ALDERON Industries OA1S Series Oil Alert Control Panel Instruction Manual

: June 9, 2024
: ALDERON Industries

Table of Contents

OA1S Series Oil Alert Control Panel
References
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OA1S Series Oil Alert Control Panel

Oil AlertTM Control Panel
Single Phase Simplex | Type 4X (Indoor/Outdoor) Models: OA1S Series, Standard and Overload, Remote Alarm
Operation, Maintenance, and Installation Manual

Introduction
Read all instructions thoroughly. Installation of the Oil AlertTM control system must comply with all federal, state, and local codes,regulations,andpractices.Thecontrolsystemmustbeinstalledbyqualifiedpersonnelfamiliarwithallapplicable local electrical and mechanical codes. Refer to the National Electrical Code (NEC) (NFPA 70). Failure to properly install and test this product can result in personal injury or equipment malfunction.
The Oil AlertTM control system is designed and approved for the safe operation of pumping, alarming, and monitoring of elevator sump pits, transformer vaults, and leachate well applications. The Oil AlertTM control panel will activate a pump to remove water from elevator pits in accordance with ASME A17.1, stopping the pump before oil or other harmful substances enter the water supply. The control panel includes LED indicators that will illuminate while monitoring various conditions including but not limited to: power, pump running, high oil, high water, power loss, pump overload, level sensor error detection(ifenabled),firealarmmode(ifenabled),andlowlevelalarm/redundantoff(ifenabled).Theincludedauxiliary contacts will activate on power loss, high oil, high water, pump running, or the various alarm conditions. These contacts are connected to the Oil AlertTM remote alarm panel which provides audio and visual indication of an alarm condition with built-in auxiliary contacts for connection to a building automation system (BAS) or SCADA system and phone dialers.
TheOilAlertTMcontrolsystemhasconfigurablefeaturesincluding:levelsensorerrordetection,automaticormanualalarm condition reset, function input to be used for a fire system or low level/redundant off float switch, and a weekly pump exerciser. An integrated pump hand-off-auto (HOA) selector switch is included to set the desired operation mode of the pumpandasensitivityadjustmentdialenablesfinetuningofthewatersensors.

Safety Guidelines
1. DISCONNECT ALL ELECTRICAL SERVICE BEFORE WORKING ON OR HANDLING THE OIL ALERTTM SYSTEM.
2. DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE, FUEL OIL, KEROSENE, ETC. DO NOT USE IN EXPLOSIVE ATMOSPHERES. SENSOR MODULE SHOULD ONLY BE USED WITH WATER.
3. DO NOT HANDLE THE OIL ALERTTM CONTROL SYSTEM WITH WET HANDS, WHEN STANDING ON A WET OR DAMP SURFACE, OR IN WATER.
4. INCOMING VOLTAGE MUST MATCH OIL ALERTTM CONTROL SYSTEM VOLTAGE.
5. TO PREVENT ELECTRICAL SHOCK AND EQUIPMENT MALFUNCTION, USE ONLY WITH A PUMP SUPPLIED WITH A GROUNDING CONDUCTOR AND GROUNDING-TYPE ATTACHMENT PLUG. MAKE SURE TO PLUG THE OIL ALERTTM CONTROL PANEL INTO A PROPERLY GROUNDED, GROUNDING-TYPE RECEPTACLE.
6. USE CAUTION ON CONTROL PANEL MODELS USING AN OVERLOAD RELAY. THE PUMP MOTOR MAY START IMMEDIATELY WHEN THE OVERLOAD IS RESET.
7. CONTROL PANEL CAN BE MOUNTED INDOOR OR OUTDOOR. ALARM PANEL MUST BE MOUNTED INDOOR. FOR OUTDOOR ALARM APPLICATIONS, CONSULT FACTORY.
8. SECURE THE PRESET LEVEL SENSOR MODULE ON THE DISCHARGE PIPE AT A LEVEL THAT GUARANTEES PARTIAL PUMP SUBMERGENCE WHEN THE WATER LEVEL IS JUST BELOW THE PUMP STOP PROBE (longest probe; see step 2 on page 6 of this manual). FAILURE TO PROPERLY MOUNT THE PRESET LEVEL SENSOR MODULE MAY CAUSE UNINTENDED CONSEQUENCES.
9. CAUTION! REMOVE ANY FLOAT SWITCH THAT IS CURRENTLY USED OR SUPPLIED WITH THE PUMP. IF THE FLOAT CANNOT BE REMOVED, SECURE FLOAT SWITCH SO THAT IT IS ALWAYS ON.

IMPORTANT

Refer to the included electrical schematic for all incoming power connections and pump connections which may include optionalfieldwiringconnections.

QSG00345_Rev05_Oil Alert Standard 1P Simplex OA1S Series Remote Alarm | December 13, 2022 6:13 AM

Installation Instructions | Page 1

Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

STANDARD FEATURES | Standard Models

3

1 4

6

12

7

8

17

9

11

10

17c

17b

17a

15

16 17d

5 13

(1) Type 4X Enclosure (indoor/outdoorrated) (2) Clear Cover to view Interior Components
(not shown)
(3) MountingBrackets (4) Oil AlertTM Circuit Board, Status Indicators
(5) Incoming System Power (control/alarm,pre-wiredmaleplug)
(6) Test/ConfigurePushbutton (7) Pump Hand-Off-Auto Selector Switch
(8) Remote Alarm Panel Auxiliary Contacts
(9) Pump Run Auxiliary Contacts
(10)PresetLevelSensor/FunctionInputTerminals (sensor only, pre-wired at factory; not shown)
(11) Sensitivity Adjustment Dial (water sensors)
(12) IEC Motor Contactor
(13) Pump Power Receptacle (pre-wired female plug)
(14) Pump Connection Terminals (pre-wired to female receptacle plug; not shown)
(15) Ground Bar (5-position)
(16) Pre-Installed Cable Grips (4)
(17) Preset Level Sensor 17a) Pump Stop, Sensor Level Probe 17b) Pump Start, Sensor Level Probe 17c) High Water, Sensor Level Probe 17d) Oil Detection, High Liquid Level Switch

STANDARD FEATURES | Overload Models

(1) Type 4X Enclosure (indoor/outdoorrated)

3

(2) Clear Cover to view Interior Components

1

(not shown)

4

(3) MountingBrackets

6

(4) Oil AlertTM Circuit Board, Status Indicators

12

(5) Incoming System Power

7 8 9

18

(control/alarm,pre-wiredmaleplug)

11

(6) Test/ConfigurePushbutton

(7) Pump Hand-Off-Auto Selector Switch

10

(8) Remote Alarm Panel Auxiliary Contacts

16

13 18c

18b

18a

(9) Pump Run Auxiliary Contacts

(10)PresetLevelSensor/FunctionInputTerminals (sensor only, pre-wired at factory; not shown)

(11) Sensitivity Adjustment Dial (water sensors)

(12) IEC Motor Contactor

(13) Pump Overload Module

17

(amp ranges vary depending on model)

18d

(14) Pump Power Receptacle

(pre-wired female plug)

(15) Pump Connection Terminals (pre-wired to female receptacle plug; not shown)

