sip 03627 2.5 Ton Lifting Trolley Jack Instruction Manual

sip 03627 2.5 Ton Lifting Trolley Jack

DECLARATION OF CONFORMITY

Declaration of Conformity

We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough Leicestershire
LE12 9NH England
As the manufacturer within the UK, England, Scotland & Wales, declare that the
SIP 2.5Ton Low Profile Trolley Jack – SIP Part Number 03627

Conforms to the requirements of the following directive(s), as indicated.

Supply of Machinery (Safety) Regulations 2008

And the relevant harmonised standard(s), including
BS EN 1494:2000+A1:2008

Signed: ……………………………………
Mr P. Ippaso – Director – SIP (Industrial Products) Ltd Date: 26/03/2021

SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL

Danger / Caution: Indicates risk of personal injury and/or the possibility of damage.

Note: Supplementary Information.

SAFETY INSTRUCTIONS

Important: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the jack.

When using your jack, basic safety precautions should always be followed to reduce the risk of personal injury and / or damage to the jack or load.
Read all of these instructions before operating the jack and save this user manual for future reference.
The jack should not be modified or used for any application other than that for which it was designed.
The jack was designed to safely lift loads up to its rated capacity.
If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you.
Before operating the jack always check no parts are broken, that no oil is leaking and
KNOW YOUR JACK: Read and understand the owner’s manual and labels affixed to the jack. Learn its applications and limitations, as well as the potential hazards specific to it. KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visi-tors should be kept at a safe distance from the work area; never allow untrained per-sons to operate the jack.
STAY ALERT: Always watch what you are doing and use common sense.
NEVER LEAVE THE JACK UNATTENDED: When in use / under load.
HAVE YOUR JACK REPAIRED BY A QUALIFIED PERSON: The jack is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified per-sons using original spare parts, otherwise this may result in considerable danger to the user and void the warranty.
DANGER! Check that the jack is in sound condition and good working order before each use; Take immediate action to repair or replace damaged parts.
WARNING! Only operate on a level and stable surface and never use on soft ground where the jack is likely to “sink” whilst in operation.
NEVER STAND ON THE JACK: The jack is not designed for this purpose.
DO NOT dismantle or tamper with the jack, as this may be dangerous and will invali-date the warranty.
ALWAYS ensure the load is central on the saddle.

• If a problem with the jack is experienced or suspected stop using the jack immediately and contact your distributor for repair.
• Do not attempt to lift a load that exceeds rated capacity of the jack.
• Do not attempt to lift a load beyond the maximum height of the jack.
• This jack is a lifting device only.
• Immediately after lifting, support the load with a pair of appropriately rated jack stands.
• Never work on, under or around a load supported only by the jack.
• Regularly inspect and lubricate the jack, ensuring that it is in good working order and condition.
• Always ensure that the work area is clean and tidy, free from unrelated materials and has adequate lighting.
• When lifting a vehicle ensure a minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc. to allow for tilting during jacking.
• Ensure that all persons are out of the vehicle before jacking.
• DO NOT enter the vehicle whilst it is supported on the jack or axle stands.
• Check vehicle weight and recommended lifting points by referring to the vehicle’s manual. Ensure that the lifting point is not corroded.
• DO NOT allow the vehicle to move, or try to start the engine, during jacking.
• DO NOT start the engine when vehicle is jacked up.
• DO NOT jack a vehicle if this may result in the spillage of fuel, battery acid, or other dangerous substances.
• Check that the jack saddle is centred and stable on the lifting point (off-centre loads can slip).
• Position the jack to avoid operating it from under vehicle.
• Keep hands, limbs etc. clear of moving parts during the raising and lowering of the vehicle.
• DO NOT top-up the jack with brake fluid, or other oil types; use only hydraulic oil.
• DO NOT adjust the safety overload valve.
• Ensure that there are no persons or obstructions beneath the load before lowering.
• Clean and stow the jack correctly, with the ram in the down position, DO NOT leave it

Danger: Never load a weight greater than what the jack was designed for, overloading can lead to personal injury or damage to the jack.
Danger: NEVER use the hydraulic jack to hold the load; after lifting, immediately support the lifted vehicle with a pair of
Caution: The warnings and cautions mentioned in this user manual can not cover all possible condi-tions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied.\

GUARANTEE

This SIP hydraulic jack is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or oper-ating the jack outside the scope of this manual – any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs.
This guarantee does not cover consumables such as rubber pads and oil etc.

Note: Proof of purchase will be required before any warranty can be hon- oured.

TECHNICAL SPECIFICATIONS

GETTING TO KNOW YOUR JACK

OPERATING INSTRUCTIONS

PRE-OPERATION CHECKS

Inspect before each use. Do not use if broken, bent, cracked or damaged parts are not-ed. Any jack that appears damaged in any way, or operates abnormally should be re-moved from service immediately. If the jack has been or suspected to have been sub-jected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until the jack has been checked by an authorised service centre / agent (contact distributor or manufacturer for list of authorised service centres). It is recom-mended that an annual inspection be done by a qualified per-son/s.

