Honeywell PFC 2000 Universal Gateway Instruction Manual
- May 15, 2024
- Honeywell
Table of Contents
PFC 2000 Universal Gateway
Specifications
- Product Name: Universal Gateway (ProtoNode)
- Model: PFC 2000-4000
- Options: BACnet ProtoNode, LonWorks ProtoNode
- Communications: BACnet MS/TP, BACnet/IP, N2, Modbus TCP (BACnet
ProtoNode), LonWorks (LonWorks ProtoNode)
Product Usage Instructions
1. Introduction
The Universal Gateway (ProtoNode) provides monitoring, remote
setpoint, firing rate, and burner on/off control to Energy
Management Systems/Building Automation System/Building Management
System (EMS).
2. Setup
Ensure the Gateway is placed in a suitable location with proper
ventilation. Connect power and network cables according to the
provided instructions. Power on the Gateway and follow the setup
wizard to configure basic settings.
3. Wiring
Refer to the wiring diagram in the manual for proper connection
of inputs and outputs. Make sure all connections are secure and
follow safety guidelines when handling electrical components.
4. Commissioning
Initiate the commissioning process by accessing the Gateway’s
configuration interface. Calibrate sensors, set desired setpoints,
and perform system tests to ensure proper functionality.
5. Field Validating
Field validation involves verifying the Gateway’s performance in
a real-world environment. Monitor system operation, check for any
anomalies, and make necessary adjustments to optimize
performance.
6. Troubleshooting
If you encounter any issues with the Gateway, refer to the
troubleshooting section of the manual. Follow the recommended steps
to diagnose and resolve common problems.
FAQ
Q: What is the significance of the BTL Mark on the
Gateway?
A: The BTL Mark indicates that the product has passed rigorous
tests verifying its correct implementation of BACnet features. It
signifies a high-quality BACnet product.
PFC 2000-4000
Universal Gateway Instruction Manual
January 18th, 2023 Revision 1
Contents
1. Introduction 2. Setup 3. Wiring 4. Commissioning 5. Field Validating 6.
Troubleshooting 7. ProtoNode Information
Appendix
A. PFC Points B. Address DIP Switch Settings
Application
5
The Universal Gateway (ProtoNode) provides monitoring,
remote setpoint, firing rate and burner on/off control to the
6
Energy Management Systems/ Building Automation System/
Building Management System (EMS). It supports the following
12
controllers:
18
· PFC 2000-4000 with Honeywell Display & Sola Control
(4716 software)
28
There are two ProtoNode Options:
30
BACnet ProtoNode: Provides BACnet MS/TP, BACnet/IP, N2,
Modbus TCP communications.
37
LonWorks ProtoNode: Provides Lonworks communication.
39
Intent
45
This document provides the necessary information to facilitate
Gateway installation. This Instruction Manual includes
practical, installation and setup detailed information. The
intended users are contractors and factory support personnel.
FPC-N34-0816 BACnet-ProtoNodes
FPC-N35-0817 Lonworks-ProtoNodes
Revision Notes
Rev. 1
Manual created for use with PFC 2000-4000 series
Legend
Application
PFC 2000-4000 with Honeywell Display & Sola Control
4716 Software.
Appearance
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Universal Gateway Instruction Manual
TABLE OF CONTENTS
1 Introduction ………………………………………………………………………………………. 5
1.1 BTL Mark BACnet Testing Laboratory ………………………………………………………………………………… 5 1.2
LonMark Certification ……………………………………………………………………………………………………….. 5
2 Setup………………………………………………………………………………………………… 6
2.1 Boiler Setup……………………………………………………………………………………………………………………..6 2.1.1 Settings
for PFC Boilers with Honeywell Display……………………………………………………………………6 2.2
ProtoNode Setup ………………………………………………………………………………………………………………. 7 2.2.1 Select EMS
Protocol……………………………………………………………………………………………………….7 2.2.2 Enable Auto-Discovery
…………………………………………………………………………………………………… 8 2.2.3 BACnet MS/TP Single Node and
Multiple Node: Set MAC Address …………………………………………….. 9 2.2.4 BACnet MS/TP Single
Node and Multiple Node: Set Serial Baud Rate……………………………………….. 10 2.2.5 BACnet
IP and BACnet MS/TP Multiple Node: Setting the Device Instance………………………………….
10 2.2.6 BACnet MS/TP Single Node: Setting the Device Instance
……………………………………………………….. 11 2.2.7 Metasys N2 & Modbus TCP/IP Setup
……………………………………………………………………………….. 11 2.2.8 Commission the ProtoNode for
Lonworks ………………………………………………………………………….. 11 2.2.9 BACnet IP & Modbus TCP: Set
IP Address ………………………………………………………………………… 11
3 Wiring…………………………………………………………………………………………….. 12
3.1 ProtoNode Overview ……………………………………………………………………………………………………….. 12 3.2 Wiring
to the ProtoNode 6 Pin Connector………………………………………………………………………………. 14 3.3 PFC
2000 4000 with Honeywell Control: Network Wiring ………………………………………………………. 15
3.4 ProtoNode BACnet Wiring ………………………………………………………………………………………………… 16 3.5
ProtoNode LonWorks Wiring …………………………………………………………………………………………….. 17 3.6
ProtoNobe IP Wiring ……………………………………………………………………………………………………….. 17
4 Commissioning …………………………………………………………………………………. 18
4.1 Use the ProtoNode Web Configurator to setup the Gateway
……………………………………………………….. 18 4.1.1 Changing the Subnet of the Connected PC
…………………………………………………………………………. 18 4.1.2 Changing the IP Address of the
ProtoNode with FieldServer Toolbox ……………………………………….. 19 4.2 Connecting to the
ProtoNode Web Configurator………………………………………………………………………. 20 4.3 Configure Auto-
Discovery Devices Connected to the Gateway with Discovery Mode ……………………….. 21
4.4 Selecting Profiles for Devices Connected to ProtoNode
…………………………………………………………….. 22 4.5 Set ProtoNode IP Address
…………………………………………………………………………………………………. 23 4.6 BACnet: Setting Node_Offset to
Assign Specific Device Instances ………………………………………………. 25 4.7 How to Start the
Installation Over: Clearing Profiles…………………………………………………………………. 25 4.8
Commissioning Lonworks ProtoNode…………………………………………………………………………………… 26 4.8.1
Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server
…………………… 26
5 Field validating …………………………………………………………………………………. 28
5.1 Downloading Chipkin Automation’s CAS Explorer and Requesting an Activation
Key ……………………… 28 5.2 CAS BACnet Setup
…………………………………………………………………………………………………………. 29 5.2.1 CAS BACnet MS/TP
Setup……………………………………………………………………………………………… 29 5.2.2 CAS BACnet IP Setup
…………………………………………………………………………………………………… 29
6 Troubleshooting………………………………………………………………………………… 30
6.1 LED Diagnostics …………………………………………………………………………………………………………….. 30 6.2 “No
Communication” Troubleshooting Trees …………………………………………………………………………. 31 6.2.1
General Troubleshooting ………………………………………………………………………………………………. 31 6.2.2 BACnet
IP Troubleshooting……………………………………………………………………………………………. 31 6.2.3 BACnet MS/TP
Troubleshooting ……………………………………………………………………………………… 31 6.2.4 Metasys N2
Troubleshooting ………………………………………………………………………………………….. 32
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6.2.5 Lonworks troubleshooting ……………………………………………………………………………………………… 32 6.3
Take Diagnostic Capture with FieldServer Utilities …………………………………………………………………..
