STANLEY TP03 Hydraulic Trash Pump User Manual

: June 9, 2024
: Stanley

TP03
HYDRAULIC
TRASH PUMP USER MANUAL
Safety, Operation and Maintenance

DECLARATION OF CONFORMITY

I, the undersigned:
Weisbeck, Andy
Surname and First names
hereby declare that the equipment specified hereunder:

Category: Trash Pump, Hydraulic
Make Stanley
Type TP0300301, TP0300301D, TP0300303
Serial number of equipment: ALL
Has been manufactured in conformity withDirective| No.| Approved body
---|---|---
EN
Machinery Directive| 809:1998+A1:2009
2006/42/EC:2006| Self
Special Provisions: None
Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France.
Vertreter in der Union Rappresentante presso l’Unione Test Report #07072016TP03

To fill out a product warranty validation form, and for information on your warranty, visit www.stanleyinfrastructure.com and select the Company tab > Warranty.
Note: The warranty validation record must be submitted to validate the warranty.
SERVICING: This manual contains safety, operation and routine maintenance instructions. Stanley Infrastructure recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certified dealer. Please read the following warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR ORSERVICE OF THIS TOOL.
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER.
For the nearest certified dealer, call Stanley Infrastructure at 503-659-5660 and ask for a Customer Service Representative.

SAFETY SYMBOLS

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment.

****| This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
---|---
| This safety alert and signal word indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
| This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
| This safety alert and signal word indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
| This signal word indicates a potentially hazardous situation which, if not avoided, may result in
property damage.
| This signal word indicates a situation which, if not avoided, will result in damage to the equipment.
| This signal word indicates a situation which, if not avoided, may result in damage to the equipment.

Always observe safety symbols. They are included for your safety and for the protection of the tool.
LOCAL SAFETY REGULATIONS
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel.

SAFETY PRECAUTIONS

Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose.
These safety precautions are given for your safety. Review them carefully before operating the tool and before performing general maintenance or repairs.
Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations. Place the added precautions in the space provided in this manual.
The TP03 Hydraulic Trash Pump will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the tool and hoses before operation. Failure to do so could result in personal injury or equipment damage.

Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas, such as excessive slopes and dangerous terrain conditions.
Establish a training program for all operators to ensure safe operations.
Do not operate the tool unless thoroughly trained or under the supervision of an instructor.
Always wear safety equipment such as goggles, head protection and safety shoes at all times when operating the tool.
Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
Do not operate this tool without first reading “OPERATION” on page 10.
Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement of the tool can cause serious injury.
Never operate the tool near energized transmission lines. Know the location of buried or covered services before starting work.
Do not wear loose fitting clothing when operating the tool. Loose fitting clothing can become entangled with the tool and cause serious injury.
Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.
Be sure all hose connections are tight.
The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool. Wipe all couplers clean before connecting. Failure to do so may result in damage to the quick couplers and cause overheating. Use only lint-free cloths.
Do not operate the tool at oil temperatures above 140 °F/60 °C. Operation at higher oil temperatures can cause operator discomfort and may cause damage to the tool. • Do not operate a damaged, improperly adjusted or incompletely assembled tool.
To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.
Always keep critical tool markings, such as labels and warning stickers, legible.
Always replace parts with replacement parts recommended by STANLEY.
Check fastener tightness often and before each use daily.
Do not put your hands or any other body part under the volute while the trash pump is running.
Do not lift the trash pump by pulling on the hydraulic hoses. Use a suitable line fastened to the trash pump handle.
Do not point water discharge toward bystanders.

TOOL STICKERS & TAGS

Stanley Hydraulic Tools 3810 SE Naef Rd Milwaukie, Oregon 97267 U.S.A. Model No. TP03 7-9 GPM/26-34 LPM 2500 PSI/172 BAR 74701 Name Tag Decal
CAUTICN

DO NOT EXCEED SPECIFIED FLOW OR PRESSURE.
Use closed—center tool on closed—center system.
Use open—center tool on open—center system.
Correctly connect hoses to tool IN and OUT ports.
Improper handling, use, or maintenance of tool could result in a leak, burst, or other tool failure.
Contact at a leak or burst can cause oil injection into the body.
Failure to observe these precautions can result in serious personal injury. 09612

09612 Caution Decal

NOTE:
THE INFORMATION LISTED ON THE STICKERS SHOWN, MUST BE LEGIBLE AT ALL TIMES. REPLACE DECALS IF THEY BECOME WORN OR DAMAGED. REPLACEMENTS ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR.
The safety tags (P/N 15875 and 88346) at right and below are attached to the tool when shipped from the factory. Read and understand the safety instructions listed on this tag before removal. We suggest you retain this tag and attach it to the tool when not in use.