(16) Ground Bar (5-position)

(17) Pre-Installed Cable Grips (4)

5 14
Page 2 | Installation Instructions

(18) Preset Level Sensor 18a) Pump Stop, Sensor Level Probe 18b) Pump Start, Sensor Level Probe 18c) High Water, Sensor Level Probe 18d) Oil Detection, High Liquid Level Switch

Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Description of Operation
The Oil AlertTM single phase simplex control panel is used for the safe operation of pumping, alarming, and monitoring of: elevator sump pits, transformer vaults, and leachate well applications. The control panel will activate a pump to remove water from pits in accordance with ASME A17.1, stopping the pump before oil or other harmful substances enter the water supply.Availablein120VACand240VAC,1.0-14.0Amps,14.0-18.0Amps,orSpecifiedAmpRange(FLA;pumpoverload), andaType4X(indoor/outdoor)enclosure.Thecontrolpanelcomeswithapre- installedfemalepumppowerreceptacle, incoming system power cable, and preset level sensor. The incoming and pump power must match system voltage. Refer to included electrical schematic for complete wiring and voltage information.
The control panel is operated by the factory wired preset level sensor module for pump stop, pump start, high water alarm,andoildetectionalarm(highlevelfloatswitch).Asthewaterlevelrisestouchingthepumpstartprobe(middle),the pump will start and continue to run until the water level recedes below the pump stop probe (longest) to complete the pump cycle. The control panel pump run LED will illuminate when the pump is running and pump run auxiliary contacts will activate. Other LED status indicators are included for: power, high water alarm, high oil alarm, trouble alarm, pump stop sensor,pumpstartsensor,highwateralarmsensor,andhighlevelfloatswitch.
The pump stop probe senses air or oil and when the water level is no longer touching this probe, the pump stops running so theoillayerwillnotbepumpedoutofthesump.Oilwillfloatontopofwater,soifoilispresentandtouchingthisprobe,the pump will also stop running. If the water level rises touching the high water probe (shortest), a high water alarm condition occurs and the pump continues to run (will also act as a redundant pump star t /pump run function). The alarm condition automatically resets when water is no longer touching the high water probe.
Ifoil,hydrocarbon,orotherharmfulsubstancesarefloatingontopofthewaterleveltouchingthehighwaterprobewhile simultaneously activatingthe high level float switch,then ahigh oil alarm (oil detected)condition occursand the pump continues to run as long as water and not oil is touching the pump start and pump stop probes. If the pump circuit experiences an overload alarm condition, power to the pump is disconnected (overload models only). During an alarm condition the control panel LED(s) will illuminate while the auxiliary contacts send a signal to activate the Oil AlertTM remote alarm panel and the alarm buzzer annunciates, alarm LED indicator(s) illuminate, and auxiliary contacts activate. The auxiliary contacts of the alarm panel can be connected to a building automation system (BAS) or SCADA system and phone dialersforremotenotificationofalarmconditions.

The Oil AlertTMcontrolpanelincludesthefollowingconfigurablefeatures:

Refertothesettingthedeviceconfigurationssectiononpage10formoreinformationonhowtochangesthesesettings.

1. Level Sensor Error Detection

FactoryDefault: Enabled(P1LEDisON).

Description:

Atroublealarmconditionoccursiftheprobesonthepresetlevelsensorareactivatedoutofsequence(i.e.,

the start probe activates before the stop probe). This can be used to indicate faulty sensor wiring or that the

sensor needs to be replaced.

IfDisabled:

Levelsensorerrorswillnotbedetected(P1LEDisOFF).

2. Automatic Alarm Reset

FactoryDefault: Enabled(P2LEDisON).

Description:

Alarmconditions,including:highwater,optionallowwater,highoil,andlevelsensorerrorswillautomatically

reset when the alarm condition is cleared.

IfDisabled:

Even if the alarm condition is cleared, the test/configure pushbutton must be pressed and held for

5-seconds minimum to manually reset the alarm (P2 LED is OFF).

3. Function Input (FI)

FactoryDefault: FireInput(P3LEDisOFF).

Description:

When the building automation system (BAS) dry contact is closed between FI and Ground input terminals,

the control panel will allow the pump to run on any of the following level sensor inputs: start probe, high

water probe, and high level float switch (oil detection). The pump runs, even during a high oil alarm condition.

FieldConfigured: LowLevel/RedundantOffEnabled(P3LEDisON).

Description:

ConnectanormallyopenfloatswitchtotheFIandGroundinputterminals,mountthefloatswitchbelowthe

stopprobeinthesumpbasin.Duringasystemnormalcondition,whenenoughwaterisinthetanktotiltup

thefloatswitch(activated),normalpumpoperationwilloccur.Ifthefloatswitchlowersandistitleddown

(deactivated), it will activate the trouble alarm and stop the pump from running.

4. Pump Exerciser

FactoryDefault: Disabled(F1LEDisOFF).

Description:

Thepumpwillnotbeexercisedifidleforextendedperiodsoftime.

FieldConfigured: ExercisePump,Enabled(F1LEDisON).

Description:

Thecontrolpanelwillrunthepumpforathree- secondintervalifithasbeenidleformorethanoneweek.

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Application Example | Preset Level Sensor
1. The application example (Fig. 1) shows the basic the functions of the preset level sensor module that is installed in the monitoring area. Refer to the complete installation in steps 1 – 4 on page 6 for more information.

(Fig. 1)

“OIL DETECTION” High Level Float
If oil, hydrocarbon, or other harmful substances are floating on top of the water level touching the high water probe while simultaneously activating thehighlevelfloatswitch, then a high oil alarm (oil detected) condition occurs and the pump continues to run as long as water and not oil is touching the pump start and pump stop probes. The high oil and F1 LEDs will illuminate when activated.

“HIGH WATER” Sensor Level Probe
If the water level rises touching the high water probe, a high water alarm condition occurs and the pump continues to run. The alarm condition automatically resets when water is no longer touching the high water probe. The high water and P3 LEDs will illuminate when activated.

“PUMP START” Sensor Level Probe
As the water level rises touching the pump start probe, the pump will start and continue to run until the water level recedes below the pump stop probe to complete the pump cycle. The pump run and P2 LEDs will illuminate when activated.

“PUMP STOP” Sensor Level Probe When the water level is no longer touching this probe, the pump will stop running so the oil layer will not be pumped out of the sump. Oil will float on top of water, so if oil is present and touching this probe, the pump will also stop running. The P1 LED will illuminate when activated.

Installation Example | Oil AlertTM Control System
1. The Oil AlertTM control system installation example (Fig. 2) shows a typical setup for a single phase simplex control panel system and the components included.
2A = Control Panel 2B = Remote Alarm Panel (mounted up to 2,500 feet) 2C = Preset Level Sensor 2D = Pump (simplex; one pump)

(Fig. 2) 2A
2B

High Oil Alarm Condition (oil detection) | Sump Level Examples:
To determine the oil layer thickness in the sump/monitoring area during a high oil alarm condition, review the sensor LED status indicators for an approximate oil level in the sump.

