70160-903 Medium Duty Series Danfoss Pumps Instruction Manual

June 9, 2024
Danfoss

Danfoss logo Pumps Kit 70160-903
Medium Duty Series
-02 Design Shimming Process
Instruction Manual

70160-903 Medium Duty Series Danfoss Pumps

Copyright Danfoss Corporation, 1999
All Rights Reserved
Printed in USA

Introduction

This shim kit is to replace the crush ring within the trunnion cover. If the camplate, trunnion cover or housing is replaced during servicing, the old crush ring can no longer be used to assure proper preload.

Shimming procedures:

  1. Measure the thickness of the existing crush ring.

  2. To obtain a starting point stack shims to the measurement of existing crush ring. Then insert shims into the trunnion cover in the same location as the removed crush ring.

  3. Assemble the housing sub-assembly consisting of the housing, camplate, bearings and trunnion covers. Install the trunnion cover bolts and torque to 56,9 N·m [42 lbf·ft].

  4. With a torque wrench, check the torque required to rotate the control shaft. The specified torque level is 2,26 ± 0,6 N·m [20± 5 lbf·in].
    – If torque level is too low, add additional shims and repeat steps 3 and 4 until specified torque levels are achieved.
    – If torque level is too high, remove shims and repeat steps 2 and 3 until specified torque levels are achieved.

  5. Finish the assembly of the pump.

70160 903 Medium Duty Series Danfoss Pumps AN432572278580en-000101

Products we offer:

• Cartridge valves
• DCV directional control valves
• Electric converters
• Electric machines
• Electric motors
• Gear motors| • Gear pumps
• Hydraulic integrated circuits (HICs)
• Hydrostatic motors
• Hydrostatic pumps
• Orbital motors
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• PLUS+1® controllers
• PLUS+1® displays
• PLUS+1® joysticks and pedals
• PLUS+1® operator interfaces
• PLUS+1® sensors| • PLUS+1® software
• PLUS+1® software services, support and training
• Position controls and sensors
• PVG proportional valves
• Steering components and systems
• Telematics

Danfoss Power Solutions is a global manufacturer and supplier of high- quality hydraulic and electric components. We specialize in providing state- of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.
Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.
Go towww.danfoss.com for further product information.
We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Local address: ——-

Danfoss Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000| Danfoss Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
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Danfoss Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222| Danfoss Power Solutions Trading (Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 2080 6201

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

© Danfoss / January 2023

Documents / Resources

| Danfoss 70160-903 Medium Duty Series Danfoss Pumps [pdf] Instruction Manual
70160-903, Medium Duty Series Pumps, 70160-903 Medium Duty Series Pumps
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