SAFETY TAG, FRENCH P/N 88346 ( Shown smaller then actual size, French translation of 15875)
74711 STANLEY Logo Decal

DANGER

FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
BEFORE USING HOSE LABELED AND CERTIFIED AS NONCONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS.
A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY.
A. DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST.
B. DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS PRESSURE MAY CAUSE A LEAK OR BURST.
C. CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR HANDS. CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY.
IMPORTANT
READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT. USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL.
TAG TO BE REMOVED ONLY BY TOOL OPERATOR. SEE OTHER SIDE
D. DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR DAMAGED HOSE.
MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL “IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL “OUT” PORT. REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY.
DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSEDCENTER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.
BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.
WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTECTION.
TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNEL.

SAFETY TAG P/N 15875 (Shown smaller then actual size)

HOSE TYPES

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hydraulic system.
There are three types of hydraulic hose that meet this requirement and are authorized for use with STANLEY hydraulic tools. They are: Certified non- conductive — onstructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. Hose labeled certified nonconductive is the only hose authorized for use near electrical conductors. Wire-braided (conductive) — constructed of synthetic rubber inner tube, single or double wire braid reinforcement, and weather resistant synthetic rubber cover. This hose is conductive and must never be used near electrical conductors. Fabric-braided (not certified or labeled non-conductive) — constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. This hose is not certified non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from
STANLEY. DO NOT REMOVE THESE TAGS. If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your STANLEY Distributor.
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE
DO NOT REMOVE THIS TAG
DANGER

FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN DEATH OR SERIOUS INJURY. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN ROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS. SEE OTHER SIDE
DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.
CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
AFTER EACH USE STORE IN A CLEAN DRY AREA. SEE OTHER SIDE

(Shown smaller than actual size)

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

DO NOT REMOVE THIS TAG
DANGER

DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES.
DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY.
HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC. SEE OTHER SIDE SIDE 1
CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY. NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.
AFTER EACH USE STORE IN A CLEAN DRY AREA.SIDE 2

HOSE RECOMMENDATIONS

Oil Flow| Hose Lengths| Inside Diameter| USE
( Press/Return)|

Min. Working Pressure

---|---|---|---|---
GPM| LPM| FEET| METERS| INCH| MM| PSI|

BAR

Certified Non-Conductive Hose – Fiber Braid – for Utility Bucket Trucks

4-9| 15-34| up to 10| up to 3| 3/8| 10| Both| 2250| 155

Conductive Hose – Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCTORS

4-6| 15-23| up to 25| up to 7.5| 3/8| 10| Both| 2500| 175
4-6| 15-23| 26-100| 7.5-30| 1/2| 13| Both| 2500| 175
5-10.5| 19-40| up to 50| up to 15| 1/2| 13| Both| 2500| 175
5-10.5| 19-40| 51-100| 15-30| 5/8| 16| Both| 2500| 175
c 5-10.5| 19-40| 100-300| 30-90| 5/8| 16| Pressure| 2500| 175
3/4| 19| Return| 2500| 175
10-13| 38-49| up to 50| up to 15| 5/8| 16| Both| 2500| 175
10-13| 38-49| 51-100| 15-30| 5/8| 16| Pressure| 2500| 175
3/4| 19| Return| 2500| 175
10-13| 38-49| 100-200| 30-60| 3/4| 19| Pressure| 2500| 175
1| 25.4| Return| 2500| 175
13-16| 49-60| up to 25| up to 8| 5/8| 16| Pressure| 2500| 175
3/4| 19| Return| 2500| 175
13-16| 49-60| 26-100| 8-30| 3/4| 19| Pressure| 2500| 175
1| 25.4| Return| 2500| 175

Tool to Hydraulic Circuit Hose

Recommendations
The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute (GPM)/liters per minute (LPM). These recommendations are intended to keep return line pressure (back pressure) to a minimum acceptable level to ensure maximum tool performance.
This chart is intended to be used for hydraulic tool applications only based on STANLEY tool operating requirements and should not be used for any other applications.
All hydraulic hose must have at least a rated minimum working pressure equal to the maximum hydraulic system relief valve setting.
All hydraulic hose must meet or exceed specifi cations as set forth by SAE J517.

