Autonics TCD210240AC Simultaneous Heating and Cooling Output PID Temperature Controllers Instruction Manual

Autonics TCD210240AC Simultaneous Heating and Cooling Output PID

Temperature Controllers

Product Information

The TK Series Simultaneous Heating & Cooling Output PID Temperature Controllers are devices used for temperature control in various applications including machinery, medical equipment, safety equipment, and more. The controllers have fail-safe devices installed to prevent serious injury or economic loss. They are designed to work in indoor environments with an altitude of up to 2,000m and a pollution degree of 2. The controllers have various ordering options for inputs/outputs, function, and power supply. They have a control output that can be a relay, SSR drive, or selectable current or SSR drive. The product should not be used in areas where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact, or salinity may be present.

Product Usage Instructions

1. Install the controller on a device panel in an indoor environment with an altitude of up to 2,000m and a pollution degree of 2.
2. Ensure that fail-safe devices are installed when using the controller with machinery that may cause serious injury or substantial economic loss.
3. Use AWG 20 (0.50 mm2) cable or over when connecting the power input and relay output. Use AWG 28 to 16 cable when connecting the sensor input and communication cable without dedicated cable.
4. Tighten the terminal screws with a tightening torque of 0.74 to 0.90 N m when connecting cables.
5. Check connections before wiring to prevent fire.
6. Use the controller within the rated specifications to avoid fire or product damage.
7. Clean the controller with a dry cloth and avoid using water or organic solvent to prevent fire or electric shock.
8. Keep the product away from metal chip, dust, and wire residue which flow into the unit that may cause fire or product damage.
9. Do not disassemble or modify the controller to prevent fire or electric shock.

Introduction

Thank you for choosing our Autonics product. Read and understand the instruction manual and manual thoroughly before using the product. For your safety, read and follow the below safety considerations before using. For your safety, read and follow the considerations written in the instruction manual, other manuals and Autonics website. Keep this instruction manual in a place where you can find easily. The specifications, dimensions, etc are subject to change without notice for product improvement Some models may be discontinued without notice. Follow Autonics website for the latest information.

Safety Considerations

• Observe all ‘Safety Considerations’ for safe and proper operation to avoid hazards.
• the symbol indicates caution due to special circumstances in which hazards may occur.

Warning Failure to follow instructions may result in serious injury or death

1. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss.(e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime/disaster prevention devices, etc.) Failure to follow this instruction may result in personal injury, economic loss or fire.
2. Do not use the unit in a place where flammable/explosive/corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact or salinity may be present. Failure to follow this instruction may result in an explosion or fire.
3. Install on a device panel to use. Failure to follow this instruction may result in electric shock.
4. Do not connect, repair, or inspect the unit while connected to a power source. Failure to follow this instruction may result in fire or electric shock.
5. Check ‘Connections’ before wiring. Failure to follow this instruction may result in fire.
6. Do not disassemble or modify the unit. Failure to follow this instruction may result in fire or electric shock.

Caution Failure to follow instructions may result in injury or product damage

1. When connecting the power input and relay output, use AWG 20 (0.50 mm2) cable or over, and tighten the terminal screw with a tightening torque of 0.74 to 0.90 N m. When connecting the sensor input and communication cable without dedicated cable, use AWG 28 to 16 cable and tighten the terminal screw with a tightening torque of 0.74 to 0.90 N m. Failure to follow this instruction may result in fire or malfunction due to contact failure.
2. Use the unit within the rated specifications. Failure to follow this instruction may result in fire or product damage
3. Use a dry cloth to clean the unit, and do not use water or organic solvent. Failure to follow this instruction may result in fire or electric shock.
4. Keep the product away from metal chip, dust, and wire residue which flow into the unit. Failure to follow this instruction may result in fire or product damage.

Cautions during Use

• Follow instructions in ‘Cautions during Use’. Otherwise, it may cause unexpected accidents.

