alza ergo AT-COS20V Cordless Orbital Sander User Manual

June 9, 2024
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alza ergo LOGO Cordless Orbital Sander
AT-COS20V
User Manualalza ergo AT COS20V Cordless Orbital Sander

SAFETY INSTRUCTIONS

EXPLANATION OF SYMBOLS ON THE PRODUCT PACKAGING/TYPE LABEL

| Read the operating instructions carefully before use!
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| Wear mouth and nose protection.
| Wear protective glasses
| Protect from rain and moisture.
| Ensure proper recycling of the product at the end of its service life and all packaging materials.
| Do not throw batteries into a fire!
| Always remove the battery during work, transport, storage, maintenance or repair.
| Wear protective gloves
****| Wear noise protection.
| Do not throw batteries into water!
| Protect from heat and fire.
| Do not dispose of batteries with normal household waste.
| Do not expose batteries to excessive temperatures above 50 °C.

GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS
WARNING! All safety instructions, user manuals, images and regulations supplied with these tools must be read. Failure to follow all  of the following instructions may result in electric shock, fire, and/or serious personal injury.
All instructions and the user manual must be kept for future reference.
Safety of working environment

  1. The workplace must be kept clean and well lit.
    Untidy and dark spaces are often the cause of accidents.

  2. Power tools must not be used in potentially explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks that can ignite dust or fumes.

  3. Children and other persons must be kept away when using power tools. If the operator is disturbed, he/she may lose control of the operation.

Electrical safety

  1. The plug on the power tool’s flexible lead must match the power outlet. The plug must never be modified in any way. No socket adapters may be used with tools that have a protective earth connection. Plugs and respective sockets that are rendered unusable will reduce the risk of electric shock.
  2. The operator must not touch grounded objects, such as pipes, central heating units, cookers and refrigerators. The risk of electric shock is greater if your body is connected to the ground.
  3. Power tools must not be exposed to rain, moisture or wetness. If water enters the power tool, the risk of electric shock increases.
  4. The flexible supply must not be used for other purposes. The power tool must not be carried or pulled by the cord, nor must the plug be unplugged from the socket. The inlet must be protected from heat, grease, sharp edges or moving parts. Damaged or tangled leads increase the risk of electric shock.
  5. If the power tool is used outdoors, an extension cord suitable for outdoor use must be used. Using an extension cord for outdoor use reduces the risk of electric shock.
  6. If the power tool is used in a humid environment, a residual current device (RCD) must be used. Using an RCD reduces the risk of electric shock.

Safety of persons

  1. When using a power tool, the operator must be careful, pay attention to what he/she is doing, and concentrate and think clearly. Power tools must not be used if the operator is tired or under the influence of drugs, alcohol or medication. Momentary inattention while using a power tool can result in serious personal injury.
  2. Use personal protective equipment. Always use eye protection. Protective equipment such as a respirator, non-slip safety shoes, hard hat and hearing protection, used in accordance with the working conditions, reduces the risk of personal injury.
  3. Unintentional starting of the machine must be avoided. Make sure that the switch is in the off position before plugging in and/or connecting the battery pack, lifting or carrying the tool. Carrying a tool with your finger on the switch or plugging in a tool fork with the switch on can cause injury.
  4. All adjusting tools or wrenches must be removed before turning on the tool. An adjusting tool or wrench that remains attached to the rotating part of the power tool may result in personal injury.
  5. The operator must only work where he/she can safely reach. The operator must always maintain a stable posture and balance. This will allow better control of the power tool in unforeseen situations.
  6. Dress appropriately. Do not wear loose clothing or jewellery. The operator must make sure that his/her hair and clothing are a sufficient distance away from moving parts. Loose clothing, jewellery and long hair can be caught in moving parts.
  7. Where equipment is provided for connecting dust extraction and collection facilities, care must be taken to ensure that it is connected and used correctly. The use of such equipment can reduce hazards caused by dust.
  8. The operator must not allow the routine that results from the frequent use of the tools, to cause them to become complacent and ignore the principles of tool safety. Careless activity can cause serious injuries in a split second.

Use and the maintenance of power tools

  1. Power tools must not be overloaded. It is essential to use the correct power tool for the work being carried out. The correct power tool will do the work it was designed to do better and safer.
  2. Power tools that cannot be turned on and off with the switch must not be used. Any power tool that cannot be operated with the switch is dangerous and must be repaired.
  3. Before making any adjustments, changing accessories, or storing power tools, unplug the power tool and/or remove the battery pack from the power tool if it is removable. These precautions reduce the risk of accidentally starting the power tool.
  4. Unused power tools must be stored out of the reach of children. Persons unfamiliar with the power tool or these instructions must not be allowed to use the power tool. Power tools are dangerous in the hands of inexperienced users.
  5. Power tools and accessories must be maintained. The adjustment of moving parts and their mobility must be checked and attention focused on cracks, broken parts and any other circumstances that may jeopardize the function of the power tool. If the tool is damaged, it must be repaired before use. Many accidents are caused by poorly maintained power tools.
  6. Cutting tools must be kept sharp and clean. Properly maintained and sharpened cutting tools are less likely to catch on material or jam and are easier to control.
  7. Power tools, accessories and tool bits etc. must be used in accordance with these instructions and in the manner intended for the particular power tool, taking into account the working conditions and the work to be carried out. Using power tools for activities other than those for which they are designed can lead to dangerous situations.
  8. Handles and grip surfaces must be kept dry, clean and free of grease. Slippery handles and gripping surfaces mean the tool cannot be held and controlled in unexpected situations.