32
7 ProtoNode Information ………………………………………………………………………. 37
7.1 Specifications and Ordering Information ………………………………………………………………………………..
37 7.2 ProtoNode Detailed View………………………………………………………………………………………………….. 38
Appendix A. PFC 2000-4000 with Honeywell Control Points List ……………………. 39
Appendix B. “A” Bank DIP Switch Settings ……………………………………………….. 45
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Universal Gateway Instruction Manual
1 INTRODUCTION
Universal Gateway (ProtoNode) is an external, high performance Energy
Management System (EMS) multi-protocol gateway that uses the FieldServer
ProtoNode Technology. The ProtoNode can support multiple Boilers. It has been
pre-programmed to Auto-Discover any Sola Control (4109 or 4716 software)
equipped boilers connected to the ProtoNode and automatically configures them
for BACnet®1MS/TP, BACnet/IP, Metasys®2 N2 by JCI, Modbus TCP or LonWorks®3.
It is not necessary to download any configuration files to support the
required applications.
1.1 BTL Mark BACnet Testing Laboratory
The BTL Mark on the Gateway is a symbol that indicates to a consumer that a
product has passed a series of rigorous tests conducted by an independent
laboratory which verifies that the product correctly implements the BACnet
features claimed in the listing. The mark is a symbol of a high-quality BACnet
product. Go to http://www.bacnetinternational.net/btl/ for more information
about the BACnet Testing Laboratory.
1.2 LonMark Certification
LonMark International is the recognized authority for certification,
education, and promotion of interoperability standards for the benefit of
manufacturers, integrators and end users. LonMark International has developed
extensive product certification standards and tests to provide the integrator
and user with confidence that products from multiple manufacturers utilizing
LonMark devices work together.
1 BACnet is a registered trademark of ASHRAE 2 Metasys is a registered
trademark of Johnson Controls Inc. 3LonWorks is a registered trademark of
Echelon Corporation
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Universal Gateway Instruction Manual
2 SETUP
Each ProtoNode has a unique part number located on the underside of the unit. This number should be recorded, as it may be required for technical support. The numbers are as follows:
Model ProtoNode RER – BACnet ProtoNode LER – Lonworks
Part Number FPC-N34-0816 FPC-N35-0817
2.1 Boiler Setup
2.1.1 Settings for PFC Boilers with Honeywell Display
On PFC Boilers with Honeywell Displays enable EMS communication on COM2 port
and assign a unique COM1 Port Address for each boiler connected to the
ProtoNode.
1. To enable the COM2 port, from the Home screen press Setup > Display Setup
COM2 tab.
2. Press the check box for “Enable COM2 port”. 3. To change “COM1 Port Address”, from the Home screen press Setup > Control Setup. 4. Select “Change Address” and enter a number between 1 and 8. Then press OK.
Parameter Protocol
Modbus Address Baud Rate Parity
Selection Modbus Between 1 and 8 38400 bps
None
5. To edit Baud Rate from the Home screen press Setup > Display Setup > COM2 tab. 6. Press the yellow rectangle next to “Modbus baud rate”, and select 38400 bps.
Refer to the Boiler’s instruction manual for password and menu navigation instructions.
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2.2 ProtoNode Setup
A-Bank B-Bank S-Bank
Figure 1: ProtoNode showing DIP switch “Banks” on bottom
2.2.1 Select EMS Protocol
Set Dipswitches to match Protocol of EMS. Remove ProtoNode cover and check
protocol dip switch settings:
· The “S0 S2” bank of DIP switches on the ProtoNode RER BACnet are used to
select the various field protocols (BACnet MS/TP). See the chart below for the
DIP switch settings.
· The “S0 S2” bank of DIP switches on the ProtoNode LER LonWorks are
disabled.
· “BACnet MS/TP (Multiple Node) is designed for MS/TP systems that are
compatible with virtual nodes. The “Single Node” option is for MS/TP systems
without this compatibility.
ProtoNode BACnet
Profile BACnet IP BACnet MS/TP (Multiple Node) Metasys N2 Modbus TCP/IP BACnet
MS/TP (Single Node)
S Bank DIP Switches
S0
S1
S2
Off
Off
Off
On
Off
Off
Off
On
Off
On
On
Off
Off
Off
On
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2.2.2 Enable Auto-Discovery
The following table describes “S3” DIP Switch setting for the Enabling Auto-
Discovering of known devices attached to the ProtoNode RER or LER.
· Power down ProtoNode. · Ensure all boilers are powered and connected to the
ProtoNode. · Set “S3” DIP switch to “On” position and power the ProtoNode to
Auto-Discover Boilers. It will take
3 minutes to discover all Modbus RTU devices attached to the ProtoNode. · Once
the ProtoNode has discovered all of the Modbus RTU devices, set the S3 DIP
switch to the
OFF position to save the recently built configuration.
ProtoNode BACnet & Lonworks
S3 DIP Switch Auto-Discovery Mode
S3
Auto-Discovery ON Build New Configuration
On
Auto-Discover OFF Load Current Configuration
Off
NOTE: Initial Auto Discovery Cycle
All boilers MUST be POWERED and CONNECTED to the ProtoNode before cycling
power to the ProtoNode. The ProtoNode will auto discover only connected
boilers. If a boiler is connected after the
ProtoNode has completed auto discovery it will not “find” the new boiler.
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2.2.3 BACnet MS/TP Single Node and Multiple Node: Set MAC Address · Only 1 MAC
address is set for ProtoNode regardless of how many devices are connected to
ProtoNode. · Set ProtoNode MAC Address. (Must be between 1 and 127)
· Set DIP Switch (A0 A7) for a MAC address between 1 and 127 which are
Master addresses. (Appendix G shows settings)
· Note: Never set a BACnet MS/TP MAC Address from 128 to 255. Addresses
between 128 and 255 are Slave address. BACnet Master Addresses pass tokens on
the BACnet MS/TP network and can be Auto-Discovered by Energy Management
System (EMS) front end systems that support Auto-Discovery. BACnet Slave
Addresses cannot pass Tokens and will never be Auto-Discovered by EMS front
end systems that support Auto-Discovery.
Figure 2: A0 A7 DIP Switches (MAC address “3” is show)
· Please refer to Appendix D for the full range of addresses to set Node-
ID/Device Instance. NOTE: When setting A Bank DIP Switches, please ensure that
power to the board is OFF.
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2.2.4 BACnet MS/TP Single Node and Multiple Node: Set Serial Baud Rate
DIP Switches B0 B3 are used to set the serial baud rate to match the baud rate provided by the Energy Management System.
Baud 9600 19200 38400 57600 76800
B0
B1
B2
B3
On
On
On
Off
Off
Off
Off
On
On
On
Off
On
Off
Off
On
On
On
Off
On
On
Figure 3: B0 B3 DIP Switches (38400 Baud shown)
2.2.5 BACnet IP and BACnet MS/TP Multiple Node: Setting the Device Instance
The BACnet device instances will be set by the “Node Offset” + “Boiler
Address” (Modbus RTU device). The BACnet Device Instance can range from 1 to
4,194,303. To assign specific Device Instance values, change the Node_Offset
value.
· The Node_Offset value is currently set to 50000 in the configuration file ·
Modbus address 1 would be assigned a device instance of 50001. · Modbus
address 2 would be assigned a device instance of 50002. · Modbus address 3
would be assigned a device instance of 50003. The device instance is
calculated by: Device Instance = Node_Offset + Modbus Address · The
Node_Offset can be changed from 50000 to any number between 1 and 4,194,302
via the Web
Configurator. (To use web configurator see section 4.3)
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2.2.6 BACnet MS/TP Single Node: Setting the Device Instance
The BACnet single node instance will be set by the “Node Offset” + “MAC
Address”. All registers from the devices connected to the ProtoNode will be
listed under this single node instance. The registers are organized each
devices “Modbus Address.”
To assign a specific single node instance value, change the Node_Offset or MAC
address value.
· The Node_Offset value is currently set to 50000 in the configuration file
· MAC address 1 would be assigned a node instance of 50001.
· MAC address 2 would be assigned a node instance of 50002.
The Node_Offset can be changed from 50000 to any number between 1 and
4,194,302 via the Web Configurator. (To use web configurator see section 4.3)
Under this single node, the registers will be listed by their Modbus Address.