(P1,P2,andF1;solid/illuminated)

(P1andF1;solid/illuminated)

(F1only;solid/illuminated)

Oil Layer Water Level

Oil Layer

2C 2D

If the P1, P2, and F1 LED status indicators of the preset level sensor are illuminated (solid), then the oil layer will be submerging the high water probe.

If the P1 and F1 LED status indicators of the preset level sensor are illuminated (solid), then the oil layer will be submerging the high water and pump start probes.

If only the F1 LED status indicator of the preset level sensor is illuminated (solid), then the oil layer will be submerging the high water, pump start, and pump stop probes.

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Installation of the Oil AlertTM Control Panel
1. This model comes with four pre-installed cable grips (Fig. 3) and pre- wired: preset level sensor, pump power receptacle (female plug), and incoming system power cable (male plug). The wiring for the remote alarm panel should be routed through cable grip 3A (no
factorywiring;removeplug).Makesureallconduits/cablegripsare sealed and waterproof per local codes.
3A = Low Voltage, Remote Alarm Panel (fieldwired) 3B = Low Voltage, Preset Level Sensor Cable (pre-wired) 3C = High Voltage, Incoming Pump Power Cable (pre-wired) 3D = High Voltage, Incoming System Power Cable (pre-wired)
Note: If the control panel is to be installed with conduit, the pre-installed cable grips must first be removed. Make note of the pre-wired factory connections before removing cable grips or wiring and these wires MUST be re- wired to the same inputs for the system to function properly. Refer to the included electrical schematic for complete wiring and voltage information.
WARNING: If the preset level sensor and power wires are run in the same conduit/cable grip or junction box, follow the NEC requirements pertaining to separation of voltages.

(Fig. 3)

3A

3C

3B

3D

(bottom view)

(front view)

2. AlderonTM recommends to separate the pump power receptacle

cable and preset level sensor cable by at least 2-inches, whether

the cables are in the tank or when they are above ground in

separateconduits/cablegripsorjunctionbox.

3A

3C

3B

3D

3. Determine the mounting location for the Oil AlertTM control panel

and mount at the desired location within 5-feet of the electrical

receptacle. The enclosure size for all models is 8x6x4 (inches).

Note: The control panel should be mounted within 25-feet of the preset level sensor module which is mounted in the sump/monitoring area. Splicing may be required for some installations.

4. If sensor cable splicing is required, use liquid tight junction boxes, conduit,andconnectorsperNEC/localcodes.Itisrecommended
to use standard THHN wire, 600VAC, 18 AWG minimum. For applications where splicing longer than 300 feet is required, consult factory.
4
5. Hold the control panel up to the desired mounting location and markthedrillholelocations(Fig.4).Oncemarked,drillpilotholes
for screws (not included) and use wall mount anchors (not included) if necessary. Recommended to use four mounting screws.

(Fig. 4) 4

6. Place the control panel in the mounting location, adjust until the
pilotholesarelinedupwiththeenclosuremountingbracketsand fasten screws to secure in place.

4

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Installation of the Preset Level Sensor
1. Determine the mounting location and attach the preset level sensor to the discharge pipe (Fig. 5A) or a separate pipe mounted to a side wall (not shown) using the provided stainless steel pipe clamp and
sensorholder/stabilizer.Makesurethepresetlevelsensorisclear of inlet water.
CAUTION: To maintain system integrity, AlderonTM recommends to separate the pump power receptacle cable and preset level sensor cable by at least 2-inches (5B) whether the cables are in the tank or when they are above ground in separate conduits/cable grips or junction box. Conductive material could affect the performance of the sensor.
2. The preset level sensor “stop level” (5C) should be mounted at the same height as the top of the pump or slightly below to ensure the
pumpintakeiscompletelysubmerged.Securelyfastenthepreset level sensor using the pipe clamp to maintain system integrity.
3. The preset level sensor comes pre-installed from the factory. If replacing, route the 5-conductor sensor cable through the Oil
AlertTM control panel sealed conduit/cable grip or junction box and connect the wires to the circuit board terminals. Refer to the wiring section on page 7 for information on the control panel sensor connections.
Note: If the preset level sensor is disconnected from the control panel and power is applied to the system, the high oil alarm LED and high level float activated sensor LED will illuminate as these inputs are normally closed contacts. Once the preset level sensor is re-wired, these LEDs will deactivate and the system will return to a normal state.
4. If sensor cable splicing is required, use liquid tight junction boxes, conduit,andconnectorsperNEC/localcodes.Itisrecommended
to use standard THHN wire, 600VAC, 18 AWG minimum. For applications where splicing longer than 300 feet is required, consult factory.

(Fig. 5)
2-inches 5B
5A
5C

(pump)

Pumping Range of the Preset Level Sensor

(Fig. 6)

1. When the water level is no longer touching the pump stop probe

(6A; longest), the pump stops running. When the water level rises

touching the pump start probe (6B; middle), the pump turns on

and remains on until the water level recedes below the pump stop

probe. This is the pumping range (6-inches).

6C

6B

6A

6A =PUMPSTOP/SensorLevelProbe(preset)

6B =PUMPSTART/SensorLevelProbe(preset) 6C =HIGHWATER/SensorLevelProbe(preset) 6D =OILDETECTION/HighLevelFloat(narrowanglefloatswitch)

(Activation Level)

6D
Pumping Range (6-inches)

Page 6 | Installation Instructions

(Deactivation Level)

Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

System Wiring | Preset Level Sensor
1. The preset level sensor comes pre-installed from the factory. If replacing, route the 5-conductor sensor cable from the mounting
locationinthesumpthroughthelowvoltageconduit/cablegripinto the Oil AlertTM control panel and connect the wires to the terminals listed below and shown in the diagram (Fig. 7).
GREEN = TB-G (Stop Probe) YELLOW = TB-Y (Start Probe) RED = TB-R (High Water Alarm Probe) WHITE = TB-W (Float Switch Wire 1, Oil Detection) BLACK = TB-B (Float Switch Wire 2, Oil Detection)

(GREEN) (YELLOW)
(RED) (WHITE) (BLACK)

(Fig. 7)
(Oil AlertTM Control Panel Terminals)
G Y R W B FI
WARNING: The sensor contacts are low voltage wires, follow the NEC requirements pertaining to separation of voltages if run in the same conduit/ cable grip or junction box with high voltage wires.
5-conductor sensor wire (sensor to control panel)

System Wiring | Function Input (FI)
The function input (FI) of the Oil AlertTM control panel can be used as afirealarminputorwithalowlevelalarm/redundantofffloatswitch.
1. Fire Alarm Input If connecting to an existing alarm security system or building automation system (BAS), use 18 gauge 2-conductor wire to connect the existing product to the FI input and ground terminal on the Oil AlertTM control panel as listed below and shown in the diagram (Fig. 8). When connected and activated (contacts close), the system will run the pump on ANYliquiddetectionduringafire alarm condition, whether oil or water, to empty the sump.
Fire Alarm Input Wire 1 = Control Panel TB-FI (function input) Fire Alarm Input Wire 2 = Control Panel TB-Ground ( )

2. LowLevel/RedundantOffAlarm If installing a normally open float switch, connect one wire to the
FI input and the other wire to the ground terminal on the Oil AlertTM control panel as listed below and shown in the diagram (Fig. 9). When connected, if the liquid level recedes and the float switch deactivates (contacts open), the system will stop the pump and activate a low level alarm condition.