STANLEY TP03 Hydraulic Trash Pump - FIg 2

Figure 1. Typical Hose Connections

HTMA / EHTMA REQUIREMENTS

HTMA
HYDRAULIC SYSTEM REQUIREMENTS| TYPE I| TYPE II| TYPE RR| TYPE III
---|---|---|---|---
Flow range| 4-6 GPM (15-23 LPM)| 7-9 GPM
26-34 LPM)| 9-10.5 GPM
(34-40 LPM)| 11-13 GPM
(42-49 LPM)
Nominal operating pressure (At the power supply outlet)| 1500 psi
(103 bar)| 1500 psi
(103 bar)| 1500 psi
(103 bar)| 1500 psi
(103 bar)
System relief valve setting (At the power supply outlet)| 2100-2250 psi
(145-155 bar)| 2100-2250 psi
(145-155 bar)| 2200-2300 psi
(152-159 bar)| 2100-2250 psi

(145-155 bar)

Maximum back pressure (At tool end of the return hose)| 250 psi
(17 bar)| 250 psi
(17 bar)| 250 psi
(17 bar)| 250 psi
(17 bar)
Measured at a max fluid viscosity of: (At minimum operating temperature)| 400 ssu
(82 centistokes)| 400 ssu
(82 centistokes)| 400 ssu
(82 centistokes)| 400 ssu
(82 centistokes)
Temperature: Suﬃcient heat rejection capacity to limit maximum fluid temperature to:
(At maximum expected ambient temperature)| 140° F
(60° C)| 140° F
(60° C)| 140° F
(60° C)| 140° F
(60° C)
Minimum cooling capacity at a temperature difference of between ambient and fluid temps| 3 hp
(2.24 kW)
40° F
(22° C)| 5 hp
(3.73 kW)
40° F
(22° C)| 6 hp
(5.22 kW)
40° F
(22° C)| 7 hp
(4.47 kW)
40° F
(22° C)
Note: Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator discomfort at the tool.
Filter minimum full-flow filtration| 25 microns| 25 microns| 25 microns| 25 microns
Sized for flow of at least: (For cold temp startup and maximum dirt-holding capacity)| 30 GPM
(114 LPM)| 30 GPM
(114 LPM)| 30 GPM
(114 LPM)| 30 GPM
(114 LPM)
Hydraulic fluid, petroleum based (premium grade, anti- wear, non-conductive) Viscosity (at minimum and maximum operating temps)| 100-400 ssu
(20-82
centistokes)| 100-400 ssu
(20-82
centistokes)| 100-400 ssu
(20-82
centistokes)| 100-400 ssu

(20-82
centistokes)

Note: When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures.
*SSU = Saybolt Seconds Universal

CLASSIFICATION

EHTMA
HYDRAULIC SYSTEM REQUIREMENTS|

| | |

|

---|---|---|---|---|---

Flow range

Note: These are general hydraulic system requirements. See tool specifi cation page for tool specifi c requirements.

OPERATION

PREPARATION PROCEDURES CHECK POWER SOURCE

Using a calibrated flow meter and pres sure gauge, make sure the hydraulic power source develops a flow of 7–9 GPM/26–34 LPM at 1500–2000 psi/105– 140 bar.
Make certain that the power source is equipped with a relief valve set to open at 2150–2250 psi/150–155 bar maximum.
Make certain that the power source re turn pressure does not exceed 250 psi/17 bar.
Make sure the trash pump inlet is clear of debris.
Remove any obstruction before operating.

CONNECT HOSES

Wipe all hose couplers with a clean lint free cloth before making connections. Do not connect pressure to the return port. Motor shaft seal limit is 250 psi/17 bar.
Connect the hoses from the hydraulic power source to the couplers on the trash pump or trash pump hoses. It is a good practice to connect the return hose first, and disconnect it last, to minimize trapped pressure within the trash pump motor.
Note: If uncoupled hoses are left in the sun, pressure increase inside the hoses might make them difficult to connect. Whenever possible, connect the free ends of the hoses together. 3
Observe the arrow on the couplers to ensure that the flow is in the proper direc tion. The female coupler on the trash pump is the inlet (pressure) coupler.