· Modbus address 1 will be listed sequentially as 1001, 1002, 1003…etc.
· Modbus address 2 will be listed sequentially as 2001, 2002, 2003…etc.
2.2.7 Metasys N2 & Modbus TCP/IP Setup
Metasys N2 & Modbus TCP/IP Device Address Setting · The device addresses will
be the same as the discovered Boilers’ Boiler Address (Modbus RTU devices) (1
through 8).
2.2.8 Commission the ProtoNode for Lonworks
This needs to be done by the LonWorks administrator use a LonWorks
Commissioning tool. (See Section 4.7) 2.2.9 BACnet IP & Modbus TCP: Set IP
Address
Run the ProtoNode web GUI utility program to change the IP address to match
network. No changes to the configuration file are necessary. (See Section 4
for details on the Web Configurator)
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3 WIRING 3.1 ProtoNode Overview
Figure 4: ProtoNode BACnet
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Figure 5: ProtoNode Lonworks
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3.2 Wiring to the ProtoNode 6 Pin Connector
· The 6 pin connector is the same for ProtoNode BACnet and Lonwork · Pins 1
through 3 are for Modbus RS-485 devices. The RS-485 GND (Pin 3) is not
typically
connected. · Pins 4 through 6 are for power.
Device Pins
Pin RS-485 + Pin RS-485 –
Pin GND Power In (+) Power In (-) Frame Ground
ProtoNode Pin #
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6
Pin assignment
RS-485 + RS-485 RS-485 GND 24 VAC + 24 VAC FRAME GND
Apply power to ProtoNode as show below. Ensure that the power supply used
complies with the specifications provided in Section 7.
· ProtoNode accepts either 9-30VDC or 12-24 VAC on pins 4 and 5.
Power Requirement for ProtoNode at 9V through 24 VAC
Current Draw Type
ProtoNode Family
24VAC
FPC N34 0816 BACnet ProtoNode
140mA
FPC N35 0817 Lonworks ProtoNode
130mA
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3.3 PFC 2000 4000 with Honeywell Control: Network Wiring
IMPORTANT NOTES: · PFC 2000-4000 with Honeywell Controls are able to do both Lead Lag (Sequencer) and EMS communication at the same time.
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3.4 ProtoNode BACnet Wiring Wiring the BACnet ProtoNode to the Network (RS-485
Field Protocol) · Connection from ProtoNode RER to BACnet MS/TP, and Metasys
N2 network. · See Section 4.2 for information on connecting the BACnet
ProtoNode to a BACnet IP network. · The Field Protocol can be connected to the
3-pin connector on ProtoNode RER as shown.
Figure 6: Connection from ProtoNode to RS-485 Field Protocol BACnet MS/TP or
Metasys N2.
· If the ProtoNode is the last device on the RS-485 trunk, then enable the
End-of-line termination needs to be enabled. The default is off (switch
position = right side).
Figure 7: End-of-line termination on from ProtoNode to RS-485 Field Protocol
BACnet MS/TP or Metasys N2.
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3.5 ProtoNode LonWorks Wiring · Connect the ProtoNode to the field network
with the LonWorks terminal using a twisted pair nonshielded cable. LonWorks
has no polarity.
3.6 ProtoNobe IP Wiring · Connect the ProtoNobe to the field IP Network at the
Ethernet Port using a standard CAT5 Ethernet Cable.
Ethernet Port
Figure 9: Ethernet port location on the ProtoNode
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Universal Gateway Instruction Manual
4 COMMISSIONING
4.1 Use the ProtoNode Web Configurator to setup the Gateway
First, connect a standard CAT5 Ethernet cable (straight through or cross-over)
between the local PC and ProtoNode.
There are two methods to access the ProtoNode via Ethernet connection, either by changing the subnet of the connected PC (Section 4.1.1) or using the FieldServer Toolbox to change the IP Address of the ProtoNode (Section 4.1.2).
4.1.1 Changing the Subnet of the Connected PC
The default IP Address of the ProtoNode is 192.168.1.24, subnet mask is
255.255.255.0. If the PC and the ProtoNode are on different IP Networks,
assign a static IP Address to the PC on the 192.168.1.xxx network.
· For Windows 10:
Go to Type “control panel”
Then click
Right-click on Local Area Connection > Properties
Highlight
· Select: Use the following IP address
· Click
twice
· For Windows 7:
Go to
Right-click on Local Area Connection > Properties
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Highlight
· Select: Use the following IP address
· Click
twice
4.1.2 Changing the IP Address of the ProtoNode with FieldServer Toolbox · Ensure that FieldServer Toolbox is loaded onto the local PC. Otherwise, download the · FieldServer-Toolbox.zip via the Sierra Monitor website’s Software Downloads. · Extract the executable file and complete the installation. · Double click on the FS Toolbox Utility and click Discover Now on the splash page. · Find the desired gateway and click the Configure Device button (gear icon) to the right of the gateway information.
· Select Network Settings in the Configure Device window.
· Modify the IP Address (N1 IP Address field) of the gateway Ethernet port.
o The following fields may also be changed as needed: Netmask (N1 Netmask
field), DHCP Client State (N1 DHCP Client State field), IP Gateway (Default
Gateway field) and DNS 1 & 2 (Domain Name Server fields)
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NOTE: If the gateway is connected to a router, the Default Gateway field of
the gateway should be set to the IP Address of the connected router.
NOTE: Do not change the DHCP Server State (N1 DHCP Server State field).
NOTE: If DNS settings are unknown, set DNS1 to “8.8.8.8” and DNS2 to
“8.8.4.4”. · Click Update IP Settings, then click on the Change and Restart to
restart the Gateway and activate
the new IP Address.
4.2 Connecting to the ProtoNode Web Configurator
After setting a local PC on the same subnet as the ProtoNode (Section 4.1),
open a PC web browser, and enter the IP address of the ProtoNode (default:
192.168.1.24)
NOTE: If the IP Address of the ProtoNode was changed, the assigned IP Address
can be discovered using the FS Toolbox utility.
· User Name: admin · Password is printed on label of ProtoNode should be under
the cover by the Ethernet
port. You will also be asked about security. Choose HTTP non secure unless you
want to add security. Call factory for info setting up security.
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4.3 Configure Auto-Discovery Devices Connected to the Gateway with Discovery
Mode
If Auto-Discovery was performed through the S3 DIP switch on power up, skip
this step. · Click the Discovery Mode button at the bottom of the screen.
Figure 10: Web Configurator Showing Discovery Mode Button
· Click the OK button in the window that appears to discover devices and
restart the device. · Wait for the ProtoNode to restart and the Discovery in
Progress window to disappear. NOTE: It may take about 3 minutes for all the
devices to be discovered and the configuration file
to be built. · If the discovery is successful the desired device profile
should appear under the Active profiles
title near the bottom of the screen.
Figure 11: Web Configurator Showing Discovered Profiles
NOTE: If using multiple node configuration, set the BACnet virtual server
nodes field to “Yes” before starting Auto-Discovery; otherwise leave the field
on the default “No” setting.
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4.4 Selecting Profiles for Devices Connected to ProtoNode
NOTE: If Modbus TCP/IP was selected in Section 3.4 for the Field/BMS protocol,
skip this section. Device profiles are NOT used for Modbus TCP/IP.
· In the Web Configurator, the Active Profiles are shown below the
Configuration Parameters.
· The Active profiles section lists the currently active device profiles,
including previous Web Configurator additions and any devices identified by
Auto-Discovery configuration methods. This list is empty for new
installations, or after clearing all configurations. (Figure 12)
Figure 12: Web Configurator Showing no Active Profiles
· To add an active profile to support a device, click the Add button under the
Active Profiles heading. This will present a drop-down box underneath the
Current profile column that lists all the available profiles. (Figure 13)
· For every device that is added, assign a unique Node-ID. This specification
must match the device’s network settings.