Float Switch Wire 1 Float Switch Wire 2

= Control Panel TB-FI (function input) = Control Panel TB-Ground ( )

(Fig. 8)
(Oil AlertTM Control Panel Terminals)

Fire Alarm Input Normally Open, Dry Contact

G Y R W B FI

(Fig. 9)

(Oil AlertTM Control Panel Terminals)

LowLevel/RedundantOff Float Switch, Normally Open

G Y R W B FI

(deactivates, contacts open if the liquidlevelisbelowthefloatswitch)

Note: When installing a sensor or device, always refer to its installation instructions for complete operating information.

System Wiring | Pump Run Auxiliary Contacts
When the Oil AlertTM preset level sensor activates the pump to start and the pump is running, the control panel’s pump run LED will illuminate and the pump run auxiliary contacts will activate. If desired, connect the pump run auxiliary contacts to an existing alarm security system or building automation system (BAS). Use 18 gauge, 2-conductor wire. See wiring information listed below and shown in the diagram (Fig. 10).
Control Panel TB-C2 = Pump Run Auxiliary Output Control Panel TB-P = Pump Run Auxiliary Output

(Fig. 10)
(Oil AlertTM Control Panel Terminals)
C1 O W T C2 P

Note: When installing a sensor or device, always refer to its installation instructions for complete operating information.

(BAS)
Installation Instructions | Page 7

Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

System Wiring and Installation | Remote Alarm Panel
1. Determine the mounting location of the Oil AlertTM remote alarm panel and install following the complete installation and wiring instructions of the alarm panel on pages 12 – 15. See below for wiring information on connecting the alarm panel to the Oil AlertTM control panel.
Note: The alarm panel can be mounted up to 2,500 feet from the control panel for remote alarm notification of high oil, high water, and trouble alarm.
2. Connect the Oil AlertTM control panel auxiliary contacts to the Oil AlertTM alarm panel signaling device INPUTS terminals listed below and shown in the diagram (Fig. 11).
Control Panel TB-C1 (common) = Alarm Panel TB-COM Control Panel TB-O (oil alarm) = Alarm Panel TB-CH1 Control Panel TB-W (water alarm) = Alarm Panel TB- CH2 Control Panel TB-T (trouble alarm) = Alarm Panel TB-CH3

(Fig. 11)
(Oil AlertTM Control Panel Terminals) (Oil AlertTM Alarm Panel Terminals)

C1 O W T C2 P

COM CH1 CH2 CH3

System Wiring | Pump Power Receptacle
1. The pump power receptacle (female plug; 12A) comes pre-installed fromthefactoryforaquickandeasyinstallationoftheOilAlertTM
control panel (Fig. 12).
2. After all the steps of the installation process have been completed, connect the pump power cable (12B) into the pre-installed pump power receptacle (12A) of the Oil AlertTM control panel.
Note: The pump power must match the voltage of the Oil AlertTM control panel. Refer to the included electrical schematic for complete wiring and voltage information.

(Fig. 12)
12A 12B

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

System Wiring | Incoming System Power
1. The 6-foot incoming system power cable (male plug; 13A) comes pre- installedfromthefactoryforaquickandeasyinstallationofthe
Oil AlertTM control panel (Fig. 13).
2. After all the steps of the installation process have been completed, connect the incoming system power cable (13A) into a power outlet or receptacle (13B). The control panel should be mounted within 5-feet of the power outlet or receptacle (Fig. 13). See installation of the control panel on page 5 for complete installation information.
Note: The power outlet or receptacle must match the voltage of the Oil AlertTM control panel. Refer to the included electrical schematic for complete wiring and voltage information.

(Fig. 13)
13B 5 ft. Max 13A

System Wiring | Power Connections
Make sure the installation process is completed and there are no cables or wires to interfere with the operation of the system.
1. After the pump power cable is connected to the Oil AlertTM control panel’s pump power receptacle (Fig. 12, page 8) and the Oil AlertTM control panel’s incoming system power cable is plugged into a power outlet or receptacle (Fig. 13), the system is ready for device
configurations and testing. When power is applied, the green power LED should illuminate on the control panel (Fig. 14) and the pump should be off if the system was installed properly.
DeviceConfigurations: Refer to pages 3, 10, and 11 for more information on how to change the settings for device configurations. These settings include: level sensor error detection, automatic alarm reset, fire alarm, low level/redundant off alarm, pump exerciser, pump hand-off-auto selector switch, pump overload (select models), water sensor sensitivity, and clearing alarms.
Testing: Refer to pages 16-19 for testing the Oil AlertTM system.
Power Mode if Preset Level Sensor is Disconnected: If the preset level sensor is disconnected from the control panel and power is applied to the system, the high oil alarm LED and high level float activated sensor LED (F1) will illuminate (Fig. 15) as these inputs are normally closed contacts. Once the preset level sensor is re-wired, these LEDs will deactivate and the system will return to a normal state (Fig. 14).

(Fig. 14) (Fig. 15)

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Settings | Device Configurations

This section provides information for viewing and changing the
systemformultipledeviceconfigurationsincluding:levelsensorerror detection, automatic alarm reset, function input (FI), and pump
exerciser.Seepage3forconfigurationdescriptions.

Press and hold the test/configure pushbutton (Fig. 16), test pattern will begin immediately. Holding the pushbutton down for at least 5-seconds (Fig. 17) will display all activated (enabled) settings and if the pushbutton continues to be pressed for another 5-seconds (Fig. 18, 10 seconds total), the system will toggle between P1 and F1 LEDs to enable or disable the current state of each setting. See below for more information.

(upon touch) (slowblink)

(Fig. 16)

(solid)

1. LED Test Pattern;pressandholdthetest/configurepushbutton (Fig. 16) on the Oil AlertTM control panel, the system will immediately
begin a test pattern of the LEDs (all except pump run).

a. LEDswillilluminateinasolidandslowblinkingpattern: i. High Water, High Oil, and Trouble Alarm (solid)
ii.P1,P2,P3,andF1(slowblink)
2. View Settings; press and hold the test/configure pushbutton (Fig. 17) on the Oil AlertTM control panel for at least 5-seconds to view the current settings of the system.
a. High Water, High Oil, and Trouble Alarm LEDs deactivate. b. P1-F1 LEDs will indicate the current system settings:
i. LED on (solid), indicates setting is enabled (activated) ii. LED off, indicates setting is disabled (deactivated) c. P1 = Level Sensor Error Detection d. P2 = Automatic Alarm Reset e. P3= FunctionInput(FI;FireAlarm/RedundantOffInput) f. F1 = Pump Exerciser
3. Toggle Settings;pressandholdthetest/configurepushbutton (Fig. 18) on the Oil AlertTM control panel for at least 10-seconds to toggle (change) the current settings of the system.
a. High Water, High Oil, and Trouble Alarm LEDs deactivate. b. P1-F1LEDswillpulseinafastblinkingpatternthenbegin
to move left to right from P1 to F1 LEDs. c. Releasethetest/configurepushbuttonwhilethefastblinking
LED pattern is on the desired setting to toggle (change). d. After the test/configure pushbutton has been released, a medium blinking pattern will confirm which setting was
toggled (changed), after which the system will display the new system settings (solid) followed by a burst of fast blinking patterns on all of the LED indicators before the system returns to normal operation.

