KOHLER 14RCA Multi-Fuel LPG-Natural Gas Instruction Manual

June 9, 2024
Kohler

KOHLER 14RCA Multi-Fuel LPG-Natural Gas

KOHLER 14RCA Multi-Fuel LPG-Natural Gas

The Kohler® Advantage

  • High Quality Power
    Kohler home generators provide advanced voltage and  frequency regulation along with ultra-low levels of harmonic distortion for excellent generator power quality to protect your valuable electronics.

  • Premium 5-yr/2000-hr Limited Warranty Included
    Kohler is known for extraordinary reliability and performance.
    Kohler’s premium limited warranty covers parts, labor, and
    travel for the full warranty period.

  • Powerful Performance
    Exclusive Powerboost™ technology provides excellent starting power. The Kohler 14 kW generator can easily start and run a 5 ton air conditioner. w

  • Aluminum Enclosure

    • Attractive aluminum enclosure allows installation as close as 18 inches from your home or small business. §
    • Enclosure panels can be removed without tools to allow easy access for maintenance and service.
  • Camouflage Enclosures are available for single-phase units (optional). Go to KohlerGenerators.com/MossyOak to view the available patterns.

Mossy Oak is a trademark used under license from Haas Outdoors, Inc., by Kohler Co.

Standard Features

  • RDC2 Controller
    • One digital controller manages both the generator set and transfer switch functions (with optional Model RXT).
    • Electronic speed control responds quickly to varying demand.
    • OnCuer Plus Generator Management System for remote monitoring is included with the generator.
  • Kohler Command PRO Engine Features
    • Kohler Command PROr OHV engine with hydraulic valve lifters for reliable performance without routine valve adjustment or lengthy break-in requirements.
  • Designed for Easy Installation
    • Sturdy aluminum base can be mounted on gravel or a concrete mounting pad.
    • Fuel and electrical connections through the enclosure wall eliminate the need for stub-ups through the base.
    • Customer connection terminal block located near the controller allows easy access for field wiring.
    • Designed for outdoor installation only.
  • Certifications
    • Meets emission regulations for U.S. Environmental Protection Agency (EPA) with both natural gas and LPG.
    • UL 2200/cUL listed.
    • CSA certified.
    • Accepted by the Massachusetts Board of Registration of Plumbers and Gas Fitters.
    • Meets 181 mph wind rating.
  • Warranty
    • 5-year/2000 hour limited warranty for on-grid (standby) applications in locations served by a reliable utility source.
    • 18 month/1000 hour limited warranty for off-grid (non-standby) applications.

Generator Ratings

Model| Alt| Voltage| Ph| Hz| Standby Ratings| Non-Standby Ratings| Line Circuit
---|---|---|---|---|---|---|---
Natural Gas| LPG| Natural Gas| LPG| Breaker
kW / kVA| Amps| kW / kVA| Amps| kW / kVA| Amps| kW / kVA| Amps| Amps| Poles
14RCA
14RCAL| 2F5| 120/240| 1| 60| 12/12| 50| 14/14| 59| 12/12| 50| 14/14| 59| 70| 2
14RCA| 2G5| 120/208
120/240
277/480| 3
3

3

| 60
60
60| 12/15
12/15
12/15| 42
37
19| 13/16
13/16
13/16| 45
39
20| 12/15
12/15
12/15| 42
37
19| 13/16

13/16
13/16

| 45
39
20| 50
50
25| 3
3
3

Note: The line circuit breaker is automatically selected based on the generator set model and voltage configuration.

RATINGS: Standby ratings apply to installations served by a reliable utility source. All single-phase units are rated at 1.0 power factor. The standby rating is applicable to variable loads with an average load factor of 80% for the duration of the power outage. No overload capacity is specified at this rating. Ratings are in accordance with ISO- 3046/1, BS5514, AS2789, and DIN 6271. GENERAL GUIDELINES FOR DERATING: ALTITUDE: Derate 4% per 305 m (1000 ft.) elevation above 153 m (500 ft.). TEMPERATURE: Derate 2% per 5.5_C (10_F) temperature increase above 16_C (60_F). Availability is subject to change without notice. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler Co. generator dealer for availability

Check the appliance manufacturer’s specifications for actual power requirements. Consult a Kohler® Power Systems professional to calculate your exact residential power system requirements.
 Meets NFPA guidelines for 18 inch clearance to combustible materials. Check state and local codes for minimum distance required from a structure.