PUMP OPERATION

Observe all safety precautions.
Attach a 3-inch/76 mm diameter hose to the pump outlet. For best performance, keep the discharge hose as short as possible and lay it out to avoid sharp bends or kinks. Do not attach a nozzle to the outlet end of the discharge hose. For high-pressure water pumping, use a STANLEY SM20 or SM50 and nozzle. The TP03 is designed for high GPM water flow at low water pressure (head).
Attach a rope or cable to the trash pump’s handle.
Lower the trash pump into the liquid to be pumped.
Do not raise or lower the trash pump by its hoses or couplers to avoid damage to the hoses or couplers.
Never point the hose at bystanders.
Turn on the hydraulic power source. Watch for solids in the liquid being pumped. If solids are excessive, the discharge flow might decrease. If this happens, stop the ump and check for the cause of the problem. Under some conditions, the liquid being pumped might be slowed enough so it can no longer push particles in the liquid. If his happens, particles can accumulate in the pumping chamber, causing further restriction. The impeller then acts as a “grinding wheel” which causes acceler ated trash pump wear. Reduced liquid flow can be caused by the following:
• The trash pump sinks into solids at the bottom of the hole.
• The end of the outlet hose is too high, causing an excessive lift height for the column of liquid being pushed by the trash pump. This slows the flow of liquid to a level where it can no longer carry solids.
• The flow and pressure of hydraulic fluid to the trash pump is too low, which re duces impelleryuyuyu speed. A 20 percent de crease in hydraulic fluid
flow can reduce pump performance by 50 percent. When operating at reduced hydraulic flow and pressure, the end of the outlet hose should not be more than 30 ft/9 m above the liquid.
Note: It will not damage the pump to operate it “dry.”
When pumping is complete, set the hy draulic control valve to the “OFF” posi tion. Lift the trash pump from the work area using the rope or cable to avoid damage to the hoses or couplers.

Observe the following for trash pump protection and care.6.

The trash pump must maintain a mini mum impeller speed in order to move solid particles through the pump. While pumping liquids containing large solids, monitor the flow from the outlet of the fire hose. If it begins to slow, turn off the hydraulic power source and lift the trash pump from the work area. Disconnect the hydraulic hoses and clean at the water hose and the pumping chamber.

Pumping liquids with a solids-to liquid ratio greater than 30 per cent solids to 70 percent liquid will cause accelerated impeller wear.

To maintain optimum performance, it is good practice to periodically inspect the impeller for wear or damage. This is especially important following the pump ing of liquids containing sharp, abrasive solids.

COLD WEATHER OPERATION
If the trash pump is to be used during cold weather, preheat the hydraulic fluid at low power source speed.
When using the nor mally recommended fluids, fluid should be at or above 50 °F/10 °C (400 ssu/82 centistokes) before use.
Damage to the hydraulic system or pump motor seals can result from use with fluid that is too viscous or thick.

TOOL PROTECTION & CARE

In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care.

Make sure all couplers are wiped clean before connection.
The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system.
Always store the tool in a clean dry space, safe from damage or pilferage.
Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port. The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not reverse circuit flow. This can cause damage to internal seals.
Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.
Do not exceed the rated flow or pressure (“OPERATION” on page 10 for correct flow rate and pressure). If specifications are exceeded, rapid failure of the internal seals may result.
Always keep critical tool markings, such as warning stickers and tags, legible.
Tool repair should be performed by experienced personnel only.
Make certain that the recommended relief valves are installed in the pressure side of the system.
Do not use the tool for applications for which it was not intended.

TROUBLESHOOTING

If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem.
When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the correct hydraulic flow and pressure as listed in the table. Use a flowmeter known to be accurate. check the flow with the hydraulic fluid temperature at least 80 °F/27 °C.