• Check the polarity of the terminals before wiring the temperature sensor. For RTD temperature sensor, wire it as 3-wire type, using cables in same thickness and length. For thermocouple (TC) temperature sensor, use the designated compensation wire for extending wire.

• Keep away from high voltage lines or power lines to prevent inductive noise. In case installing power line and input signal line closely, use line filter or varistor at power line and shielded wire at input signal line. Do not use near the equipment which generates strong magnetic force or high frequency noise.

• Do not apply excessive power when connecting or disconnecting the connectors of the product.

• Install a power switch or circuit breaker in the easily accessible place for supplying or disconnecting the power.

• Do not use the unit for other purpose (e.g. voltmeter, ammeter), but temperature
  controller.

• When changing the input sensor, turn off the power first before changing. After changing
  the input sensor, modify the value of the corresponding parameter.

• 24 VAC, 24-48 VDC power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.

• Do not overlap the communication line and power line. Use twisted pair wire for communication line and connect ferrite bead at each end of line to reduce the effect of external noise.

• Make a required space around the unit for radiation of heat. For accurate temperature measurement, warm up the unit over 20 min after turning on the power.

• Make sure that power supply voltage reaches to the rated voltage within 2 sec after supplying power.

• Do not wire to terminals which are not used.

• This unit may be used in the following environments.

  • Indoors (in the environment condition rated in ‘Specifications’)
  • Altitude Max. 2,000 m
  • Pollution degree 2
  • Installation category II

Ordering Information
This is only for reference, the actual product does not support all combinations. For selecting the specified model, follow the Autonics website .

Size

• N: DIN W 48 × H 24 mm
• SP : DIN W 48 × H 48 mm (11 pin plug type)
• S: DIN W 48 × H 48 mm
• M: DIN W 72 × H 72 mm
• W: DIN W 96 × H 48 mm
• H: DIN W 48 × H 96 mm
• L: DIN W 96 × H 96 mm

Option in/output

Size: N

PN| OUT2| Function
1| Normal type 01)| Alarm 1 + CT input
Heating & Cooling| Alarm 2
2| Normal type| Alarm 1 + Alarm 2
D| Normal type| Alarm 1 + Digital input 1/2
Heating & Cooling| Digital input 1/2

R

| Normal type| Alarm 1+Transmission

output

Heating & Cooling| Transmission output

T

| Normal type| Alarm output 1 + RS485

communication

Heating & Cooling| RS485 communication

Size: SP PN Function 1 Alarm 1

Size: S, M, W, H, L

PN| Function
1| Alarm 1
2| Alarm 1 + Alarm output 2
R| Alarm 1 + Transmission output
T| Alarm 1 + RS485 communication
A| Alarm 1 + Alarm 2 + Transmission output
B| Alarm 1 + Alarm 2 + RS485 communication
D| Alarm 1 + Alarm 2 + Digital input 1/2 02)

1. The CT input model of TK4N can be selected only in the normal type model with alarm output 1. (except TK4SP)
2. Only for TK4S-D, OUT2 output terminal is used as DI-2 input terminal.
3. When operating mode is heating or cooling control, OUT2 can be used as alarm output 3 (except TK4N).
4. When operating mode is heating or cooling control, OUT2 can be used as transmission output 2.

Sold Separately

• 11 pin socket: PG-11, PS-11 (N)
• Current transformer (CT)
• Terminal protection cover: RSA / RMA / RHA / RLA Cover
• Communication converter: SCM Series

Specifications

Power

supply

| AC type| 100 – 240 VAC 50/60 Hz ±10%
AC/DC type| –| 24 VAC 50/60 Hz ±10%, 24-48 VDC ±10%
Power

consumption

| AC type| ≤ 6 VA| ≤ 8 VA
AC/DC type| –| AC: ≤ 8 VA, DC ≤ 5W
Unit weight (packaged)| ≈ 70 g

(≈ 140 g)

| ≈ 85 g

(≈ 130 g)

| ≈ 105 g

(≈ 150 g)

| ≈ 140 g

(≈ 210 g)