Alternator Specifications

S p ecifications Alternato r
Manufacturer Kohler
Type Leads, quantity 2-Pole, Rotating Field
2F5 4
2G5 12
Voltage regulator Digital
Insulation: NEMA MG1-1.66
Material Class H
Temperature rise 130°C Standby
Bearing: quantity, type 1, Sealed
Coupling Direct
Amortisseur windings Full

Voltage regulation, no-load to full-load RMS:  ±1.0%
One-step load acceptance| 100% of Rating
Peak motor starting kVA: 240V, 1 ph

240 or 480 V, 3 ph

| {35% dip for voltages below) 2F5 (4 lead)                                 33 (60 Hz)

2G5 (12 lead)         54 (60 Hz)

Alternator Features
  • Compliance with NEMA, IEEE, and ANSI standards for temperature rise.
  • Self-ventilated and dripproof construction.
  • Windings are vacuum-impregnated with epoxy varnish for dependability and long life.
  • Superior voltage waveform and minimum harmonic distortion from skewed alternator construction.
  • Digital voltage regulator with r1.0% no-load to full-load RMS regulation.
  • Rotating-field alternator with static exciter for excellent load response.
  • Total harmonic distortion (THD) from no load to full load with a linear load is less than 5%.

Application Data

Engine

E ngine Sp eci f ication s|
Manufacturer| Kohler
Engine: model, type| CH740 4-Cycle
Cylinder arrangement| V-2
Displacement, cm3 (cu. in.)| 725 (44)
Bore and stroke, mm (in.)| 83 X 67 (3.27 X 2.64)
Compression ratio| 9:1
Bore and stroke, mm (in.)| 83 X 67 (3.27 X 2.64)
Main bearings: quantity, type| 2, PTO Side-Load Sleeve Bearings
Rated RPM| 3600
Max. engine power at rated rpm, kW (HP)|
LPG, 60 Hz| 17.6 (23.6)
Natural gas, 60 Hz| 15.3 (20.5)
Cylinder head material| Aluminum
Valve material| Steel/Stellite®
Piston type and material| Aluminum Alloy
Crankshaft material| Heat Treated, Ductile Iron
Governor: type| Electronic
Frequency regulation, no load to full load| Isochronous
Frequency regulation, steady state| ±0.5%
Air cleaner type| Dry

Engine Electrical

Engine E l ectrical Sy s te m|
Ignition system| Electronic, Capacitive Discharge
Starter motor rated voltage (DC)| 12
Battery (purchased separately):|
Ground| Negative
Volts (DC)| 12
Battery quantity| 1
Recommended cold cranking amps:|
(CCA) rating for – 18°C (0° F)| 500
Group size| 51

E x haus t

Exhaust Sys te m
Exhaust temperature exiting the enclosure at rated kW, dry, °C (°F)|

260 (500)

Lubrication
Lubricating Sy ste m
Type

Oil capacity (with filter}, L (qt.) Oil filter: quantity, type §

Oil cooler

§ Kohler recommends the use of Kohler Genuine oil and filters.

| Full Pressure 1.8 (1.9}

1, Cartridge

Integral

Fuel Requi r ements|

Fuel System

Fuel types| Natural Gas or LPG
Fuel supply inlet| 1/2 NPT
Fuel supply pressure, kPa (in. H20):|
Natural gas| 1.2-2.7 (5-11)
LP| 1.7- 2.7 (7-11)
Fue l Comp o s ition Limit s *| N at . Gas| L P G
Methane, % by volume (minimum)| 90 min.                 –
Ethane, % by volume (maximum)| 4.0 max.               –
Propane, % by volume| 1.0 max.            85 min.
Propene, % by volume (maximum)| 0.1 max.           5.0 max.
C4 and higher, % by volume| 0.3 max.              2.5 max.
Sulfur, ppm mass (maximum)| 25 max.
Lower heating value, MJ/m3 (Btu/ft }, (minimum)|