(5+ seconds)
(on; enabled) (off; disabled)
(10+ seconds) (fastblink;LtoR)

(Fig. 17) (Fig. 18)

(not illuminated) (not illuminated)

4. Exit without Saving; to exit without saving any selections during
the toggle settings process, continue to press and hold the
test/configure pushbutton until the fast blinking LED pattern moves past the F1 indicator and the system returns to the test
blink pattern (Fig. 16). The pushbutton can then be released without saving any settings.

The Oil AlertTMdefaultfactoryconfigurationsarelistedbelow:

LevelSensorErrorDetection: Enabled(P1 LED is ON)

AutomaticAlarmReset:

Enabled(P2 LED is ON)

FunctionInput(FI):

FireInput(P3 LED is OFF)

PumpExerciser:

Disabled(F1 LED is OFF)

Page 10 | Installation Instructions

Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Settings | Water Sensor Sensitivity Adjustment
The Oil AlertTM water sensors can be configured to activate (trip) at equivalent resistance values of 10k-Ohms (least sensitive) to 100k- Ohms(mostsensitive).
1. Recommended Value; set the sensitivity adjust potentiometer to 50k- Ohms(Fig.19)duringinstallationandonlyadjustifneeded.
2. Less Sensitive; use a slotted screwdriver or similar tool and rotatethesensitivityadjustpotentiometercounterclockwise.
3. More Sensitive; use a slotted screwdriver or similar tool and rotatethesensitivityadjustpotentiometerclockwise.

Settings | Pump Hand-Off-Auto (HOA) Selector Switch
The pump hand-off-auto (HOA) selector switch (Fig. 20) is used to control the desired operation mode of the pump. The pump run LED illuminates when the pump is running (Fig. 20). See below for more information on the three operating positions, the “normal” operating position is Auto Mode.
1. Hand Mode (H); the pump will start and continue to run until the switch is toggled to the off position regardless of sensor status.
2. Off Mode (O); the pump will remain off until the switch is toggled to either the hand or auto positions regardless of sensor status.
3. Auto Mode (A); the pump will operate based only on the status of the system sensors, turning the pump on and off.

(pump status)

Settings | Pump Overload Models (optional)
An optional pump overload module (Fig. 21) can be connected to the bottom of the motor contactor and used to stop the pump from running if the pump amps exceed the full load amps (FLA) the pump is rated for. You MUST set the dial on the overload module correctly or the pump will not operate.
1. Determine the full load amps (FLA) of the pump.
2. Set the overload dial (21A) on the module to the pump FLA using a phillips screwdriver or similar tool.
3. If the pump trips, reset by pressing the RESET pushbutton (21B).

(Fig. 19)
(50k-Ohms) (Fig. 20)
(HOA switch)
(Fig. 21) 21B
21A

User Input | Clearing Alarms
If the automatic alarm reset is disabled in the system settings (see page 3 and page 10 for more information), a user input action is required to clear the alarm conditions.
To clear an alarm, press and hold the test/configure pushbutton for at least 5-seconds (Fig. 22). This will clear the alarm and the system will recheck its inputs for any active alarm conditions. If the alarm condition is still present, the alarm will reactivate.

(5+ seconds)

(Fig. 22)

(not illuminated)

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions
Oil AlertTM Remote Alarm Panel Introduction
Before proceeding with the installation or operation of the product, make sure to read all instructions thoroughly, as well as complying with all Federal, State and Local Codes, Regulations and Practices. The product must be installed by qualified personnel familiar with all applicable local electrical and mechanical codes. Refer to the National Electrical Code (NFPA 70). Failure to properly install and test this product can result in personal injury or equipment malfunction.

Safety Guidelines
1. DISCONNECT ALL ELECTRICAL SERVICE BEFORE WORKING ON OR HANDLING THE PRODUCT.
2. DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE, FUEL OIL, KEROSENE, ETC. DO NOT USE IN EXPLOSIVE ATMOSPHERES.
3. ALARM PANEL MUST BE MOUNTED INDOOR. FOR OUTDOOR APPLICATIONS, CONSULT FACTORY.

Specifications
Primary Power 120VAC,50/60Hz
Circuit Board Primary Power 11.1VDC, 500mA maximum
Circuit Board Secondary Power 9VDC, standard 9VDC battery (batterybackup;notincluded)
Watts 1.4 Watts
Field Connection Sensor 9-10VDC, 200mA minimum (signaling device)

Auxiliary Contacts 24VDC, 500mA maximum (each) Normally Open
Auxiliary Alarm Power 8-10.2VDC, 150mA maximum
LEDs Green (power) and Red (alarm)
Buzzer 85 dB @ 10-feet
Wall-Mounted Power Supply 120VAC,50/60Hz(input) 11.1VDC, 500mA maximum (output) (6-foot cord)

Enclosure Thermoplastic 5 x 4 x 1.3 (inches) Type 1, Indoor Removable cover
Certifications CSA (US and Canada)
Three-Year Limited Warranty

Description of Operation
The Oil AlertTM 3-Zone Alarm is an indoor rated alarm panel, powered by a standard 120VAC wall outlet. The green power LED will illuminate (solid) when powered. The alarm panel is used with AlderonTM Oil AlertTM control panels (standard and overload) for the safe operation of pumping, alarming, and monitoring of: elevator sump pits, transformer vaults, and leachate well applications. The Oil AlertTM control panel will activate a pump to remove water from pits in accordance with ASME A17.1, stopping the pump before oil or other harmful substances enter the water supply.
The alarm panel is equipped with audible and visual alarm indication for high oil, high water, and trouble alarm events. A preset level sensor is wired to the control panel from the monitoring area and the control panel auxiliary contacts are wired to the terminal block on the alarm panel. Installing a 9VDC batter y (not included) provides batter y backup during power outages. Use the auxiliary contacts to connect to building automation systems (BAS) and phone dialers.
Analarmconditionoccurswhenthecontrolpanel’ssensorforhighoil,highwater,and/ortroublealarmactivatesthecontrol panel’sauxiliarycontacts(whicharefieldconnectedtothealarmpanelinputsterminalblock),duringwhichtheredalarm LED(s) will illuminate (solid), buzzer will annunciate (solid), and the auxiliary contacts will activate. The trouble alarm input is activated by multiple alarms and may include power loss, pump overload, sensor error, and other trouble alarms. The alarmconditionwillstayonuntilthesensorforhighoil,highwater,and/ortroublealarmdeactivates.Ifthealarmsilence pushbutton is pressed during an alarm condition, it will silence the buzzer while the alarm LED(s) remain on. The silence conditionwillresetwhenthesensorforhighoil,highwater,and/ortroublealarmdeactivatesandthealarmpanelwillauto reset for the next alarm cycle.
Note: If zone-1 (high oil) is in an alarm condition and the buzzer is silenced, and then zone-2 (high water) or zone-3 (trouble alarm) goes into an alarm condition,thebuzzerwillreactivateuntilthealarmsilencepushbuttonispressedtoacknowledgethatanewalarmconditionhasoccurred.