Power

supply

| AC type| 100 – 240 VAC 50/60 Hz ±10%
AC/DC type| 24 VAC 50/60 Hz ±10%, 24-48 VDC ±10%
Power

consumption

| AC type| ≤ 8 VA
AC/DC type| AC: ≤ 8 VA, DC ≤ 5W
Unit weight (packaged)| ≈ 141 g (≈ 211 g)| ≈ 141 g (≈ 211 g)| ≈ 198 g (≈ 294 g)
Sampling period| 50 ms
---|---
Input specification| Refer to ‘Input Type and Using Range’

Option input

|

CT input

| • 0.0-50.0 A (primary current measurement range)

• CT ratio: 1/1,000

• Measurement accuracy: ±5% F.S. ±1digit

Digital input

| • Contact – ON: ≤ 2 kΩ, OFF: ≥ 90 kΩ

• Non contact – residual voltage ≤ 1.0 V, leakage current ≤ 0.1 mA

• Outflow current: ≈ 0.5 mA per input

Control output| Relay| 250 VAC 3 A, 30 VDC 3 A 1a
SSR| 11 VDC±2 V, ≤ 20 mA
Current| DC 4-20 mA or DC 0-20 mA (parameter), Load resistance: ≤ 500 Ω
Alarm

output

| Relay| AL1, AL2: 250 VAC 3 A 1a

• TK4N AL2: 250 VAC 0.5 A 1a (≤ 125 VA)

Option output| Transmission| DC 4 – 20 mA (Load resistance: ≤ 500 Ω, Output accuracy: ±0.3%

F.S.)

RS485 comm.| Modbus RTU
Display type| 7 segment (red, green, yellow), LED type
Control type| Heating, Cooling|

ON/OFF, P, PI, PD, PID Control

Heating &

Cooling

Hysteresis| • Thermocouple, RTD: 1 to 100 (0.1 to 100.0) ℃/℉

• Analog: 1 to 100 digit

Proportional band (P)| 0.1 to 999.9 ℃/℉ (0.1 to 999.9%)
Integral time (I)| 0 to 9,999 sec
Derivative time (D)| 0 to 9,999 sec
Control cycle (T)| • Relay output, SSR drive output: 0.1 to 120.0 sec

• Selectable current or SSR drive output: 1.0 to 120.0 sec

Manual reset| 0.0 to 100.0%
Relay life cycle|

Mechanical

| OUT1/2: ≥ 5,000,000 operations

AL1/2: ≥ 20,000,000 operations (TK4H/W/L: ≥ 5,000,000

operations)

Electrical| ≥ 100,000 operations
Dielectric strength| Dependent on the power supply
AC voltage type| Between the charging part and the case: 3,000 VAC ~ 50/60 Hz for 1 minute
AC / DC voltage type| Between the charging part and the case: 2,000 VAC ~ 50/60 Hz for 1 minute
Vibration| 0.75 mm amplitude at frequency of 5 to 55 Hz in each X, Y, Z

direction for 2 hours

Insulation resistance| ≥ 100 MΩ (500 VDC megger)
Noise immunity| ±2 kV square shaped noise by noise simulator (pulse width: 1 ㎲) R-phase, S-phase
Memory retention| ≈ 10 years (non-volatile semiconductor memory type)
Ambient temperature| -10 to 50 ℃, storage: -20 to 60 ℃ (no freezing or condensation)
Ambient humidity| 35 to 85%RH, storage: 35 to 85%RH (no freezing or condensation)
Protection structure| IP65 (Front panel, IEC standards)

• TK4SP: IP50 (Front panel, IEC standards)

Insulation type

| Double insulation or reinforced insulation (mark: , dielectric strength between the measuring input part and the power part: 2 kV)
Accessory| Bracket, Terminal protection cover (TK4N)
Approval|

Communication Interface

RS485

(parameter)
Response time| 5 to 99 ms (default: 20 ms)
Start bit| 1 bit (fixed)
Data bit| 8 bit (fixed)
Parity bit| None (default), Odd, Even
Stop bit| 1 bit, 2 bit (default)
EEPROM life cycle| ≈ 1,000,000 operations (Erase / Write)

Input Type and Using Range

The setting range of some parameters is limited when using the decimal point display.

