milwaukee 2679-20 M18 Force Logic 600 MCM Crimper User Manual
- June 9, 2024
- Milwaukee
Table of Contents
- 2679-20 M18 Force Logic 600 MCM Crimper
- GENERAL POWER TOOL SAFETY WARNINGS
- POWER TOOL USE AND CARE
- BATTERY TOOL USE AND CARE
- SPECIFIC SAFETY RULES FOR CRIMPER
- SPECIFICATIONS
- FUNCTIONAL DESCRIPTION
- 8 AWG| RED| 49-16-U008C| 8| | 1| 1| 1|
- 6 AWG| BLUE| 49-16-U006C| 6
- 4 AWG| GRAY| 49-16-U004C| 4| **** 1
- 2 AWG| BROWN| 49-16-U002C| 2
- 1 AWG +| GREEN| 49-16-U001C| 1
- 8 AWG| BLUE| 49-16-U008| 8| Lugs: N/A Splices: 2| Lugs: 2
- 6 AWG| GRAY| 49-16-U006| 6
- 4 AWG| GREEN| 49-16-U004| 4
- 2 AWG| PINK| 49-16-U002| 2| 2| 2| 2
- 1 AWG| GOLD| 49-16-U001| 1| 3| 3| 3| 3| **** 3|
- 8 AWG| RED| 49-16-U008C| 8| | 1| 1| **** 1|
- 6 AWG| BLUE| 49-16-U006C| 6|
- 4 AWG| GRAY| 49-16-U004C| 4| **** 1
- 2 AWG| BROWN| 49-16-U002C| 2
- 1 AWG| GREEN| 49-16-U001C| 1| | | | | | |
- 8 AWG| BLUE| 49-16-U008| 8| Lugs: N/A Splices: 2| Lugs: 2
- 6 AWG| GRAY| 49-16-U006| 6
- 4 AWG| GREEN| 49-16-U004| 4
- 2 AWG| PINK| 49-16-U002| 2| 2| 2| 2
- 1 AWG| GOLD| 49-16-U001| 1| 3| 3| 3| 3| **** 3|
- SYMBOLOGY
- ASSEMBLY
- OPERATION
- MAINTENANCE
- ACCESSORIES
- LIMITED WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
M18 Force Logic 600 MCM Crimper
User Manual
Cat. No. / No de cat.
2679-20
2679-20 M18 Force Logic 600 MCM Crimper
M18™ FORCE LOGIC™ 600 MCM CRIMPER SERTISSEUR UTILITAIRE 600 MCM M18™ FORCE LOGIC™ CRIMPADORA 600 MCM UTILITARIA M18™ FORCE LOGIC™
WARNING To reduce the risk of injury, user must read and understand
operator’s manual.
AVERTISSEMENT Afin de réduire le risque de blessures, l’utilisateur doit
lire et bien comprendre le manuel.
ADVERTENCIA Para reducir el riesgo de lesiones, el usuario debe leer y
entender el manual.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings, instructions, illustrations and specifica- tions
provided with this power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. Save all warnings
and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of an GFCI reduces the risk of electric shock.
PERSONAL SAFETY
- Stay alert, watch what you are doing and usecommon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
- Use personal protective equipment. Always weareye protection. Protective equipment such as a dustmask, non-skid safety shoes, hard hat or hearingprotection used for appropriate conditions will reducepersonal injuries.
- Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carryingthe tool. Carrying power tools with your finger on theswitch or energizing power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench beforeturning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
- Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
- Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
POWER TOOL USE AND CARE
- Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
- Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
- Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
BATTERY TOOL USE AND CARE
- Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
- Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
- When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
- Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek edical help. Liquid ejected from the battery may cause irritation or burns.
- Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
- Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
- Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
SERVICE
- Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
- Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
SPECIFIC SAFETY RULES FOR CRIMPER
-
Use tool only as directed. Only trained personnel should operate tool.
WARNING -
To reduce the risk of arc flash, electric shock and property damage, work on deenergized lines when possible. Tool is not insulated. Should work on energized lines be required, ensure all proper precautions, including those contained in NFPA 70E, have been taken first.
-
Use tool only with MILWAUKEE crimping jaw 49-16-U000 or 49-16-U111, “U” dies, and connectors for which they are rated. Jaws, dies, and connectors must be used
in an APPROVED COMBINATION to achieve a successful operation. Improper combinations can result in a faulty crimp. Electric shock, fire, explosion, and property amage could occur. -
Do not use tool without jaws installed. Fingers could be injured.
-
Keep hands away from jaws while tool is in use. Fingers could be injured.
-
To reduce the risk of injury, wear safety goggles or glasses with side shields when operating or servicing the tool.
-
Inspect and discard workpieces with cracks or wear before use. Materials may crack or shatter.
-
Follow installation specifications as specified in Table A or B using an Approved Combination of jaws, dies, connectors and cables as indicated. Other uses may cause damage to the tool, acces- sories, and workpiece.
-
Chemical Burn Hazard. Keep coin cell battery away from children.
-
Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.