33.2 (890}       84.2 (2260}

  • Contact your local dealer for suitability and rating dealer based on fuel compositions outside these limits.
Fuel Pipe Size

Minimum Ga s Pipe S i ze Recommendation , in . NPT
Pipe Length , m ( ft.)| Natural Ga s 193,000 Btu/hr.| LPG 203,000 Btu/hr.
8    {25)| 3/4| 3/4
15    (50)| 1| 3/4
30 (100)| 1| 1
46 {150)| 1 1/4| 1
61 (200)| 1 1/4| 1

Generator Set Sound Data

Model 14RCA 8 point logarithmic average sound levels are 63 dB(A) during weekly engine exercise and 69 dB(A) during full-speed generator diagnostics and normal operation.* All sound levels are measured at 7 meters with no load.

  • Lowest of 8 points measured around the generator. Sound levels at other points around generator may vary depending on installation parameters.
Operation Requirements

Fuel Consumption, m 3 /hr. ( cfh ) @ 60Hz
% Load| Natural Ga s| LPG
100| 5.4  (193)| 2.3| (81\
75| 4.7 (163)| 2.1| (75\
50| 3.5 (124)| 1.8| (60)
25| 2.6 (93)| 1.2| (45)
Exercise| 1.7 (60)| 0.8| (30)
Nominal fuel rating:| Natural gas: LPG:| 37 MJ/m3 (1000 Btu/ft.3)

93 MJ/m3 (2500 Btu/ft.3)

LPG conversion factors:| 8.58 ft.3 = 1 lb.

0.535 m3 = 1 kg

36.39 ft.3 = 1 gal.

RDC2 Controller Features

RDC2 Controller Features

The RDC2 controller provides integrated control for the generator set, Kohler® Model RXT transfer switch, programmable interface module (PIM), and load shed kit.

  • Membrane keypad:
    • OFF, AUTO, and RUN pushbuttons
    • Select and arrow buttons for access to system configuration and adjustment menus
  • LED indicators for OFF, AUTO, and RUN modes
  • LED indicators for utility power and generator set source availability and ATS position (Model RXT transfer switch required)
  • LCD display:
    • Two lines x 16 characters per line
    • Backlit display with adjustable contrast for excellent visibility in all lighting conditions
  • Scrolling system status display:
    • Generator set status
    • Voltage and frequency
    • Engine temperature
    • Oil pressure
    • Battery voltage
    • Engine runtime hours
  • Date and time displays
  • Smart engine cooldown senses engine temperature
  • Digital isochronous governor maintains steady-state speed at all loads
  • Digital voltage regulation: 1.0% RMS no-load to full-load
  • Automatic start with programmed cranking cycle
  • Programmable exerciser can be set to start automatically on any future day and time, and run every week or every two weeks
  • Exercise modes:
    • Unloaded weekly exercise with complete system diagnostics
    • Unloaded full-speed exercise
    • Loaded full-speed exercise (Model RXT ATS required)
  • Front-access mini USB connector for SiteTecht or USB Utility connection
  • Integral Ethernet connector for Kohlerr OnCuer Plus
  • Built-in 2.5 amp battery charger
  • Remote two-wire start/stop capability for optional connection of a Model RDT transfer switch
  • Diagnostic messages: Displays diagnostic messages for the engine, generator, Model RXT transfer switch, programmable interface module (PIM), and load management device.
  • Maintenance reminders
  • System settings:
    • System voltage, frequency, and phase
    • Voltage adjustment
    • Measurement system, English or metric
  • ATS status (Model RXT ATS required):
    • Source availability
    • ATS position (normal/utility or emergency/generator)
    • Source voltage and frequency
  • ATS control (Model RXT ATS required):
    • Source voltage and frequency settings
    • Engine start time delay
    • Transfer time delays
    • Voltage calibration
    • Fixed pickup and dropout settings
  • Programmable Interface Module (PIM) status displays:
    • Input status (active/inactive)
    • Output status (active/inactive)
  • Load control menus:
    • Load status
    • Test function