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NOTE: If multiple devices are connected to the ProtoNode, set the BACnet
Virtual Server Nodes field to “Yes”; otherwise leave the field on the default
“No” setting.
· Once the Profile for the device has been selected from the drop-down list,
enter the value of the device’s Node-ID (Modbus address).
Figure 13: Web Configurator Showing Available Profiles for Selection
· Then press the “Submit” button to add the Profile to the list of devices to
be configured. · Repeat this process until all the devices have been added. ·
Completed additions are listed under “Active Profiles” as shown in Figure 14.
Figure 14: Web Configurator Showing Active Profile Additions
4.5 Set ProtoNode IP Address When it is necessary to set the BACnet/IP or
Modbus TCP ID the following procedure could be followed. Note this is the
responsibility of the Energy Management System Administrator.
· Open a PC web browser, enter the default IP address of the ProtoNode
192.168.1.24 and connect to the ProtoNode.
· From the Web GUI’s home page, click the “Diagnostic & Debugging” button.
· After the screen changes, from the left hand side of the screen click on
“Setup” and then select “Network Settings” to access the IP Address Settings
menu. See image below.
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Figure15: Changing IP Address via FS-GUI
· Modify the IP address (N1 IP address field) of the ProtoNode Ethernet port
to match EMS network.
· If necessary, change the Netmask (N1 Netmask field).
· If necessary, change the IP Gateway (Default Gateway field)
NOTE: If the ProtoNode is connected to a managed switch/router, the IP Gateway
of the ProtoNode should be set to the IP address of that managed
switch/router.
· Click the “System Restart” button at the bottom of the page to apply changes
and restart the ProtoNode.
· Record the IP address assigned to the ProtoNode for future reference.
· Unplug Ethernet cable from PC and connect it to the network hub or router.
NOTE: The FieldPoPTM button (see Figure 15) allows users to connect to the SMC
Cloud, Sierra Monitor’s device cloud solution for IIoT. The SMC Cloud enables
secure remote connection to field devices through a FieldServer and its local
applications for configuration, management, maintenance. For more information
about the SMC Cloud, refer to the SMC Cloud Start-up Guide.
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4.6 BACnet: Setting Node_Offset to Assign Specific Device Instances
· After setting a local PC to the same subnet as the ProtoNode (Section 5.1),
open a web browser on the PC and enter the IP Address of the ProtoNode. o If
the IP Address of the ProtoNode has been changed by previous configuration,
the assigned IP Address must be gathered from the network administrator o The
Web Configurator is displayed as the landing page
· Node_Offset field shows the current value (default = 50,000). o The values
allowed for a BACnet Device Instance can range from 1 to 4,194,303
· To assign a specific Device Instance (or range); change the Node_Offset
value as needed using the calculation below: Device Instance (desired) =
Node_Offset + Node_ID For example, if the desired Device Instance for the
device 1 is 50,001 and the following is true: – Device 1 has a Node-ID of 1 –
Device 2 has a Node-ID of 22 – Device 3 has a Node-ID of 33 Then plug the
device 1’s information into the formula to find the desired Node_Offset:
50,001 = Node_Offset + 1 50,000 = Node_Offset
Once the Node_Offset value is input, it will be applied to all devices as
shown below: – Device 1 Instance = 50,000 + Node_ID = 50,000 + 1 = 50,001 –
Device 2 Instance = 50,000 + Node_ID = 50,000 + 22 = 50,022 – Device 3
Instance = 50,000 + Node_ID = 50,000 + 33 = 50,033
· Click “Submit” once the desired value is entered.
Figure 16: Web Configurator Node Offset Field
4.7 How to Start the Installation Over: Clearing Profiles
· After setting a local PC to the same subnet as the ProtoNode (Section 5.1),
open a web browser on the PC and enter the IP Address of the ProtoNode; the
default address is 192.168.1.24.
· If the IP Address of the ProtoNode has been changed by previous
configuration, the assigned IP Address must be gathered from the network
administrator.
· The Web Configurator is displayed as the landing page. · At the bottom-left
of the page, click the “Clear Profiles and Restart” button. · Once restart is
complete, all past profiles discovered and/or added via Web configurator are
deleted.
The unit can now be reinstalled.
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4.8 Commissioning Lonworks ProtoNode
Commissioning may only be performed by the LonWorks administrator. To
commission the ProtoNode LER LonWorks port, insert a small screwdriver in the
commissioning hole on the face of the LER’s enclosure to access the Service
Pin. See the illustration on the ProtoNode LER as to which way to toggle the
screw driver during commissioning.
· If an XIF file is required, see steps Section 4.1.1 to generate XIF
4.8.1 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web
Server · Connect a standard cat5 Ethernet cable between the PC and ProtoNode ·
The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is
255.255.255.0. If the PC and the ProtoNode are on different IP Networks,
assign a static IP Address to the PC on the 192.168.1.xxx network
· For Windows 10:
Go to Type “control panel”
Then click
Right-click on Local Area Connection > Properties
Highlight
· Select: Use the following IP address
· Click
twice
· For Windows 7:
Go to
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Universal Gateway Instruction Manual
Right-click on Local Area Connection > Properties
Highlight
· Select: Use the following IP address
· Click
twice
· Open a web browser and go to the following address: IP address of
ProtoCessor/fserver.xif
· Example: 192.168.1.24/fserver.xif
· Download and save the file onto the PC.
Figure 17: Sample of fserver.xif file being generated
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Universal Gateway Instruction Manual
5 FIELD VALIDATING Chipkin Automation offers a free complementary 2 week fully
functional copy of CAS BACnet Explorer that can be used to validate BACnet
MS/TP and/or BACnet/IP communications of the ProtoNode in the field without
having to have the EMS Integrator on site. A Serial or USB to RS-485 converter
is needed to test BACnet MS/TP. 5.1 Downloading Chipkin Automation’s CAS
Explorer and Requesting an Activation Key
· To request a 2 week complementary BACnet CAS key, go to
http://app.chipkin.com/activation/twoweek/and fill in all the information.
Enter Vendor Code “Burnham012”. Once completed, the key will be sent to the
email address that was submitted. From this email from Chipkin Automation, the
long key will need to be copied and pasted into the CAS key activation page.
· Go to Chipkin Automation’s web site, download, and install the CAS BACnet
Explorer to your PC http://www.chipkin.com/technical-resources/cas-bacnet-
explorer/.
· In the CAS Activation form, enter the email address and paste the CAS key
that was sent from Chipkin Automation. Once completed, select Activation.
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Universal Gateway Instruction Manual
5.2 CAS BACnet Setup These are the instructions to set CAS Explorer up for the
first time on BACnet MS/ST and BACnet/IP.
5.2.1 CAS BACnet MS/TP Setup · Using the Serial or USB to RS-485 converter,
connect it to your PC and the 3 Pin BACnet MS/TP connector on the ProtoNode
RER. · In CAS Explorer, do the following: o Click on settings o Check the
BACnet MSTP box and uncheck the BACnet IP and BACnet Ethernet boxes. o Set the
BACnet MSTP MAC address to 0. o Set the BACnet MSTP Baud Rate to 38400. o
Click Ok. o On the bottom right-hand corner, make sure that the BACnet MSTP
box is green. o Click on discover. o Check all 4 boxes. o Click Send.
5.2.2 CAS BACnet IP Setup · See Section 5.1 to set the IP address and subnet
of the PC that will be running the CAS Explorer. · Connect a straight through
or cross Ethernet cable from the PC to the ProtoNode. · In CAS Explorer, do
the following: o Click on “Settings” o Check the BACnet IP box and uncheck the
BACnet MSTP and BACnet Ethernet boxes. o In the “Select a Network Device” box,
select the network card of the PC by clicking on it. o Click “Ok”. o On the
bottom right-hand corner, make sure that the BACnet IP box is green. o Click
on “Discover”. o Click a “Check” into all 4 boxes. o Click “Send”.
Data is now available to view and edit. Select the “+” signs to open the
branches and view data from all connected boilers.