OPERATING THE JACK

Note: Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock each un-lifted wheel in both direc-tions to prevent inadvertent vehicle movement.

1. Push the top handle into the bottom handle, masking sure both parts clip to-gether.

2. Insert the handle into the handle base and secure using the handle base screw.

3. Close the release valve by turning the handle clockwise until firm resistance is felt.

4. Locate the lifting point, centre the jack saddle under the lifting point.
   Note: Refer to the vehicle manufacturer owner’s manual to locate ap- proved lifting points on the vehicle.

5. Pump the handle to contact the lifting point; continue to pump the handle until the load reaches the desired height.

Danger: NEVER use the hydraulic jack to hold the load; after lifting, immediately support the lifted vehicle with a pair of

LOWERING THE JACK

1. Raise the load high enough to allow it to clear the jack stands.
2. Carefully remove the jack stands.
3. Slowly turn the handle anti-clockwise to open the release valve – Never turn the handle more than 1/2 a turn at a time.
4. Allow the load to slowly lower to its original position.

Caution: Take care when lowering the jack that nothing can get trapped in the moving parts of the jack, or under the load.

Note: After removing the jack from under the vehicle, fully lower the saddle to reduce ram exposure to contamination.

MAINTENANCE

ADDING OIL

1. Lower the saddle to its lowest position (turn the handle anti-clockwise).
2. With a cross headed screwdriver, unscrew the oil filler screw fully from the hydraulic unit.
3. Pull back on the handle until the handle base is nearly horizontal.
4. The oil level should be around the bottom of the oil filler hole – Top the oil up if required.
5. Refit the oil filler screw.

Note: Do not pump the handle when filling with oil.

OIL CHANGE
For the best performance and longest life, completely change the oil at least once per

1. Lower the saddle to its lowest position (turn the handle anti-clockwise).
2. Remove the metal plate by unscrewing the 4 bolts.
3. With a cross headed screwdriver, unscrew the oil fill screw fully from the hydraulic unit.
4. Turn the jack upside down and drain the fluid into a suitable container.
5. Return the jack to an upright position.
6. Pull back on the handle until the handle base is nearly horizontal.
7. Fill with hydraulic oil until the oil reaches the bottom of the oil fill hole.

Note: Contact your local authority on how / where to dispose of the waste oil.

BLEEDING

If air gets into the hydraulic system the jack will not operate correctly and will need to be bled. To bleed air from the hydraulic system, follow the instructions on page 11.

1. Loosen the oil fill screw.
2. Insert the handle into the handle base.
3. Turn the handle anti-clockwise to open the release valve.
4. Pump the handle up and down quickly several times, this will purge the air out of the system.

LUBRICATION

A periodic coating of light lubricating oil to pivot points, axles and hinges will help to prevent rust and assure that wheels, castors and pump assemblies move freely.

CLEANING

Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.

Note: Never use sandpaper or abrasive material on these surfaces.

TROUBLESHOOTING

Jack will not lift load

|

·  Release valve not tightly closed

·  Load is too heavy

|

·  Ensure release valve tightly closed

·  Consider higher capacity jack

Jack will lift, but not maintain pressure

|

·  Release valve not tightly closed

·  Hydraulic unit malfunction

|

·  Ensure release valve tightly closed

·  Discontinue use, contact supplier

Jack will not lower after unloading

|

·  Reservoir overfilled

·  Linkages binding

·  Fluid level low

|

·  Drain fluid to proper level

·  Clean and lubricate moving parts

·  Ensure proper fluid level

Poor lift performance

|

·  Fluid level low

·  Air trapped in system

|

·  Ensure proper fluid level

·  With ram fully retracted, remove oil filler plug/screw to let pressurized air escape. Reinstall oil filler plug

Will not lift to full extension

|

·  Fluid level low

|

·  Ensure proper fluid level

EXPLODED DRAWING

Parts Information

For spare parts list please visit:- www.sip-group.com/techzone 

Alternatively call SIP After Sales 01509 500400 Or
Email : technical@sip-group.com for a pdf copy.

DECLARATION OF CONFORMITY

Declaration of Conformity
We
SIP (Machinery Europe) Ltd
ASM Chartered Accountants
First Floor Block One
Quayside Business Park
Dundalk
County Louth
Republic of Ireland
As the manufacturer’s authorised representative within the EC
declare that the
2.5 Ton Low Profile Trolley Jack – SIP Part No. 03627
Conforms to the requirements of the following directive/s, as indicated.
2006/42/EC Machinery Directive

And The Relevant Harmonised Standard/s, Including

EN 1494:2000+A1:2008

Mr P. Ippaso – Director – SIP (Industrial Products) Ltd
Date: 26/03/2021.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON:
TEL: 01509500400
EMAIL: sales@sip-group.com or technical@sip- group.com
www.sip-group.com

References

• Group Publishing
• SIP Industrial Products Official Website - SIP Industrial Products Official Website

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