PROBLEM	CAUSE	SOLUTION
Pump will not start.	No hydraulic fluid flow or pressure.	Turn on power unit

and check that 7-9 GPM/2634 LPM at 1500-2000 psi/105-140 bar is available at the trash pump.
Defective couplers.| Check the couplers by connecting them together with the hydraulic power supply operating and with the control valve in the “ON” position. The power supply should operate without loading” from the couplers.
Impeller jammed with debris.| Clean the pumping chamber.
Impeller rubbing against wear plates.| Check and adjust the impeller clearance.
Defective power module.| Repair or replace the power module.
Poor pump performance.| Hydraulic flow reversed.| Check that the hoses are correctly connected to the pump motor ports. The female coupler should be connected to the 1N” port. The return fluid must never flow through a reversing valve.
Improper hydraulic fluid flow.| Check that 7-9 GPM/26-34 LPM at 1500-2000 psi/105-140 bar is available at the trash pump. A 20% decrease in flow can result in a 50% decrease in pump performance. 8 GPM/30 LPM is the best circuit flow.
Trash pump submersed in sediment.| Lift the pump from the bottom of the hole or chamber. Use a flat support under the pump if necessary.
Trash pump inlet restricted.| Remove restriction and thoroughly clean.
Discharge hose kinked or restricted.| Straighten the hose If the hose must bend at the
top of the hole, use a piece of split rigid conduit with large diameter of the expanded hose This
keeps the hose from kinking. Use a 90° 3-inch pipe elbow on the trash pump outlet if necessary.
Discharge hose too small.| Use a 3-inch diameter hose.
Water lift too high.| Lower the outlet end of the discharge hose.
Impeller wom or damaged.| Check impeller for damage and excessive wear. Replace if necessary.
Wear plates worn or damaged.| Check wear plates for damage and excessive wear. Replace if necessary.
Hydraulic fluid in discharge flow.| Motor shaft seal failure.| Replace the motor shaft seal
Ensure power unit is delivering 7-9 GPM/26-34 LPM

SPECIFICATIONS

Capacity……………………………………………………… 450 GPM/1688 LPM
Weight …………………………………………………………………….31 lbs/14 kg
Height (over handle) ………………………………………………….. 16.5 in./42 cm
Length…………………………………………………………………………. 14 in./35.5 cm
Width ……………………………………………………………………………… 16 in./41 cm
Pressure ………………………………………………………………… 1500–2000 psi/105–140 bar
Flow Range ………………………………………………………………………… 7–9 GPM/26–34 LPM
Maximum Flow ………………………………………………………………… 9 GPM/34 LPM
Porting ………………………………………………………………………………….1/2 in. NPTF
Connect Size and Type ………………………………………………………………… 1/2 in. Male Pipe
Discharge Diameter ……………………………………………………………. 3 in./76.2 mm Camlock
Inlet Diameter ……………………………………………………………………. 3 in./76.2 mm
System Type …………………………………………………………………..OC, HTMA Type II
HTMA Class II ………………………………………………………………………… 7–-9 GPM @ 2000 psi
EHTMA Category……………………………………………………………30 LPM @ 138 bar
Sound Pressure …………………………………………………………………………….<85 dBA @ 1m
Vibration Level ……………………………………………………………………………………….. N/A

ACCESSORIES

Description
Part No.
Adapter, 3 in. NPT/3 in. Camlock Male………………………………………………………………..52720
Lay-Flat Discharge Hose, 3 in. × 25 ft with Camlock Fittings …………………………………………….56761