Generator Set Standard Features

  • Battery cables
  • EPA certified fuel system
  • Aluminum sound enclosure
  • Critical silencer
  • Field-connection terminal block
  • Fuel solenoid valve and secondary regulator
  • Line circuit breaker
  • Multi-fuel system, LPG/natural gas, field-convertible
  • Oil drain extension with shutoff valve
  • OnCuer Plus Generator Management System
  • Premium 5-year/ 2000 hour limited standby warranty. Covers parts, labor, and travel for the entire warranty period
  • 18-month/1000 hour limited warranty for non-standby (off-grid) applications
  • RDC2 generator set/ATS controller
  • Rodent-resistant construction
  • Sound-deadening, flame-retardant foam per UL 94, class HF-1

Available Options

Concrete Mounting Pads

  • Concrete mounting pad, 3 in. thick
  • Concrete mounting pad, 4 in. thick (recommended for storm-prone areas)

Electrical Accessories

  • Battery
  • Battery heater, 120VAC
  • Battery heater, 240VAC
  • Cold weather package, 120VAC
  • Cold weather package, 240VAC
  • Emergency stop kit
  • PowerSync® Automatic Paralleling Module (APM) (single phase only; parallel two 14kW residential generator sets with the RDC2 controller)
  • Programmable interface module (PIM) (provides 2 digital inputs and 6 relay outputs)

Enclosure Options

  • Mossy Oak® camouflage enclosure (single-phase only)
    Go to KohlerGenerators.com/MossyOak to see these
    available patterns:

    • Mossy Oak® Break-Up Country®
    • Mossy Oak® Original Bottomland®
    • Mossy Oak® Shadow GrassR Habitat™

Mossy Oak is a trademark used under license from Haas Outdoors, Inc., by Kohler Co.

Fuel System Accessories

  • Flexible fuel line (included on QS models)
  • Carburetor heater, 120 VAC
  • Carburetor heater, 240 VAC
    Carburetor heater is recommended for reliable starting at temperatures below 0_C (32_F ). Do not use with cold weather kit.

Literature

  • General maintenance literature kit
  • Overhaul literature kit
  • Production literature kit

Maintenance

  • Maintenance kit (includes air filter, oil, oil filter, and spark plugs)

Automatic Transfer Switches and Accessories

  • Model RDT ATS
  • Model RXT ATS
  • Model RXT ATS with combined interface/ load management board
  • Load shed kit for RXT or RDT
  • Power relay modules (use up to 4 relay modules for each load management device)
  • Other Kohler® ATS

14RCAL Model Packages

  • 14RCAL with 100 amp RXT with 16-space load center and NEMA 1 steel enclosure for indoor installation
  • 14RCAL with 200 amp service entrance-rated Model RXT with combined interface/ load management board and corrosion-resistant NEMA 3R aluminum enclosure

Warranty

  • 7- Year Limited Warranty
  • 10- Year Limited Warranty
    Warranties cover parts, labor, and travel for the entire warranty period.
Generator Set Dimensions and Weights

Generator Set Size, L x W x H: 1193 x 660 x 820 mm (47 x 26.0 x 32.3 in.)
Shipping Weight:
14RCA Generator Set 200 kg (440 lb.)
14RCAL with 100 A RXT ATS w/LC: 227 kg ( 500 lbs.)
14RCAL with 200 A RXT SE ATS 222 kg (490 lb.)

Generator Set Dimensions and Weights

NOTE: Dimensions are provided for reference only and should not be used for planning installation. Contact your local dealer for more detailed information.

Customer Support

KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com

KOHLER Logo

References

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Kohler User Manuals

Related Manuals