Service

  1. Power tool repairs must be carried out by qualified personnel using identical spare parts. This will ensure the same level of safety of the power tool as before the repair.

USE AND MAINTENANCE OF CORDLESS TOOLS

  1. The tool must only be charged with the charger specified by the manufacturer. A charger that may be suitable for one type of battery pack may present a fire hazard when used with another battery pack.
  2. The tool must only be used with a battery pack that is specifically designed for the tool. The use of any other battery pack may present a risk of injury or fire.
  3. When the battery set is not used, the battery pack must be protected from contact with other metal objects, such as paper clips, coins, keys, nails, screws or other small metal objects that can cause one battery contact to come into contact with another. Short-circuiting the battery terminals may cause burns or fire.

SAFETY INSTRUCTIONS FOR BELT AND SATIN GRINDERS
Electromechanical tools must be held by insulated gripping surfaces, as the grinding surface may touch its own power supply. Cutting a “live” wire can cause uninsulated metal parts of the power tool to become “live” and result in an electric shock to the user.

TECHNICAL DATA

Speed in revolutions per minute (no load)

Speed 1| 2000/min
Speed 2| 3500/min
Speed 3| 5000/min
Speed 4| 6500/min
Speed 5| 8000/min
Speed 6| 10,000/min
Plate size| 125 mm
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Circulation diameter| 2.7 mm
Sound pressure level *| 80.2 dB(A), K=3 dB(A)
Sound power level **| 91.2 dB(A), K=3 dB(A)
Level of vibrations| 7.5 m/s2, K=1.5 m/s²
Weight (only machine)| 1.15 kg

  • Continuous sound pressure level with filter A for hand tools measured according to prEN ISO 15744: 1999 and stated according to EN ISO 4871.
    ** Sound power level with filter A for hand tools measured according to prEN ISO 15744: 1999 and stated according to EN ISO 4871.

DESCRIPTION

alza ergo AT COS20V Cordless Orbital Sander -
DESCRIPTION

  1. Handle
  2. Power button
  3. Sanding board
  4. Circulation speed regulator
  5. Rechargeable battery Li-ion 20 V/2.0 Ah (sold separately)
  6. Dust extraction output
  7. Dust bag

UNPACKING AND INSPECTION

DESCRIPTION
The machine is only designed for sanding wood and similar materials. The product is designed for domestic use. Other uses are outside the warranty conditions.
UNPACKING
Carefully unpack the product, remove the packaging material and check the condition for any damage during transport. Disassemble the contents of the package and check the completeness of the accessories according to the next paragraph. If anything is missing, contact your dealer and do not use the product.
Keep the packaging material for at least the warranty period, it must be used in the case of shipment.

Warning!

  • Packaging material can be dangerous to children. Keep it out of the reach of children.
  • Follow applicable local recycling regulations when disposing of the packaging.

PACKAGE CONTENTS
In addition to the product, the package also contains three accessories:

alza ergo AT COS20V Cordless Orbital Sander - PACKAGE
CONTENTS

7. Dust bag
8. Sandpaper 120 ×1
9. Sandpaper 400 ×1

GRINDING PREPARATION

GRINDING DISC INSTALLATION/REPLACEMENT
Both the sanding disc and the sanding plate are consumables.

  • Simply press the grinding disc (9), (10) or (11) onto the grinding plate (3), where it is held in place by Velcro.
  • To ensure dust extraction, make sure that the holes in the sanding paper match the holes in the sanding plate.
  • To remove a used disc, tear it off by the edge. Keep the grinding plate clean.

DUST EXTRACTION
Dust bag
Attaching the bag (7)

  • Place the dust bag with the flange on the dust extraction outlet (6).
  • When inserting the flange, turn the bag so that it holds well.

To remove the bag from the machine, turn and pull the flange out of the suction outlet pipe. Then empty the bag.
Dust extraction connection
The manufacturer recommends the use of a certified “class M” vacuum cleaner, which ensures sufficient suction power and extraction parameters.
Note: A pipe reducer (not included) may be required to connect the extractor.

  • With the dust bag removed, connect the suction line to the suction outlet (6) on the grinder.

