ROCKLER 65117 Rock-Steady Router Table Stand Kit Instruction Manual

ROCKLER 65117 Rock-Steady Router Table Stand Kit

Review full instructions prior to use for important safety information.
Always check Rockler.com to confirm that you are using the most recent version of instructions for your product.

GENERAL SAFETY WARNINGS

This product is designed only for specific applications as defined in the instructions and should not be modified or used for any manner not described in these instructions. Use only recommended accessories. Before using the Rock-Steady Shop Stand Router Table Stand Kit: READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY AVAILABLE FOR FUTURE REFERENCE.

• Always confirm that you are using the most recent version of the Instructions and safety warnings for your product (see the Instructions link on the product page at Rockler.com).

• Before using another tool with this product, always read, understand and follow the instructions and safety warnings in the owner’s manual for that tool. If you do not have the owner’s manual, obtain one from the tool’s manufacturer before using it with this product.

• Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer’s Safety Data Sheet (SDS; formerly called “MSDS”), especially regarding:

  • How to safely use the chemical, including potential hazards and recommended first aid measures;
  • Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.);
  • Proper and safe handling, storage and disposal of
    the chemical.

• Before using this product, review and verify that all tools to be used with it have safety equipment installed and are in proper working order as defined by the tool’s owner’s manual.

• Do not use this product until you have read and are confident you understand:

  • Install the Levelers (p. 3);
  • Stand Assembly (pp. 3 – 4).

• The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.

• It is the sole responsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to use.

• Follow all standard shop safety practices, including:

  • Keep children and bystanders away from the tool operating area;

  • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust;

  • TURN OFF AND UNPLUG all power tools BEFORE making any adjustments or changing accessories;

  • Remain alert and use good judgment. Do not use this product if you are in any way impaired by medications, alcohol, drugs or fatigue;

  • Keep your work area well lit and clean;

  • Dress appropriately. Secure loose clothing, remove all jewelry and tie up long hair before using this product;

  • ALWAYS wear safety glasses, hearing protection and respiratory protection that complies with
    NIOSH/OSHA/ANSI safety standards;

  • Use dust collection tools and dust face masks to reduce exposure to dust;

  • Use safety equipment such as featherboards, push sticks and push blocks, etc., when appropriate;

  • Maintain proper footing at all times and do not overreach;

  • Do NOT force woodworking tools.

• These warnings and instructions do NOT represent the total of all information available regarding tool safety, use and technique. Always seek out opportunities to learn more and improve your skills and knowledge.
  WARNING
  Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.

• Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.

• Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.

• Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury or property damage.

• Notice indicates important or helpful information and/or user tips.

Install the Levelers

1. Unscrew and remove the top hex nut from each of the Leveling Feet.
2. Insert the threaded post of a Leveling Foot in the hole in the bottom of the square base of each of the Legs.
3. Thread the hex nut back on each Leveling Foot and use a 3/4″ wrench to tighten. Fig. 1.
4. If you need to adjust the Leveling Feet after the Rock-Steady Steel Stand is fully assembled, loosen the Top Hex Nut and lower the Bottom Hex Nut. Adjust the Middle Hex Nut until the Leveling Foot is correctly positioned. Then tighten the Top Hex Nut and raise the Bottom Hex Nut until it’s tight against the Middle Hex Nut.

Stand Assembly

1. Start with the ends of your stands. Lay out the Legs in pairs with two 18″ Stretchers between each pair.
2. Make sure the 18″ Stretchers are oriented so the mitered top flanges are facing up. Position them on the inside faces of the Legs and align the square holes in the Stretchers with those in the Legs, at top and bottom.
3. Connect the 18″ Stretchers to the Legs with a 5/16″-18 Carriage Bolt, Washer and 5/16″-18 Nut in each square hole, starting with the top hole. The Carriage Bolts should beinstalled from the outside face of the Legs so the round heads are facing out, and the Washers should be installed from the inside, before the Nuts. Figs. 2. Before fully tightening the Nuts, use a square to make sure that the Stretchers and Legs are joined at 90°.
4. With both ends of your stand assembled, lay out the 26″ Stretchers between them.

5. It’s easiest to connect the ends when they’re upside down and you can rest the top 26″ Stretcher against the work surface. So turn one end upside down and place one 26″ Stretcher inside the Leg with the mitered flange against the work surface. Fig. 3.

6. Align the square holes in the 26″ Stretcher with those in the Legs and connect the two parts with a 5/16″-18 Carriage Bolt, Washer and 5/16″-18 Nut in each square hole. Tighten the Nuts, but not so much that adjustment isn’t possible. Fig. 3.

7. Following the same process, connect the other end assembly to the 26″ Stretcher. Fig. 3.

8. Attach the other 26″ Stretcher on the same side of the stand assembly to the two ends with a 5/16″-18 Carriage Bolt, Washer and 5/16″-18 Nut in each square hole. Make sure that the Stretcher is oriented so that the mitered flange
   will face up when the stand is in use. Fig. 3.

9. As you did when assembling the ends, use a square to make sure that the 26″ Stretchers and Legs are joined at 90°. Tighten the 5/16″-18 Nuts securely.

10. Attach the remaining two 26″ Stretchers between the Legs on the other side of the assembly, following the same process and securing with a 5/16″-18 Carriage Bolt, Washer and 5/16″-18 Nut in each square hole. Make sure that the Stretchers are installed inside the Legs and that the mitered flanges are oriented correctly.
11. Use a square to make sure the 26″ Stretchers and Legs are joined at 90°. Tighten the 5/16″-18 Nuts securely.
12. Turn the stand upright and check once more that the assembly is square. Mount the top of your choice and, if desired, a shelf, using the mounting holes in the mitered flanges of the Stretchers. (Mounting hardware for top and shelf not included.)
13. If necessary, adjust the Leveling Feet so the stand sits solidly on the floor.
14.  Apply the Rockler sticker to one of the front Stretchers.
    We recommend centering it on the lower front Stretcher.
    Check Rockler.com for updates. If you have further questions, please contact our Technical Support Department at 1-800-260-9663
    or support@rockler.com

Distributed by Rockler Companies, Inc. 4365 Willow Dr. Medina, MN 55340

1-800-279-4441 www.rockler.com

References

• Woodworking Tools, Hardware, DIY Project Supplies & Plans - Rockler
• P65Warnings.ca.gov/wood
• Woodworking Tools, Hardware, DIY Project Supplies & Plans - Rockler

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