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Installation of the Alarm Panel
1.To install/replace the battery for the backup power feature, remove the enclosure cover (Fig. 1) and install a 9VDC battery (not included) by pressing down into the positive (+) and negative (-) terminal connections (Fig. 2). After installing
battery,performaquicktest,pressandholdthealarmtestpushbutton(Fig.2andFig.3)toactivatethealarmandmake surethebatteryisworkingproperly.ThealarmLEDsshouldilluminate(solid),buzzershouldannunciate(solid),and
auxiliary contacts should activate. Leave the enclosure cover off until step 3 and step 4 are completed for the auxiliary contact and signaling device wiring.
Note:Whenonbatterybackup,thegreenpowerLEDwillnotilluminatetoconservebatterypower.

WARNING: Do not connect AC power from a standard wall outlet or receptacle to the alarm panel until all steps of the installation are complete and the system is ready for testing.

(Fig. 1)

(Fig. 2)

(Fig. 3)

2C 2D 2E 2F
2G

+ 2A

2B

2A = Battery Connections

2B = Alarm Test Pushbutton

2C = Power LED (green)

2D = High Oil Alarm LED (red)

2E = High Water Alarm LED (red)

2F = Trouble Alarm LED (red)

2G = Alarm Buzzer

2.Determinethemountinglocationforthealarmpanelandleavetheenclosurecoveroff.Makesurepoweroutlet(120VAC, 50/60Hz)iswithin5-feetofthealarmpanel(Fig.4).Thepoweroutletshouldbeonaseparatecircuitbreakerfromany
other device and not on a switched receptacle to maintain system integrity. Mount the alarm panel using two (2) #6
self- tappingscrews(notincluded/Fig.5).Usetwo(2)#8plasticanchors(notincluded/Fig.6)ifmountingthealarm paneltosheetrock.

(Fig. 4)

(Fig. 5)

(Fig. 6)

5 ft. Max

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Installation of the Alarm Panel (continued)
3. If connecting to an existing alarm security system or building automation system (BAS), use 18 gauge 2-conductor wiretoconnecttheexistingproducttotheOUTPUTSterminalblockontheOilAlertTMalarmpanel(Fig.9).Seebelow
for wiring information. The auxiliary contacts of the Oil AlertTM alarm panel are activated when the Oil AlertTM control panel’s circuit board auxiliary contacts are “closed” during an alarm condition. When connected, run the wire(s) towardsthebottom/centerofthealarmpaneltogothroughthewiringaccessholeoncetheenclosurecoverisreplaced (Fig. 11 and Fig. 12).
4.ConnecttheOilAlertTMcontrolpanelauxiliarycontacts(signalingdevice)totheINPUTSterminalblockontheOilAlertTM alarm panel (Fig. 10), use 18 gauge 4-conductor wire. See below for wiring information. The alarm is activated when the auxiliary contacts of the control panel’s circuit board are activated indicating an alarm condition has occurred. When
connected,runthewire(s)towardsthebottom/centerofthealarmpaneltogothroughthewiringaccessholeoncethe enclosure cover is replaced (Fig. 11 and Fig. 12).
Note: When installing a sensor or connecting to another device, always refer to its installation instructions for complete operating information.

CAUTION: Route all wires away from sharp objects and internal components when installing wires.

Auxiliary Contacts (OUTPUTS):
Terminals COM and 1A Zone-1 (Oil AlertTM High Oil Alarm) Connects to external monitoring device
Terminals COM and 2A Zone-2 (Oil AlertTM High Water Alarm) Connects to external monitoring device
Terminals COM and 3A Zone-3 (Oil AlertTM Trouble Alarm) Connects to external monitoring device
Note: Terminal 3A will monitor power loss, pump overload, level sensor error detection (ifenabled),firemodeindication(ifenabled),andlowlevel/redundantoffalarm(iffield configured).Forremotemonitoringofpumprunstatus,connectanexternalmonitoring device to the Oil AlertTM control panel terminals C2 and P (Fig. 10; i.e., 4A).
Normally Open Dry Contacts Normally open dry contacts can switch 24VDC, 500mA maximum (each)
Note: The auxiliary dry contacts of the Oil AlertTM alarm panel are normally open ONLY, recommended to use 18 gauge 2-conductor wire. Used for remote monitoring.

(Fig. 9)
(1A) (2A) (3A)
(Fig. 10)

Signaling Device (INPUTS):
Terminal COM Connects to Oil AlertTM Control Panel, TB-C1 (common)
Terminal CH1 Connects to Oil AlertTM Control Panel, TB-O (oil alarm)
Terminal CH2 Connects to Oil AlertTM Control Panel, TB-W (water alarm)
Terminal CH3 Connects to Oil AlertTM Control Panel, TB-T (trouble alarm)

(Oil AlertTM Control Panel Terminals*)

Normally Open or Normally Closed 9-10VDC, 200mA minimum

C1 O W T C2 P (4A)

(*) Oil AlertTM Control Panel Terminals, Pump Run Auxiliary Contacts:

Terminals C2 and P Connect the Oil AlertTM control panel pump run auxiliary contacts, terminals C2 and P, to an external monitoring device (Fig. 10; i.e., 4A).

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Installation of the Alarm Panel (continued)
5. After the wiring is completed and before replacing the enclosure cover,runthewire(s)towardsthebottom/centerofthealarmpanel
to go through the wiring access hole once the enclosure cover is replaced (Fig. 11 and Fig. 12).

(Fig. 11)

CAUTION: Route all wires away from sharp objects and internal components when installing wires.

(Fig. 12)

6. Plug the alarm panel power supply into a standard wall outlet or receptacle (120VAC, 50/60 Hz), and then plug the quick connect
of the power supply cord into the incoming power receptacle of
the alarm panel. The green power LED should illuminate (solid)
when powered (Fig. 13).

(Fig. 13) 5 ft. Max

Testing the Alarm Panel
1. Test the alarm panel by pressing and holding the alarm test pushbutton (Fig. 14). The alarm LEDs should illuminate (solid), buzzer should annunciate (solid), and the auxiliary contacts should activate. Press the alarm silence pushbutton and the buzzer should silence while the alarm LEDs remain on. After the alarm test pushbutton is released, the alarm panel will auto reset for the
nextalarmcycle.Testproductweeklytoensuresystemintegrity.