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Universal Gateway Instruction Manual
6 TROUBLESHOOTING 6.1 LED Diagnostics
Please see the diagram below for ProtoNode RER BACnet and LER LonWorks LED
Locations.
Diagnostic LEDs
Tag SPL RUN
ERR
RX TX PWR
Description The SPL LED will light if the ProtoNode is off line.
The RUN LED will start flashing 20 seconds after power indicating normal
operation.
The SYS ERR LED will go on solid 15 seconds after power up. It will turn off
after 5 seconds. A steady red light will indicate there is a system error on
ProtoNode. If this occurs, immediately report the related “system error” shown
in the error screen of the GUI interface to FieldServer Technologies for
evaluation.
The RX LED will flash when a message is received on the host port.
The TX LED will flash when a message is sent on the host port.
This is the power light and should show steady green at all times when
ProtoNode is powered.
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Universal Gateway Instruction Manual
6.2 “No Communication” Troubleshooting Trees
6.2.1 General Troubleshooting
Whenever a setting is changed (i.e. dipswitches or communication) power should
be cycled to the ProtoNode to allow for settings to take effect.
1. Is power connected to boilers and ProtoNode? · Green PWR LED solid on
ProtoNode · Green LED solid on control
2. Is the ERR LED red? (see Section 6.1) 3. Is the wiring from the ProtoNode
to the Boilers correct? (See sections 3.2 3.9) 4. Does each boiler have a
unique address? (see section 2.1) 5. For TSBC boilers, are the Parity and Baud
rate set correctly? (see section 2.1.3) 6. Does the ProtoNode Discover boilers
but give zero for values?
· The ProtoNode has remembered older profiles and must be cleared. · Connect a
PC using an Ethernet cable. · Go to 192.168.1.24 ProtoNode profile internet
explorer page · Select “Clear Profiles And Restart”
For further “No Communication” Troubleshooting, go to the Network Protocol of
the EMS Network and follow the Troubleshooting tree under it.
6.2.2 BACnet IP Troubleshooting 1. Are the “S Bank” Dipswitches set to BACnet
IP? (See section 2.2.1) 2. Is the wiring to the EMS Network Correct? (See
section 4.2 4.4) 3. Does the Baud Rate of the ProtoNode match the Baud Rate
of the network (see section 2.2.4) 4. Has an Auto-Discovery been performed?
(See section 2.2.2)
6.2.3 BACnet MS/TP Troubleshooting 1. Are the “S Bank” Dipswitches set to
BACnet MS/TP? (See section 2.2.1) 2. Is the wiring to the EMS Network Correct?
(See section 3.11) 3. Is the MAC address between 1 127 AND unique on the EMS
network? (Section 2.2.3) 4. Does the Baud Rate of the ProtoNode match the Baud
Rate of the network (see section 2.2.4) 5. Has an Auto-Discovery been
performed? (See section 2.2.2)
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Universal Gateway Instruction Manual
6.2.4 Metasys N2 Troubleshooting 1. Are the “S Bank” Dipswitches set to
Metasys N2? (See section 2.2.1) 2. Is the wiring to the EMS Network Correct?
(See section 3.11)
6.2.5 Lonworks troubleshooting 1. Is the wiring to the EMS Network Correct?
(See section 4.1) 2. Has an Auto-Discovery been performed? (See section 2.2.2)
6.3 Take Diagnostic Capture with FieldServer Utilities · Once the log is
complete, email it to [email protected]. The log will allow us to
rapidly diagnose the issue. · Make sure the FieldServer Toolbox is loaded on
the PC that the ProtoNode is connected to. · Toolbox is found at:
http://www.sierramonitor.com/customer-care/resource-center > Software
Downloads > FieldServer Toolbox
Figure 18: Ethernet port location of the ProtoNode
· After FieldServer Toolbox has been installed, disable any Wireless Network
Connection adapters on the PC/Laptop.
· Disable firewall and virus protection software. · Connect a standard Cat5
Ethernet cable between the PC and the ProtoNode.
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Universal Gateway Instruction Manual
6.3 Take Diagnostic Capture with FieldServer Utilities (continued)
· The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is
255.255.255.0. If the PC and the ProtoNode are on different IP Networks,
assign a static IP Address to the PC on the 192.168.1.xxx network.
· For Windows 10:
Go to Type “control panel”
Then click
Right-click on Local Area Connection > Properties
Highlight
· For Windows 7:
Go to
Right-click on Local Area Connection > Properties
Highlight
· For Windows 10 and Windows 7, select: Use the following IP address
· Click
twice
· Double click on the FieldServer Toolbox.
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Universal Gateway Instruction Manual
6.3 Take Diagnostic Capture with FieldServer Utilities (continued)
Click the + to add the ProtoNode
Enter the Protonode’s IP address.
· Step 1: Take a Log o Click on the diagnose icon
of the desired device.
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Universal Gateway Instruction Manual
6.3 Take Diagnostic Capture with FieldServer Utilities (continued) o Select
full Diagnostic
o If desired, the default capture period can be changed. o Click on Start
Diagnostic
o Wait for Capture period to finish. Diagnostic Test Complete window will
appear.
o If Diagnostic Test Complete window does not appear after “Set Capture
Period” is over, the diagnostic log may be found in the FieldServer directory
(likely on the computer’s C Drive or under Program Files) :
C: Drive > FieldServer > FieldServer Toolbox > Config > Diagnostic_XXXX-
XXXX_XX-XX (The X’s will be the date and time the log was taken)
· Step 2: Send Log
o Once the Diagnostic test is complete, a .zip file will be saved on the PC.
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Universal Gateway Instruction Manual
6.3 Take Diagnostic Capture with FieldServer Utilities (continued)
o Choose open to launch explorer and have it point directly at the correct
folder. Send the Diagnostic zip file to [email protected]
o If Diagnostic Test Complete window does not appear after “Set Capture
Period” is over, the diagnostic log may be found in the FieldServer directory
(likely on the computer’s C Drive or under Program Files) : C: Drive >
FieldServer > FieldServer Toolbox > Config > Diagnostic_XXXX-XXXX_XX-XX (The
X’s will be the date and time the log was taken) Send this folder instead of
the .zip file
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Universal Gateway Instruction Manual
7 PROTONODE INFORMATION
7.1 Specifications and Ordering Information
Protocol
ProtoNode Part Number
ProtoNode RER BACnet
BACnet MS/TP, BACnet/IP, Metasys N2 Open, or Modbus TCP
Part Number: 106416-01 FieldServer #: FPC-N34-0816 One 6-pin Phoenix
connector, one RS-485 +/- ground port, power +/frame ground port
ProtoNode LER LonWorks
LonWorks
Part Number: 106418-01 FieldServer #: FPC-N35-0817 One 6-pin Phoenix
connector, one RS-485 +/- ground port, power +/- frame ground port
Electrical Connections
One 3-pin RS-485 Phoenix connector, one RS-485 +/- ground port
One Ethernet-10/100 Ethernet port
One Ethernet 10/100 Base T port
One FTT-10 LonWorks port
Approvals
Operating Temperature Humidity Power Requirements Operating Temperature:
Physical Dimensions Weight:
CE Certified; TUV approved to UL 916, EN 60950-1, EN 50491-3
and CSA C22-2 standards; FCC Class A Part 15; DNP3
Conformance Tested; OPC Self-tested for Compliance; RoHS
Compliant; CSA 205 Approved
BTL Marked
LonMark Certified
-40°C to 75°C (-40°F to167°F)
5 – 90% RH (non-condensing)
Multi-mode power adapter: 9-30VDC or 12 – 24VAC
-40°C to 75°C (-40°F to167°F)
11.5 cm L x 8.3 cm W x 4.1 cm H (4.5 x 3.2 x 1.6 in.)