Input type| Decimal

point

| Display| Using range (℃)| Using range (℉)
---|---|---|---|---

Thermo

-couple

| K (CA)| 1| KCaH| -200| to| 1,350| -328| to| 2,462
0.1| KCaL| -199.9| to| 999.9| -199.9| to| 999.9
J (IC)| 1| JIcH| -200| to| 800| -328| to| 1,472
0.1| JIcL| -199.9| to| 800.0| -199.9| to| 999.9
E (CR)| 1| ECrH| -200| to| 800| -328| to| 1,472
0.1| ECrL| -199.9| to| 800.0| -199.9| to| 999.9
T (CC)| 1| TCcH| -200| to| 400| -328| to| 752
0.1| TCcL| -199.9| to| 400.0| -199.9| to| 752.0
B (PR)| 1| B PR| 0| to| 1,800| 32| to| 3,272
R (PR)| 1| R PR| 0| to| 1,750| 32| to| 3,182
S (PR)| 1| S PR| 0| to| 1,750| 32| to| 3,182
N (NN)| 1| N NN| -200| to| 1,300| -328| to| 2,372
C (TT) 01)| 1| C TT| 0| to| 2,300| 32| to| 4,172
G (TT) 02)| 1| G TT| 0| to| 2,300| 32| to| 4,172
L (IC)| 1| LIcH| -200| to| 900| -328| to| 1,652
0.1| LIcL| -199.9| to| 900.0| -199.9| to| 999.9
U (CC)| 1| UCcH| -200| to| 400| -328| to| 752
0.1| UCcL| -199.9| to| 400.0| -199.9| to| 752.0
Platinel II| 1| PLII| 0| to| 1,390| 32| to| 2,534

RTD

| Cu50 Ω| 0.1| CU 5| -199.9| to| 200.0| -199.9| to| 392.0
Cu100 Ω| 0.1| CU10| -199.9| to| 200.0| -199.9| to| 392.0
JPt100 Ω| 1| JPtH| -200| to| 650| -328| to| 1,202
0.1| JPtL| -199.9| to| 650.0| -199.9| to| 999.9
DPt50 Ω| 0.1| DPT5| -199.9| to| 600.0| -199.9| to| 999.9
DPt100 Ω| 1| DPtH| -200| to| 650| -328| to| 1,202
0.1| DPtL| -199.9| to| 650.0| -199.9| to| 999.9
Nickel120 Ω| 1| NI12| -80| to| 200| -112| to| 392

Analog

| 0 to 10 V| –| AV1| | | 0 to| 10 V| |
0 to 5 V| –| AV2| | | 0 to| 5 V| |
1 to 5 V| –| AV3| | | 1 to| 5 V| |
0 to 100 mV| –| AMV1| | | 0 to| 100 mV| |
0 to 20 mA| –| AMA1| | | 0 to| 20 mA| |
4 to 20 mA| –| AMA2| | | 4 to| 20 mA| |

1. C (TT): Same as existing W5 (TT) type sensor
2. G (TT): Same as existing W (TT) type sensor

• Permissible line resistance per line:

Display accuracy

Thermo

-couple RTD

| ****

At room temperature

(23℃ ±5 ℃)

| (PV ±0.3% or ±1 ℃ higher one) ±1-digit

• Thermocouple K, J, T, N, E below -100 ℃ and L, U, PLII, RTD Cu50 Ω, DPt50 Ω: (PV ±0.3% or ±2 ℃ higher one) ±1-digit

• Thermocouple C, G and R, S below 200 ℃:

