) 5.5 x 5.9 x 4.72 in / 5.11 lb
  • Total package Dimensions / Weight: 368 x 368 x 195 mm / 3.23 kg (L X W X H) 14.5 x 14.5 x 7.68 in / 7.12 lb Complies with CE standards. ESD safe

Warranty

JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase.

This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.

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References

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