0.2 kg (0.4 lbs)
Boiler Communication Statistics
Protocol
Modbus RTU
Baud Rate
38400
Parity
None
Data Bits
8
Stop Bits
1
Ordering information
Universal Gateway (ProtoNode)
Universal Gateway I&O Universal Gateway Kit (Includes ProtoNode and I&O)
ProtoNode RER BACnet
PN: 106416-01 PN: 106417-01 PN: 106432-01
ProtoNode LER LonWorks
PN: 106418-01 PN: 106417-01 PN: 106433-01
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Universal Gateway Instruction Manual
7.2 ProtoNode Detailed View
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Universal Gateway Instruction Manual
Appendix A. PFC 2000-4000 with Honeywell Control Points List
BACnet, N2 and LonWorks Points
Point Name Burner On Off Demand Source CH Setpoint DHW Setpoint Lead Lag Setpoint CH TOD Setpoint CH Setpoint Source Active CH Setpoint DHW Setpoint Source Active DHW Setpoint LL Master Setpoint Source Active LL Setpoint Supply Sensor Return Sensor Header Sensor Stack Sensor Outdoor Sensor 4-20 mA Rem Control Input Fan Speed Flame Signal Burner Control State Lockout Code Hold Code Burner Cycle Count Burner Run Time System Pum Cycle Count DHW Pump Cycle Count Boiler Pump Cycle Count CH Modbus Stat LLCH Modbus Stat CH Modbus SP CH Sequencer Modbus SP Outdoor Temperature CH Modbus Rate Fan Speed Measured Modbus command timeout CH pump status DHW pump status Boiler pump status Low Temp SP Low TempSP source Active Low Temp SP CH heat demand DHW heat demand Low Temp Loop demand
BACnet
N2 LonWorks
Read/ Write
Data Type
Data Id
Data Type
Pt Addr
Lon Name
R
BV 1 DO 1 nvi/nvoBrnrOnOff_XXX
R
AI 2 AI 2 nvoDem_Src_XXX
R
AV 3 AO 3 nvi/nvoCH_SP_XXX
R
AV 4 AO 4 nvi/nvoDHW_SP_XXX
R
AV 5 AO 5 nvi/nvoLL_SP_XXX
R
AV 6 AO 6 nvi/nvoCH_TOD_SP_XXX
R
AI 7 AI 7 nvoCH_SP_Src_XXX
R
AI 8 AI 8 nvoAct_CH_SP_XXX
R
AI 9 AI 9 nvoDHW_SPSrc_XXX
R
AI 10 AI 10 nvoActDHW_SP_XXX
R
AI 11 AI 11 nvoLLMstSPSr_XXX
R
AI 12 AI 12 nvoAct_LL_SP_XXX
R
AI 13 AI 13 nvoSupSensor_XXX
R
AI 14 AI 14 nvoRetSensor_XXX
R
AI 15 AI 15 nvoHdrSensor_XXX
R
AI 16 AI 16 nvoStkSensor_XXX
R
AI 17 AI 17 nvoOtdrSensr_XXX
R
AI 18 AI 18 nvoRemCtrlIn_XXX
R
AI 19 AI 19 nvoFan_Speed_XXX
R
AI 20 AI 20 nvoFlmSig_XXX
R
AI 21 AI 21 nvoBrnCtrlSt_XXX
R
AI 22 AI 22 nvoLockotCod_XXX
R
AI 23 AI 23 nvoHoldCode_XXX
R/W AV 24 AO 24 nvi/nvoBrnCycCnt_XXX
R/W AV 25 AO 25 nvi/nvoBrnRunTim_XXX
R/W AV 26 AO 26 nvi/nvoSysPmCyCt_XXX
R/W AV 27 AO 27 nvi/nvoDHWPmCyCt_XXX
R/W AV 28 AO 28 nvi/nvoBlrPmCyCt_XXX
W BV 29 DO 29 nvi/nvoCHModStat_XXX W BV 30 DO 30 nvi/nvoLLCHModSt_XXX W AV 31 AO 31 nvi/nvoCHModSP_XXX
W AV 32 AO 32 nvi/nvoCHSeqMdSP_XXX
W AV 33 AO 33 nvi/nvoOutTemp_XXX
W AV 34 C 34 nvi/nvoCHModRate_XXX
R
AI 35 AI 35 nvoFanSpdMes_XXX
R/W AV 36 AO 36 nvoModCmdTim_XXX
R
AI 37 AI 37 nvoCHPmpStat_XXX
R
AI 38 AI 38 nvoDHWPmpSt_XXX
R
AI 39 AI 39 nvoBlrPmpSt_XXX
R
AI 40 AI 40 nvoLoTmpSP_XXX
R
AI 41 AI 41 nvoLoTmpSPSr_XXX
R
AI 42 AI 42 nvoActLoTpSP_XXX
W BI 43 DI 43 nvoCH_HtDem_XXX
R
BI 44 DI 44 nvoDHW_HtDem_XXX
R
BI 45 DI 45 nvoLoTpLHtDm_XXX
Lon SNVT Type SNVT_switch SNVT_count_f SNVT_temp_p SNVT_temp_p SNVT_temp_p SNVT_temp_p SNVT_count_f SNVT_temp_p SNVT_count_f SNVT_temp_p SNVT_count_f SNVT_temp_p SNVT_temp_p SNVT_temp_p SNVT_temp_p SNVT_temp_p SNVT_temp_p SNVT_count_f SNVT_count_f SNVT_count_f SNVT_count_f SNVT_count_f SNVT_count_f SNVT_count_f SNVT_time_hour SNVT_count_f SNVT_count_f SNVT_count_f SNVT_switch SNVT_switch SNVT_temp_p SNVT_temp_p SNVT_temp_p SNVT_lev_percent SNVT_count_f SNVT_count_f SNVT_count_f SNVT_count_f SNVT_count_f SNVT_temp_p SNVT_count_f SNVT_temp_p SNVT_switch SNVT_switch SNVT_switch
Page 39 of 48
Universal Gateway Instruction Manual
Modbus Points
Modbus
Protocol
Register
Name
Enable / Disable
400,577 CH Modbus Stat
400,563
LLCH Modbus Stat
400,203 Burner on/off
400,006 Demand source
400,066 CH heat demand
400,083
400,123 Setpoints
DHW heat demand Low Temperature Loop heat demand
410,579
CH Modbus Setpoint
Description
CH Modbus STAT 0 = no demand 1 = demand When this register is not written
every “Modbus Command Time Out” parameter seconds (default 30 seconds), CH
Modbus Stat is reverted to 0, no demand. LL CH Modbus STAT 0 = no demand 1 =
demand When this register is not written every “Modbus Command Time Out”
parameter seconds (default 30 seconds), CH Modbus Stat is reverted to 0, no
demand. Enable / disable burner. 1 = on 0 = off 0 = Unknown 1 = No source
demand 2 = Central heat 3 = Domestic hot water 4 = Lead Lag slave 5 = Lead Lag
master 6 = Central heat frost protection 7 = Domestic hot water frost
protection 8 = No demand due to burner switch turned off 9 = Domestic hot
water storage 11 = Warm weather shutdown 0=Off, 1=On 0=Off, 1=On 0=Off, 1=On
Use this register to change the boiler setpoint. When this register is not
written every “Modbus Command Time Out” parameter seconds (default 30
seconds), setpoint reverts to local setpoint
410,562
CH Sequencer Modbus Setpoint
valid range 60 F to 190 F
Use this register to change the multiple boiler Sequencer setpoint. When this
register is not written every “Modbus Command Time Out” parameter seconds
(default 30 seconds), setpoint reverts to local setpoint
410,211 410,453 410,546 410,212
CH setpoint DHW setpoint Lead Lag setpoint CH TOD setpoint
valid range 60 F to 190 F Status of local setpoint Status of local setpoint Status of local setpoint Status of local setpoint
Read/ Write
W
W
R
R
R R R
W
W R R R R
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Universal Gateway Instruction Manual
Modbus Register
Protocol Name
410,065
CH setpoint source
410,016
Active CH setpoint
410,081
DHW setpoint source
410,017
Active DHW setpoint
410,162
Lead Lag master setpoint source
Description
0=Unknown, 1=Normal setpoint, 2=TOD setpoint, 3=Outdoor reset, 4=Remote
control (4-20mA ), 7=Outdoor reset time of day -40 F (-40°C) to 266 F (130°C)
Setpoint determined by CH setpoint source (register 65). 0=Unknown, 1=Normal
setpoint, 2=TOD setpoint, 5=DHW tap setpoint, 6=DHW preheat setpoint -40 F
(-40°C) to 266 F (130°C) Setpoint determined by DHW setpoint source (register
81).