(Fig. 14)

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions
Testing | Oil AlertTM Control Panel System
1.Makesureallthestepsoftheinstallationandwiringforthepump,controlpanel,presetlevelsensormodule,andremote alarm panel have been completed prior to testing. The incoming voltage and all power receptacles used must match the Oil AlertTM system voltage. These instructions are written based on the factory default system settings, the system may operate differently if any of these settings have been changed (refer to page 3 and page 10 for system device settings).
2. Verify the pump hand-off-auto (HOA) selector switch is in the OFF position and the incoming power is connected, the green power LED should illuminate and the pump should be off. Toggle the HOA switch to the HAND position and the pump should start, pump run LED should illuminate, and pump run auxiliary contacts should activate. The pump will continue to run until the HOA switch is toggled to the OFF position.
3. With the HOA switch in the AUTO position and the probes on the preset level sensor out of the water, test a high oil alarm conditionbyraising(activate)andlowering(deactivate)thehighlevelfloatswitchtoverify:
i. Whenraised,thehighoilalarm(oildetected)LEDshouldilluminate,thehighlevelfloat(F1)LEDshouldilluminate, the high oil alarm auxiliary contacts on the control panel should activate, and remote alarm panel should activate.
ii. When lowered, the high oil alarm (oil detected) alarm condition should deactivate, the alarm and activated sensor LEDs should turn off, high oil alarm auxiliary contacts should deactivate, and the system should reset for the next alarm cycle (system normal). The remote alarm panel should also reset for the next alarm cycle after the alarm condition is deactivated on the control panel.
4. With the HOA switch in the AUTO position and the probes on the preset level sensor out of the water, test a pump cycle byslowlyfillingthetankwithwatertoverify:
i. When the water level rises and submerges the pump stop probe (longest), the stop pump (P1) LED should illuminate and the pump should not start.
ii. When the water level continues to rise touching the pump start probe (middle), the pump should start, pump run LED should illuminate, start pump (P2) LED should illuminate, pump run auxiliary contacts should activate, and the pump should continue to run until the water level recedes below the pump stop probe (longest). The remote alarm panel should not activate when the pump is running under normal operating conditions. After the pump turns off, the control panel pump run and activated sensor LEDs should turn off.
Note:Checkthedischargeplumbingforleaksandmakesurethedischargeisgoingtothecorrectoutputarea.
5. With the HOA switch in the AUTO position and the probes on the preset level sensor out of the water, test a high water alarmconditionbysteadilyfillingthetankwithwatertoverify:
i. When the water level rises and submerges the pump stop probe (longest), the stop pump (P1) LED should illuminate and the pump should not start.
ii. When the water level continues to rise touching the pump start probe (middle), the pump should start, pump run LED should illuminate, start pump (P2) LED should illuminate, pump run auxiliary contacts should activate, and the pump should continue to run.
iii. Whenthepumpisrunningandcannotkeepupwithdemandasthewaterlevelcontinuestorisetouchingthehigh water probe (shortest), the high water alarm LED should illuminate, high water alarm (P3) LED should illuminate, high water auxiliary contacts should activate, and the remote alarm panel should activate. The high water alarm condition will clear once the water level recedes below the high water probe. The pump should continue to run until the water level recedes below the pump stop probe (longest). After the pump turns off, the control panel pump run and activated sensor LEDs should turn off.
6. With the HOA switch in the OFF position and the probes on the preset level sensor out of the water, test the remote alarm panel for a power loss event.
i. Unplug the incoming system power cable from the control panel receptacle and the remote alarm panel should activate a trouble alarm (power loss) condition with activated auxiliary contacts. The alarm condition on the alarm panel will clear when power is restored to the control panel and the system should return to a “normal” condition.
Page 16 | Installation Instructions Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Testing | Oil AlertTM Control Panel and Sensor, Bucket Test (5 gallon pail)
When an Oil AlertTM full system installation test as outlined on page 16isnotpossible,performaquicktestofthecontrolpaneloperation usingthepresetlevelsensoranda5-gallonpailfilledwithwater.
These special testing instructions are written based on the factory default system settings, the system may operate differently if any of these settings have been changed (refer to page 3 and page 10 for system device settings).
Note: To perform this test, you MUST place a ground rod/wire into the pail and connect the ground wire to an open terminal on the control panel ground bar or the pump will not activate (start).

1.Make sure the preset level sensor is still wired to the Oil AlertTM control panel and has not been disconnected, the sensor comes
pre-installed from the factory.

(Fig. 1)

2. Verify the incoming voltage and all power receptacles used match the Oil AlertTM control panel and pump voltages.

3.Filla5-gallonpailwithwaterandplaceagroundrod/wireintothe pail to introduce earth ground to the water and connect the wire into
an open terminal on the Oil AlertTM control panel ground bar.

4. Plug the male end of the pump power cable into the female end of the pump power receptacle on the Oil AlertTM control panel, the pump power receptacle comes pre-installed from the factory.
5. Verify the pump hand-off-auto (HOA) selector switch is in the OFF position and the incoming system power is connected to a power receptacle, the Oil AlertTM control panel green power LED should illuminate and the pump should be off.

(Fig. 2) 2A

6. Toggle the HOA switch to the HAND position and the pump should start, pump run LED should illuminate, and pump run auxiliary contacts should activate. The pump will continue to run until the HOA switch is toggled to the OFF position.

7. Toggle the HOA switch to the AUTO position and make sure the probes on the preset level sensor are out of the water (Fig. 1).

8. Before lowering the preset level sensor into the water (Fig. 2), test a high oil alarm condition by raising (2A, activate) and lowering
(2B,deactivate)thehighlevelfloatswitchtoverify:
i. When raised, the high oil alarm (oil detected) and high level float (F1) LEDs should illuminate, and the high oil alarm
auxiliary contacts on the control panel should activate.
2B
ii. When lowered, the high oil alarm (oil detected) and high levelfloat(F1)LEDsshouldturnoffandthehighoilalarm
auxiliary contacts on the control panel should deactivate.
Installation Instructions | Page 17 Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Testing | Oil AlertTM Control Panel and Sensor, Bucket Test (5 gallon pail; continued)

4. With the HOA switch in the AUTO position and the probes on the preset level sensor out of the water (Fig. 1, page 17), test a pump cycle by slowly immersing the preset level sensor into the water (Fig. 3) to verify:

(Fig. 3)

i. Lower the preset level sensor into the water until the

pump stop probe (3A, longest) is immersed in water, the

stop pump (P1) LED should illuminate on the control

3B

panel and the pump should not start.

ii. Continue lowering the preset level sensor into the water

until the pump start probe (3B, middle) is immersed in

water, the pump should start, pump run LED should

illuminate, start pump (P2) LED should illuminate, and pump

3A

run auxiliary contacts should activate. The pump should

continue to run until the pump start (3B, middle) and pump

stop (3A, longest) probes are raised out of the water. After

the pump turns off, the control panel pump run and

activated sensor LEDs should turn off.

iii. Repeat these steps a couple times for quality assurance.