All wood dust (including laminate dust, plastics dust, etc.) poses a health risk to the respiratory system, eyesight and skin. For example, MDF boards contain formaldehyde, which is a proven carcinogen. In addition to these measures, an appropriate face mask must be worn according to the scope of work.
A respirator of at least FFP2 is required against fine wood dust.

BASIC USE

SWITCH

  • Make sure the grinder is lifted off the ground.
  • To switch on the grinder, slide the rocker switch (2) to the opposite position. the grinder runs continuously until the switch is flipped back.

This machine is designed only for grinding fine details and light grinding of wood and similar materials.
ADDITIONAL GRINDING RECOMMENDATIONS
Select the correct sanding paper grain according to the job and the desired result. A higher number means finer grinding.

  • The 60/80 grit is ideal for removing thicker layers of material. Sandpaper may become clogged when sanding paint.
  • Replace the sanding disc if it is clogged with remnants of ground material or is torn or worn.

Note: Both the sanding disc and the sanding plate are consumables.

  • Apply appropriate force to the machine and keep the entire surface of the grinding plate on the material.
  • Grinding the surface only at the edge of the grinding plate can damage the plate.

Note: Too much pressure on the machine reduces grinding efficiency and overloads the machine.
Do not overload the grinder
Replace the sanding disc if it is clogged with remnants of ground material or is torn or worn.
Warning!

  • Contact with or inhalation of toxic dust can harm the worker and bystanders. Before working, always make sure that the ground paint does not contain lead or lead compounds and that the ground material is safe.

MAINTENANCE AND TROUBLESHOOTING

MAINTENANCE
Regular inspections and cleaning of the machine reduce the need for service and keep the machine in good condition.
The engine must be sufficiently cooled during operation. Keep the air vents clean and regularly dusted.

TROUBLESHOOTING
Note: Remove the battery from the grinder before adjustment and maintenance.

Problem Possible cause Solution
The engine does not start. – The battery is empty.
– The battery is defective. – Charge or replace the battery.

– Replace battery.
The engine is running slow/ with no power.| – The battery is empty.
– The battery is defective.| – Charge or replace the bat-tery.
– Replace battery.
The battery does not charge or light up / the charger does not light up.| – The charger is not supplied.
– The charger is defective| – Check fuses.
– Replace the charger.

Important: All repairs to the machine must only be carried out by a qualified person.

EC DECLARATION OF CONFORMITY

Identification of the manufacturer / importer’s authorised representative:
Manufacturer: Alza.cz, a. s.
Registered office: Jankovcova 1522/53, Holešovice, 170 00 Prague 7
Company ID: 27082440
Subject of the declaration:
Name: Grinder
Model/Type: AT-COS20V
The above product has been tested in accordance with the standard (s) used to demonstrate compliance with the essential requirements set out in the Directive (s):
Machine directive 2006/42/EC
Electromagnetic compatibility (EMC) directive 2014/30/EU
ROHS directives 2011/65/EU and (EU) 2015/863
Reference to harmonised standards:
EN62841-1:2015
EN62841-2-4:2014
EN55014-1:2017
EN55014-2:2015
EC type-examination was carried out on:
No. 0123 TÜV SÜD Product Service GmbH, Certification Body, Ridlerstraße 65, 80339 Munich, Germany
Certificate number: M8A 063263 0029
Technical documentation is stored at:
Alza.cz, a. s.
Jankovcova 1522/53, Holešovice, 170 00 Prague 7
The year of manufacture of the machine and the serial number are indicated on the machine.

Ing. Jan Melena
Business Development Manager
Sales and Purchasing; Private Labels Prague, 22. 9. 2021

WARRANTY & SUPPORT
Your new product is protected by our 24-month warranty, or extended warranty (if stated), which you can apply at any of our points of sale. For inquiries, you can use the contact form or one of our international call centres.
On -line: www.alzashop.com/contact

Česko +420 225 340 111
Deutschland (+49) 0800 181 45 44
Magyarország +36-1-701-1111
Österreich +43 720 815 999
Slovensko +421 257 101 800
United Kingdom +44 (0)203 514 4411

This product meets all of the related basic EU regulation requirements. The EU declaration of conformity is available on www.alzashop.com/doc.
This product sold in the European Union meet the requirements of Directive 2011/65/EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS).
The use of the WEEE Symbol indicates that this product should not be treated as household waste. By ensuring this product is disposed of correctly, you will help protect the environment.
For more detailed information about the recycling of this product, please contact your local authority, your household waste disposal service provider, or the shop where you purchased the item.

Co. Reg. No. 27082440
Alza.cz, a. s., Jankovcova 1522/53, 170 00 Prague 7, Czech Republic
© 2021 Alza.cz, a. s. All Rights Reserved.

Documents / Resources

| alza ergo AT-COS20V Cordless Orbital Sander [pdf] User Manual
AT-COS20V Cordless Orbital Sander, AT-COS20V, Cordless Orbital Sander, Orbital Sander
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References

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