0=Unknown, 1=CH setpoint, 2=CH TOD setpoint, 3=Outdoor reset, 4=Remote control
(4-20mA ), 5=DHW setpoint, 6=DHW TOD setpoint, 7=Outdoor reset time of day,
8=Mix setpoint
410,018
-40 F (-40°C) to 266 F (130°C)
Active LL setpoint
Setpoint determined by LL setpoint source (register 162).
410,643
Low Temperature setpoint
410,121
Low Temperature setpoint source
Active Low
410,024 Temperature
setpoint
Temperature Sensors
410,007 Supply sensor
410,011 Return sensor
410,013 Header sensor
410,014 Stack sensor
410,170 Outdoor sensor
400,015
4 – 20 mA remote control input
Setpoint entered on the local user interface. valid range 79 F (26.1 C) to 191
F (88.3 C) 0=Unknown, 1=Normal setpoint, 2=TOD setpoint, 3=Outdoor reset,
4=Remote control, 7=Outdoor reset time of day, 9=Outdoor boost -40 F (-40°C)
to 266 F (130°C) Setpoint determined by Low Temp setpoint source (register
121).
-40 F (-40°C) to 266 F (130°C) -40 F (-40°C) to 266 F (130°C) -40 F (-40°C) to 266 F (130°C) -40 F (-40°C) to 266 F (130°C) -40 F (-40°C) to 266 F (130°C) mA value for S2 (J8-6) parameter selectable as (remote set point) & (remote modulation)
Read/ Write
R
R
R
R
R
R R R
R
R R R R R R
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Universal Gateway Instruction Manual
Modbus Register
Protocol Name
410,817
Outdoor Temperature
Description
Building Automation may send the controller the outdoor air temperature. Use
this register to change the outdoor temperature. When this register is not
written every “Modbus Command Time Out” parameter seconds (default 30
seconds), temperature is set to bad data quality and outdoor air reset is set
back to local setpoint.
Read/ Write
W
valid range -40 F to 302 F
Burner
Use this register to drive individual boiler firing
rates. This register is used when firing rate control
is performed by an external building automation
system. Firing rate reverts to local control when
400,581 CH Modbus Rate register is not written every “Modbus Command
W
Time Out” parameter seconds (default 30
seconds),
400,008
400,009 400,010
Fan Speed Measured Fan Speed Commanded Flame signal
400,033
Burner control state
Trouble Shooting
410,034 Lockout code
Range is 0 to 200 % provides 0-100% firing rate.
Speed of the combustion air blower in rpm
R
Speed of the combustion air blower in rpm
R
0.01V or 0.01A precision (0.00-50.00V)
R
0
Initiate
1
Standby Delay
2
Standby
3
Safe Startup
4
Prepurge – Drive to Purge Rate
5
Prepurge Measured Purge Time
6
Prepurge Drive to Lightoff Rate
7
Preignition Test
R
8
Preignition Time
9
Pilot Flame Establishing Period
10 Main Flame Establishing Period
11 Direct Burner Ignition
12 Run
13 Postpurge
14 Lockout
Reasons for burner lockout
0
No lockout
3
Burner Interlock Open (ILK OFF)
4
Supply high limit
5
DHW high limit
6
Stack High limit
12 Flame detected out of sequence
14 Delta T Inlet/Outlet High
15 Return Temp Higher Than Supply
16 Supply Temp Rose Too Quickly
18 Lightoff rate proving failed
19 Purge rate proving failed
20 Invalid Safety Parameters
21 Invalid Modulation Parameter
22 Safety data verification needed
23 24VAC voltage
low/high
24 Fuel Valve Error
25 Hardware Fault
26 Internal Fault
27 Ignition Failure
31 Fan Failed
R
32 ILK ON
42 AC Phase Fault
46 Pilot Test Flame
47 Flame Lost
284 Memory Reset
Page 42 of 48
Universal Gateway Instruction Manual
Modbus Register
Protocol Name
410,040 Hold code Statistics
Description
Reason for burner hold
0
None
1
Anti short cycle
2
Boiler Safety Limit Open
3
Boiler Safety Limit Open, (ILK Off)
7
Return sensor fault
8
Supply sensor fault
9
DHW sensor fault
10 Stack sensor fault
11 Ignition failure
13 Flame rod shorted to ground
14 Delta T inlet/outlet high
15 Return temp higher than supply
16 Supply temp has risen too quickly
17 Fan speed not proved
23 24VAC voltage low/high
25 Hardware Fault
27 Ignition Failure
This parameter sets the amount of time the control
will wait for input from the Energy Management
System (EMS). If the EMS does not write to the following register within the
“Modbus Command timeout” seconds the following inputs are considered invalid:
400,763
Modbus command timeout
CH Modbus Stat, CH Modbus Setpoint, CH Sequencer Modbus Setpoint CH Modbus Rate
range 30 120, Default 30 seconds
Pump Status 400,096 CH pump status
Other R/W registers should only be written when a value is needed to be
changed. Only the above listed registers are stored in non-volatile registers.