(PV ±0.3% or ±3 ℃ higher one) ±1-digit

• Thermocouple B below 400 ℃: There is no accuracy standards

Out of room temperature range

| (PV ±0.5% or ±2 ℃ higher one) ±1-digit

• RTD Cu50 Ω, DPt50 Ω: (PV ±0.5% or ±3 ℃ higher one) ±1-digit

• Thermocouple R, S, B, C, G:

(PV ±0.5% or ±5 ℃ higher one) ±1-digit

• Other sensors: ≤ ±5 ℃ (≤-100 ℃)

Analog

| At room temperature

(23℃ ±5 ℃)

| ±0.3% F.S. ±1-digit
Out of room temperature range| ±0.5% F.S. ±1-digit

Unit Descriptions

1. PV display part (Red)
   • Run mode: Displays PV (Present value).
   • Setting mode: Displays parameter name.
2. SV display part (Green)
   • Run mode: Displays SV (Setting value).
   • Setting mode: Displays parameter setting value.
3. Input key

Indicator

OUT1/2

|

Control output

| Turns ON when the control output is ON

• SSR output (cycle/phase control)

MV over 5% ON

• Current output

Manual control: 0% OFF, over ON

Auto control: below 2% OFF, over 3% ON

AL1/2| Alarm output| Turns ON when the alarm output is ON
MAN| Manual control| Turns ON during manual control
SV1/2/3| Multi SV| The SV indicator is ON which is currently displayed. (When using multi SV function)

PC loader port
For connecting communication converter (SCM series).

• For the details about old model, refer to the user manual. Download the manuals from the Autonics website.

Dimensions

• Unit: mm, For the detailed drawings, follow the Autonics website.
• Below is based on TK4S Series

Bracket

Terminal protection cover

Installation Method

• After mounting the product to panel with bracket, fasten the bolts by using screwdriver.
• Insert the unit into a panel, fasten the bracket by pushing with a flathead screwdriver.

Errors

Analog

| Flashes at 0.5 sec interval when

input is over F.S. ±10%.

| ‘Sensor error,

MV’ parameter

setting value

| Check analog input status.
| Temperature sensor| Flashes at 0.5 sec intervals if the input value is above the input range.| Heating: 0%,

Cooling: 100%

|
HHHH| | | |
| ****

Analog

| Flashes at 0.5 sec intervals if the

input value is over 5 to 10% of high

limit or low limit value.

| ****

Normal output

| When input is within the rated input range, this display disappears.
| Temperature sensor| Flashes at 0.5 sec. intervals if the input value is below the input range.| Heating: 100%,

Cooling: 0%

LLLL| | | |
| ****

Analog

| Flashes at 0.5 sec intervals if the

input value is over 5 to 10% of low

limit or high limit value.

| ****

Normal output

|

ERR

| Temperature sensor| Flashes at 0.5 sec intervals if there is error for setting and it returns to the error-before screen.| ****

–

| ****

Check setting method.

| Analog| |

Connections

• Shaded terminals are standard model.
• Digital input is not electrically insulated from internal circuits, so it should be insulated when connecting other circuits

TK4N

TK4S

TK4SP

TK4M

TK4H / W / L

Crimp Terminal Specifications

• Unit: mm, Use the crimp terminal of follow shape.

Initial Display When Power is ON

When power is supplied, after all display will flash for 1 sec, model name is displayed sequentially. After input sensor type will flash twice, enter into RUN mode.

Mode Setting

1. In case of TK4N / 4S / 4SP model, short press of [MODE] key replaces [A/M] key function.

Parameter Setting

• Some parameters are activated/deactivated depending on the model or setting of other parameters.
• The ‘Parameter mask’ feature, which hide unnecessary or inactive parameters, and the ‘User parameter group’ feature, which quickly and easily set up certain parameters that are frequently used, can be set up in DAQMaster.
• Refer to the user manual for the details.

Parameter 1 group

Parameter 2 group

Parameter 3 group

Parameter 4 group

Parameter 5 group

18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002 www.autonics.com | +82-2-2048-1577 | sales@autonics.com

References

• autonics.com

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