5. With the HOA switch in the AUTO position and the probes on the preset level sensor out of the water (Fig. 1, page 17), test a high water alarm condition by slowly immersing the preset level sensor into the water (Fig. 4) to verify:
i. Lower the preset level sensor into the water until the pump stop probe (4A, longest) is immersed in water, the stop pump (P1) LED should illuminate on the control panel and the pump should not start.
ii. Continue lowering the preset level sensor into the water until the pump start probe (4B, middle) is immersed in water, the pump should start, pump run LED should illuminate, start pump (P2) LED should illuminate, and pump run auxiliary contacts should activate. The pump should continue to run as long as the pump start (4B, middle) and pump stop (4A, longest) probes are immersed in the water.
iii. Continue lowering the preset level sensor into the water until the high water probe (4C, shortest) is immersed in water, the pump should continue to run, the high water alarm LED should illuminate, high water alarm (P3) LED should illuminate, and high water auxiliary contacts should activate.
iv. Slowly raise the preset level sensor out of the water and the high water alarm condition should clear once the high water probe (4C, shortest) is removed from the water.
v. Continue removing the preset level sensor out of the water and the pump should continue to run until the pump start (4B, middle) and pump stop (4A, longest) probes are raised out of the water. After the pump turns off, the control panel pump run and activated sensor LEDs should turn off.
vi. Repeat these steps a couple times for quality assurance.

(Fig. 4)
4C 4B
4A

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Diagnostic System Test | Test/Configure Button (Oil AlertTM Control Panel System)

TheOilAlertTMcontrolpanelfeaturesatest/configurepushbuttonfor runningasystemalarmtestandforchangingsystemconfigurations.

(Fig. 1)

These special testing instructions are written based on the factory default system settings, the system may operate differently if any of these settings have been changed (refer to page 3 and page 10 for system device settings).
Note: The preset level sensor wiring errors are automatically detected in the application by factory default settings. Holding the test/configure pushbutton (Fig. 1) for longer than 5-seconds will begin the device configurations routine.

(upon touch) (slowblink)

(solid)

1. Test Mode;pressandholdthetest/configurepushbutton(Fig.1) on the Oil AlertTM control panel for less than 5-seconds, the system
will immediately begin a test pattern of the LEDs (all except pump
run)andclosethealarmauxiliarycontacts.Thistestwillcheckall alarm circuitry and connections to ensure local building automation
systems or remote alarms are functioning properly.

(Note: press and hold for less than 5-seconds)

a. LEDswillilluminateinasolidandslowblinkingpattern: i. High Water, High Oil, and Trouble Alarm (solid)
ii.P1,P2,P3,andF1(slowblink) b. Remote alarm panel auxiliary contacts will activate (if used).

Note: Test pump run auxiliary contacts by placing the pump hand-off-auto (HOA) selector switch in the HAND position, this will activate the pump run auxiliary contacts (if used). Turn the HOA switch to the OFF position, the pump run auxiliary contacts should deactivate. Make sure to return the HOA switch to the AUTO position to ensure the system will operate properly after performing the test.

Specifications* | Control Panel
Primary Power 120VAC, 1-14A or 1-18A, 60 Hz (120VAC pump) Models: 7410 and 7410-18A
120VAC,SpecifiedAmpRange,60Hz(120VAC pump) Models: 7411 Series (overload range specified per model)
240VAC, 1-14A or 1-18A, 60 Hz (240VAC pump) Models: 7412 and 7412-18A
240VAC,SpecifiedAmpRange,60Hz(240VAC pump) Models: 7413 Series (overload range specified per model)
Phase/Pump Type Single Phase, Simplex

IEC Motor Contactor (optional overload) 120VACor240VAC,18A,50/60Hz 3-Pole, Normally Open Overload Amp Range (specifiedpermodel)
Auxiliary Dry Alarm Contacts (control panel) 120VAC/24VDC,250mAmaximum(each) Normally Open
Fuses PositiveTemperatureCoefficient(PTC),Resettable
LEDs Green (power and pump run) Red (alarm, activated sensor, or system setting)

High Level Switch (preset sensor) 1-foot cable Narrow Angle, Normally Closed SJOOW(UL/CSA) 18AWG,2-conductor,flexible,and water/oilresistant
Enclosure Thermoplastic 8 x 6 x 4 (inches) Type4X,Indoor/Outdoor Enclosure Screws
Certifications UL 508 (US and Canada)

Pump Power Receptacle Cable 120VAC or 240VAC, 15A or 20A, 60 Hz Female Plug (voltage/ampsdependsonmodelnumber)

Sensor Input Ratings
Float/FunctionInputs,3.3VDC Water Probe Inputs, 12V

Three-Year Limited Warranty

Incoming System Power Cable 120VAC or 240VAC, 15A or 20A, 60 Hz, 6-foot cable Male Plug (voltage/ampsdependsonmodelnumber)

Preset Level Sensor
25-foot cable
SJEOOW(UL)/SJTOOW(CSA) 18AWG,5-conductor,flexible,andwater/oilresistant

(*) Refer to page 12 for the Oil AlertTM remotealarmpanelspecifications

System Maintenance
1.Thepresetlevelsensormodulemustbekeptcleanandfreeofrust,mud,soap,oranyconductivematerial.Cleanthe probeseveryyearkeepingthemfreeofdebris,calcium,orirondepositstoensurepropersystemoperation.
2.OilAlertTMremotealarmpanel,replacethe9VDCbatteryforbackuppowerfeatureeveryyear. Installation Instructions | Page 19
Alderon Industries, LLC – Leading Edge Control Products | 218.483.3034 | info@alderonind.com | orders@alderonind.com | alderonind.com

Oil AlertTM Single Phase Simplex | OA1S Series – Installation Instructions

Troubleshooting

PROBLEM Pump does not run

PROBABLE CAUSE

SOLUTION

Control panel incoming system power cable is Plug incoming system power cable into a power

unplugged

receptacleandcheckpower

Pump power cable is not plugged into the Plug pump power cable into the control panel

control panel pump power receptacle

pump power receptacle

Pump hand-off-auto (HOA) selector switch is in Toggle the pump hand-off-auto (HOA) selector

the OFF position

switch to either the HAND or AUTO position

Preset level sensor loose wire connections or Re-seat wire connections and refer to page 7 for

improper wiring

proper terminal wiring

Defective motor contactor or overload module Replace motor contactor or overload module

Pump failure
Pump turns off before the water level recedes Poor pump or system ground below the pump stop probe (longest)

Replace pump Checkgroundingsystemandwireterminations

Pump runs continuously

Preset level sensor has dirty, corroded, or Clean or replace the preset level sensor damaged probes
Pump hand-off-auto (HOA) selector switch is in Toggle the pump hand-off-auto (HOA) selector the HAND position (manual pump operation) switch to either the OFF or AUTO position

Level sensor error detected (system setting)

Improper installation of the preset level sensor Refer to pages 6 and 7 for complete installation and wiring information
Preset level sensor incorrectly wired to the Refer to page 7 for complete wiring information control panel terminal connections

Trouble alarm is activated and the overload Checktheoverloadmodule,makesurethedial Set the dial on the overload module to the full

relay is tripped

is set for the full load amps (FLA) of the pump load amps (FLA) of the pump

Pump is clogged or defective
High oil alarm (oil detected) activated with no oil Improper installation of the preset level sensor present in the sump basin

Clear any debris from the pump and check the pump for normal operation, if needed replace the pump
Refer to pages 6 and 7 for complete installation and wiring information

Highlevelfloatswitchhasanobstructioninthe Clear obstruction so the high level float switch sump basin (i.e., the float or cable hung up on can operate properly, make sure the float and another item in the basin and contacts activated) cable are free of any other obstructions; the
alarm condition should clear when the float switch is deactivated