See table 1
400,100 DHW pump status
See table 1
400,108
400,128400,129 400,130400,131 400,132400,133 400,134400,135 400,138400,139
Boiler pump status Burner cycle count
Burner run time
System pump cycle count DHW pump cycle count Boiler pump cycle count
See table 1
0-999,999 (U32) Hours (U32) 0-999,999 (U32) 0-999,999 (U32) 0-999,999 (U32)
Read/ Write
R
R/W
R R R R/W R/W R/W R/W R/W
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Universal Gateway Instruction Manual
Status 92 93 94 95 96 97 98 99 100
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
120 121 122 123 124 125 126 127
Description Forced On from manual pump control Forced On due to Outlet high
limit is active Forced On from burner demand Forced On due to Lead Lag slave
has demand Forced Off from local DHW priority service Forced Off from Lead Lag
DHW priority service Forced Off from Central Heat anti-condensation Forced Off
from DHW anti-condensation Forced Off due to DHW high limit is active
Forced Off from EnviraCOM DHW priority service On due to local CH frost
protection is active On due to Lead Lag CH frost protection is active On due
to local DHW frost protection is active On due to Lead Lag DHW frost
protection is active On from local Central Heat demand On from Lead Lag
Central Heat demand On from local DHW demand On from Lead Lag DHW demand On
from local Mix demand On from Lead Lag Mix demand On from local Central Heat
service On from Lead Lag Central Heat service On from local DHW service On
from Lead Lag DHW service On from local Mix service On from Lead Lag Mix
service On from Lead Lag auxiliary pump X On from Lead Lag auxiliary pump Y On
from Lead Lag auxiliary pump Z On, but inhibited by pump start delay On from
pump override Off, not needed On from burner demand On from exercise On from
local Lead Lag service On from local Lead Lag pump demand
Note
Pump Status Codes
Page 44 of 48
Universal Gateway Instruction Manual
Appendix B. “A” Bank DIP Switch Settings
Address 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
A0 A1 A2 A3 A4 A5 A6 A7 On Off Off Off Off Off Off Off Off On Off Off Off Off Off Off On On Off Off Off Off Off Off Off Off On Off Off Off Off Off On Off On Off Off Off Off Off Off On On Off Off Off Off Off On On On Off Off Off Off Off Off Off Off On Off Off Off Off On Off Off On Off Off Off Off Off On Off On Off Off Off Off On On Off On Off Off Off Off Off Off On On Off Off Off Off On Off On On Off Off Off Off Off On On On Off Off Off Off On On On On Off Off Off Off Off Off Off Off On Off Off Off On Off Off Off On Off Off Off Off On Off Off On Off Off Off On On Off Off On Off Off Off Off Off On Off On Off Off Off On Off On Off On Off Off Off Off On On Off On Off Off Off On On On Off On Off Off Off Off Off Off On On Off Off Off On Off Off On On Off Off Off Off On Off On On Off Off Off On On Off On On Off Off Off Off Off On On On Off Off Off On Off On On On Off Off Off Off On On On On Off Off Off On On On On On Off Off Off Off Off Off Off Off On Off Off On Off Off Off Off On Off Off Off On Off Off Off On Off Off On On Off Off Off On Off Off Off Off On Off Off On Off Off On Off On Off Off On Off Off Off On On Off Off On Off Off On On On Off Off On Off Off Off Off Off On Off On Off Off On Off Off On Off On Off Off Off On Off On Off On Off Off On On Off On Off On Off Off Off Off On On Off On Off Off On Off On On Off On Off Off Off On On On Off On Off Off On On On On Off On Off Off Off Off Off Off On On Off Off
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Address 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
A0 A1 A2 A3 A4 A5 A6 A7 On Off Off Off On On Off Off Off On Off Off On On Off Off On On Off Off On On Off Off Off Off On Off On On Off Off On Off On Off On On Off Off Off On On Off On On Off Off On On On Off On On Off Off Off Off Off On On On Off Off On Off Off On On On Off Off Off On Off On On On Off Off On On Off On On On Off Off Off Off On On On On Off Off On Off On On On On Off Off Off On On On On On Off Off On On On On On On Off Off Off Off Off Off Off Off On Off On Off Off Off Off Off On Off Off On Off Off Off Off On Off On On Off Off Off Off On Off Off Off On Off Off Off On Off On Off On Off Off Off On Off Off On On Off Off Off On Off On On On Off Off Off On Off Off Off Off On Off Off On Off On Off Off On Off Off On Off Off On Off On Off Off On Off On On Off On Off Off On Off Off Off On On Off Off On Off On Off On On Off Off On Off Off On On On Off Off On Off On On On On Off Off On Off Off Off Off Off On Off On Off On Off Off Off On Off On Off Off On Off Off On Off On Off On On Off Off On Off On Off Off Off On Off On Off On Off On Off On Off On Off On Off Off On On Off On Off On Off On On On Off On Off On Off Off Off Off On On Off On Off On Off Off On On Off On Off Off On Off On On Off On Off On On Off On On Off On Off Off Off On On On Off On Off On Off On On On Off On Off Off On On On On Off On Off On On On On On Off On Off Off Off Off Off Off On On Off
Universal Gateway Instruction Manual
Address 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145
A0 A1 A2 A3 A4 A5 A6 A7 On Off Off Off Off On On Off Off On Off Off Off On On Off On On Off Off Off On On Off Off Off On Off Off On On Off On Off On Off Off On On Off Off On On Off Off On On Off On On On Off Off On On Off Off Off Off On Off On On Off On Off Off On Off On On Off Off On Off On Off On On Off On On Off On Off On On Off Off Off On On Off On On Off On Off On On Off On On Off Off On On On Off On On Off On On On On Off On On Off Off Off Off Off On On On Off On Off Off Off On On On Off Off On Off Off On On On Off On On Off Off On On On Off Off Off On Off On On On Off On Off On Off On On On Off Off On On Off On On On Off On On On Off On On On Off Off Off Off On On On On Off On Off Off On On On On Off Off On Off On On On On Off On On Off On On On On Off Off Off On On On On On Off On Off On On On On On Off Off On On On On On On Off On On On On On On On Off Off Off Off Off Off Off Off On On Off Off Off Off Off Off On Off On Off Off Off Off Off On On On Off Off Off Off Off On Off Off On Off Off Off Off On On Off On Off Off Off Off On Off On On Off Off Off Off On On On On Off Off Off Off On Off Off Off On Off Off Off On On Off Off On Off Off Off On Off On Off On Off Off Off On On On Off On Off Off Off On Off Off On On Off Off Off On On Off On On Off Off Off On Off On On On Off Off Off On On On On On Off Off Off On Off Off Off Off On Off Off On On Off Off Off On Off Off On
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Address 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194
A0 A1 A2 A3 A4 A5 A6 A7 Off On Off Off On Off Off On On On Off Off On Off Off On Off Off On Off On Off Off On On Off On Off On Off Off On Off On On Off On Off Off On On On On Off On Off Off On Off Off Off On On Off Off On On Off Off On On Off Off On Off On Off On On Off Off On On On Off On On Off Off On Off Off On On On Off Off On On Off On On On Off Off On Off On On On On Off Off On On On On On On Off Off On Off Off Off Off Off On Off On On Off Off Off Off On Off On Off On Off Off Off On Off On On On Off Off Off On Off On Off Off On Off Off On Off On On Off On Off Off On Off On Off On On Off Off On Off On On On On Off Off On Off On Off Off Off On Off On Off On On Off Off On Off On Off On Off On Off On Off On Off On On On Off On Off On Off On Off Off On On Off On Off On On Off On On Off On Off On Off On On On Off On Off On On On On On Off On Off On Off Off Off Off On On Off On On Off Off Off On On Off On Off On Off Off On On Off On On On Off Off On On Off On Off Off On Off On On Off On On Off On Off On On Off On Off On On Off On On Off On On On On Off On On Off On Off Off Off On On On Off On On Off Off On On On Off On Off On Off On On On Off On On On Off On On On Off On Off Off On On On On Off On On Off On On On On Off On Off On On On On On Off On On On On On On On Off On Off Off Off Off Off Off On On On Off Off Off Off Off On On Off On Off Off Off Off On On
Universal Gateway Instruction
Address 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243
A0 A1 A2 A3 A4 A5 A6 A7 On On Off Off Off Off On On Off Off On Off Off Off On On On Off On Off Off Off On On Off On On Off Off Off On On On On On Off Off Off On On Off Off Off On Off Off On On On Off Off On Off Off On On Off On Off On Off Off On On On On Off On Off Off On On Off Off On On Off Off On On On Off On On Off Off On On Off On On On Off Off On On On On On On Off Off On On Off Off Off Off On Off On On On Off Off Off On Off On On Off On Off Off On Off On On On On Off Off On Off On On Off Off On Off On Off On On On Off On Off On Off On On Off On On Off On Off On On On On On Off On Off On On Off Off Off On On Off On On On Off Off On On Off On On Off On Off On On Off On On On On Off On On Off On On Off Off On On On Off On On On Off On On On Off On On Off On On On On Off On On On On On On On Off On On Off Off Off Off Off On On On On Off Off Off Off On On On Off On Off Off Off On On On On On Off Off Off On On On Off Off On Off Off On On On On Off On Off Off On On On Off On On Off Off On On On On On On Off Off On On On Off Off Off On Off On On On On Off Off On Off On On On Off On Off On Off On On On On On Off On Off On On On Off Off On On Off On On On On Off On On Off On On On Off On On On Off On On On On On On On Off On On On Off Off Off Off On On On On On Off Off Off On On On On Off On Off Off On On On On On On Off Off On On On On
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Address 244 245 246 247 248 249 250 251 252 253 254 255
A0 A1 A2 A3 A4 A5 A6 A7 Off Off On Off On On On On On Off On Off On On On On Off On On Off On On On On On On On Off On On On On Off Off Off On On On On On On Off Off On On On On On Off On Off On On On On On On On Off On On On On On Off Off On On On On On On On Off On On On On On On Off On On On On On On On On On On On On On On On
Universal Gateway Instruction
Universal Gateway Instruction Manual
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PFC8212 R0
Universal Gateway Instruction Manual