TP03 PARTS ILLUSTRATION

STANLEY TP03 Hydraulic Trash Pump - FIg 1

TP03 PARTS LIST

ITEM NO.| PART NO.| QTY|

DESCRIPTION

---|---|---|---
1| 00635| 1| Key
2| 01324| 1| LOCKWASHER 1/4″ I.D.
3| 03975| 1| COUPLER,3/8 FEM 1/2NPT FL.FACE SET#03974
4| 03976| 1| COUPLER,3/8MALE 1/2NPT FL.FACE SET#03974
5| 04353| 2| NYLOCK NUT 3/8-16UNC
6| 06264| 1| ADAPTER -12 SAE X 1/2 NPT
7| 07200| 1| IMPELLER ASSY
8| 07201| 1| TP03 GASKET
9| 07206| 1| BASE PLATE
10| 07882| 1| ADAPTER 10-1/2 F50F
11| 09612| 1| GENERAL CAUTION STICKER
12| 09661| 1| CAPSCREW 1/4-28UNF X .750 SST
13| 11207| 1| CIRCUIT TYPE “D” STICKER
14| 15875| 1| WARNING TAG (NOT SHOWN)
14| 88346| 1| WARNING TAG – FRENCH (NOT SHOWN)
15| 19534| 6| HEX FLANGE BOLT 3/8-16 X 1
16| 21978| 2| CAPSCREW 3/8-16 X 1.75 FH SST
17| 22294| 1| WASHER 1″OD X 1/4 ID SST
18| 28323| 1| STICKER “CE” 25MM
19| 28786| 1| COUPLER STICKER
20| 28788| 1| STICKER – MANUAL
21| 38701| 3| CAPSCREW 1/2-13 X 2.5 FH ZINC
22| 38702| 3| HEX JAM NUT 1/2-13UNC
23| 52720| 1| CAMLOCK COUPLING 3″
24| 58555| 1| USER MANUAL, TP03 (NOT SHOWN)
25| 73058| 1| LIFTING EYE NUT 3/8-16
26| 73061| 1| CAPSCREW 3/8-16 X 1 HSFT SST
27| 73067| 1| URETHANE BOWL YELLOW
28| 73356| 1| MOTOR ADAPTOR PLATE
29| 73504| 1| HYDRAULIC MOTOR PLATED (IF RESEALING MOTOR, TORQUE MOTOR BOLTS TO 15-17 FT. LBS (20-23 Nm)
30| 73576| 1| CARRYING HANDLE
31| 73577| 1| QUICK LINK SST
32| 74701| 1| NAME TAG – TP03
33| 74711| 1| DECAL – STANLEY LOGO 1″ X 5″
| 66401| 1| SEAL KIT (JIHOSTRO BRAND MOTOR ONLY)
FOR P/N-24381 MOTOR
| 73431| 1| SEAL KIT (JIHOSTRO 2014 SERIES MOTOR ONLY) FOR P/N-73504 MOTOR. SERIAL # 031315004 AND UP.
| 26230| 1| SEAL KIT (CASAPPA BRAND MOTOR ONLY)
| 73434| 1| OUTPUT SHAFT FOR P/N-24381 MOTOR ONLY
A01| 03974| 1| COUPLER SET (INCLUDES ITEMS 3 & 4)

UNDERWATER TOOLS DEPTH GUIDELINE

UNDERWATER MODELS ONLY

DO NOT USE HYDRAULIC TOOLS UNDERWATER THAT ARE NOT DESIGNATED AS AN “UNDERWATER” MODEL, OR THIS WILL RESULT IN DAMAGE TO THE TOOL. For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation.
The types of tools are percussive and rotational, each with different characteristics allowing for different depth operation. With percussive tools, the nitrogen accumulator PSI must counter the increase in ambient pressure found at lower depths. Since there is a maximum PSI for percussive tools they are limited to certain depths. Rotational tools do not have accumulators and thus capable of deeper depths. The methods are broken into diver operated or remote operated vehicle (ROV). ROV’s can reach lower depths and with an on- board hydraulic power source that is depth compensated, can operate hydraulic tools at depths of thousands of feet. ROV operation is still limited to the tool, for example a percussive tool has the same depth limitation whether ROV or diver operated.

STANLEY TP03 Hydraulic Trash Pump - FIg 2

Operation Overview

Percussive
Diver
Tools: Breakers, Hammer Drills and Chipping Hammers Max Depth: 500′ limitations due to accumulator PSI max (increase 40 PSI for every 100′)
ROV
Tools: Breakers, Hammer Drills and Chipping Hammers Max Depth: 500′ limitations due to accumulator PSI max (increase 40 PSI for every 100′)
Rotational
Tools: Grinders, Saws, Chain Saws Max Depth: 1000′ Reference hose sizing guide below
Tools: Grinders, Saws, Chain Saws Max Depth: 1000′ Reference hose sizing guide below
Recommended Hose Diameters

Depth (ft)	8 GPM	12 GPM
100	5/8”	5/8”
300	3/4”	1”
600	1”	1”
1000	1”	1-1/4”

Stanley Infrastructure
3810 SE Naef Road
Milwaukie, Oregon 97267-5698 USA
503-659-5660 / Fax 503-652-1780
www.stanleyinfrastructure.com
© 2014 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A. 58555 3/2022 Ver.19