STANLEY BR45 Light to Medium Duty Breaker Installation Guide

June 9, 2024
Stanley

STANLEY-BR45-Light-to-Medium-Duty-Breaker-logo

STANLEY BR45 Light to Medium Duty Breaker

INSTALATIONS

STANLEY-BR45-Light-to-Medium-Duty-Breaker-04

STANLEY-BR45-Light-to-Medium-Duty-Breaker-05

T-Handle Parts Illustration – Detail E

ITEM| P/N| DESCRIPTION
1| 04374| Hex Nut
2| 04371| Trigger
3| 07493| O-ring Plug
4| 20499| Charge Valve
5| 07492| Roll Pin
6| 02494| Handle Grip
7| 07483| Handle
8| 04056| Rod Wiper
9| 04057| Bushing
10| 00293| O-ring

11| 01362| O-ring
12| 04077| Valve Spool
13| 04058| Compression Spring
14| 11588| Accumulator Valve Block
15| 01652| Hose Whip, 12 in.
16| 03972| Coupler, Female
17| 03973| Coupler, Male
18| 74664| Name Tag (8 GPM models)
| 74660| Name Tag (5 GPM models)
| 74669| Name Tag (Underwater models)
19| 04373| Side Rod
20| Depends on model| Breaker Foot, see detail G & H.
21| 72919| Snap-On Filler
22| 74832| STANLEY Logo Sticker (Black)
| 74770| STANLEY Logo Sticker (Yellow)
23| 07479| Accumulator Diaphragm
24| 04381| Back-up Ring

25| 04379| O-ring
26| 04378| Porting Block
27| 02900| Roll Pin
28| 07480| Automatic Valve Body
29| 04571| Push Pin
30| 04382| Automatic Valve
31| 07481| Piston
| 12833| Piston (BR45550 Only)
32| 04605| Push Pin
33| 07485| Flow Sleeve
34| 04383| Flow Sleeve Tube
35| 04595| Seal Kit (
In seal kit)
Anti-Vibration Parts Illustration – Detail F

ITEM| P/N| DESCRIPTION
1| 28494| Top Plate
2| 28369| Guarded Handle
3| 02494| Handle Grip
4| 20498| Spring
4a| 20540| Springs – Models BR45125S, BR45135S, BR4513516, BR45158, BR45158BN
4b| 20541
5| 20508| Pivot Screw
Anti-Vibration Parts Illustration – Detail F

ITEM| P/N| DESCRIPTION
6| 20505| Handle Pivot Block
7| 20499| Charge Valve
8| 07493| Plug
9| 20500| Roll Pin
10| 10180| Caution N2 Gas Sticker
11| 58529| Trigger Handle
12| 58526| Trigger
13| 07624| Roll Pin
14| 58527| Trigger Lock
15| 66828| Torsion Spring
16| 20511| Lever
17| 04374| Hex Nut
18| 07699| Bushing Assembly
19| 00293| O-ring
20| 01362| O-ring

21| 07479| Accumulator Diaphragm
22| 58601| Sound Power Level Sticker
23| 28409| Composite Sticker
24| 11588| Accumulator Valve Block
25| 20517| Side Rod
26| Depends on model| Breaker Foot, see detail G & H.
27| 72919| Snap-On Filler
28| 74832| STANLEY Logo Sticker (Black)
| 74770| STANLEY Logo Sticker (Yellow)
29| 74663| Name Tag (8 GPM Models)
| 74659| Name Tag (5 GPM Models)
30| 03973| Coupler, Male
31| 03972| Coupler, Female
32| 01652| Hose Whip, 12 in.
| 56725| Hose Whip, 18 in. (Model BR45158)
| 66727| Hose Whip (Model BR45158BN)
33| 11207| Circuit Type “D” Sticker
34| 28322| CE Sticker
35| 04058| Compression Coil Spring
36| 20515| Valve Spool
37| 04056| Rod Wiper
38| 04381| Back-up Ring

39| 04379| O-ring*
40| 04378| Porting Block
41| 02900| Roll Pin
42| 07480| Automatic Valve Body
43| 04571| Push Pin
44| 04382| Automatic Valve
45| 07481| Piston
| 12833| Piston (Model BR4556801)
46| 04605| Push Pin
47| 07485| Flow Sleeve
48| 04383| Flow Sleeve Tube
Breaker Foot Assembly – Detail G

| | | MODEL
ITEM| DESCRIPTION| QTY| BR4516801, BR4516807,BR4516807A, BR4556801| BR45150, BR45158, BR45158BN, BR45550| BR45350| BR4514801| BR45110
1| Cup Seal| 1| 04386
2| Back-up Washer| 1| 04780
3| Rod Wiper| 1| 04387
4| O-ring| 1| 02022
5| Breaker Foot| 1| 07510| 07489| 08856| 07694| 07899
6| Hex Bushing| 1| 07510| 07489| 08856| 07694| 07899
7| Latch| 1| 04394
8| Hex Nut| 1| 04374
9| Spring Washer| 2| 04716
10| Taper Sleeve| 2| 04715
11| Spring| 1| 04392
12| Detent| 1| 04393
13| Latch Bolt| 1| 04717
Breaker Foot Assembly – Detail H

| | | MODEL
ITEM| DESCRIPTION| QTY| BR45120, BR45120D| BR45130| BR45130E, BR45130EL, BR45135S| BR45120E, BR45125S
1| Cup Seal| 1| 04386
2| Back-up Washer| 1| 04780
3| Rod Wiper| 1| 04387
4| Insert| 1| 62334| 72931| 08081| 08154
5| O-ring| 1| 02022
6| Breaker Foot| 1| 62334| 72931| 08081| 08154
7| Hex Bushing| 1| 62334| 72931| 08081| 08154
8| Compression Coil| 1| —| 81197
9| Spring| 2| 01744
10| Detent| 1| 08411
11| Hex Nut| 1| 04984
12| Spring Washer| 2| 04985
13| Taper Sleeve| 2| 01269
14| Latch| 1| 01837
15| Latch Bolt| 1| 04983
16| Wear Ring| 2| —| 07516
17| Collar Support| 1| —| 08116| 08115
18| Retaining Ring| 1| —| 07522

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