-
Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint crystalline silica from bricks and cement and other
masonry products, and arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
SPECIFICATIONS
Cat. No. …………………………………………….. 2679-20
Volts …………………………………………………….. 18 DC
Battery Type ………………………………………….M18™
Charger Type …………………………………………M18™
Module/FCC ID ………………… BLE113/QOQBLE113
Force …………………………………………………… 6 Tons
Recommended Ambient
Operating Temperature ………………….0°F to 122°F
Crimping Jaws
Cat. No ………………………………………….49-16-U000
Jaw Type …………………….M18™ 600 MCM U Style Crimping Jaw
Max. Crimping Capacity ……………………..600 MCM Cu/350 MCM AI
Cat. No ………………………………………….49-16-U111
Jaw Type …………………….M18™ 750 MCM U Style Crimping Jaw
Max. Crimping Capacity ……………………..750 MCM Cu/750 MCM AI
Cable Cutting Jaws
Cat. No …………………………………………. 49-16-2780
Jaw Type ………M18™ 750 MCM Cu/1000 MCM AI Cable Cutting Jaws
Max. Cutting Capacity ………………………..750 MCM Cu/1000 MCM AI
Replacement Blades ………….. Cat. No. 48-44-0411
FUNCTIONAL DESCRIPTION
1. Locking thumb screw
2. Backup release valve
3. Crimping indicator
4. Hanger
5. LEDs
6. ONE-KEY™ indicator| 7. Handle
8. Trigger
9. Crimping jaws
10. Die release tabs
11. Retaining pin
---|---
Connections made with tool 2779-20 or 2679-20 with jaw 49-16-U000 or 49-16-U111 and combination of die and connector part numbers in the charts below produce UL classified crimps according to the UL 486A-B standard.
Table A – United States
| Copper Short & Long Barrel Lugs & Splices
---|---
Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B
Splice Model #’s| VHSS & VHS| CSP & CU| YS, YS-L, YS-T| CT & CTL| SCSS,
SCS,SCL, SCH| BCU & BBCU| 54504-54523-TB & 54804-54823
**Lug Model #’s| ** VHCS & VHCL| CTL-2, CTL, CTL-L, LCN| YA ,
YAZ, YA-L, YA-2L, YA-2LN, YA-L-NT, YA-L-2NT, YA-L-TC, YA-L-2TC, YA-2N, YA-TC,
YA-2TC| CLN, CLND, CLNS, CLW, CLWD, CRA, CRB, CRA-L, CRB-L, CRA-2L, CRB-2L,
CSW, CSWS|
LCA, LCAS LCB, LCC, LCD
| **** BLU & BBLU| 54104-54123-TB, 54204-54223, 54850BE-54880BE, 54930BE- 54923BE
Wire Size (Code Only)
| **Die Color| ****Cat. No.| Die Indentation Mark| Lugs:
Total # of Crimps Splices: # of Crimps per Side
Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B**
8 AWG| RED| 49-16-U008C| 8| | **** 1| 1| **** 1|
**** 1| **** 1| 1
6 AWG| BLUE| 49-16-U006C| 6
4 AWG| GRAY| 49-16-U004C| 4| **** 1
2 AWG| BROWN| 49-16-U002C| 2
1 AWG +| GREEN| 49-16-U001C| 1
1/0 AWG| PINK| 49-16-U01AC| 1/0
2/0 AWG| BLACK| 49-16-U02AC| 2/0| 2| 2| 2| **** 2|
**** 2| 2| ** 2
3/0 AWG| ORANGE| 49-16-U03AC| 3/0
4/0 AWG| PURPLE| 49-16-U04AC| 4/0
250 MCM| YELLOW| 49-16-U250C| 250
300 MCM| WHITE| 49-16-U300C| 300
350 MCM| RED| 49-16-U350C| 350| Lugs: 2 Splices: N/A
400 MCM| BLUE| 49-16-U400C| 400|
500 MCM| BROWN| 49-16-U500C| 500|
600 MCM| GREEN| 49-16-U600C| 600|
750 MCM| BLACK| 49-16-U750C ***| 750| 3| 3| 3| 3| 3| 3
+ Concentric or Compressed only
- Connections must use jaw 49-16-U111
Dual Rated Lugs & Splices
| Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B
Splice Model #’s| VACS| ASP| YS-A| AS & ASN| SA| BCUA| 60501-60578
Lug Model #’s| VACL| ATL| YA-A
& YA-ATN
| ACL, ACN, ALND, ALNS, 2ACL, 2ACN, ALNN| LAA & LAB| BLUA| 60101-60178
60230-60278
Wire Size (Code Only)
| **Die Color| **
**Cat. No.**
| Die Indentation Mark| Lugs: Total # of Crimps Splices: # of Crimps
per Side
Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B
8 AWG| BLUE| 49-16-U008| 8| Lugs: N/A Splices: 2| Lugs: 2
Splices: N/A| **** 2| 2| | Lugs: 2 Splices: N/A| ****
2
6 AWG| GRAY| 49-16-U006| 6
4 AWG| GREEN| 49-16-U004| 4
2 AWG| PINK| 49-16-U002| 2| 2| 2| 2
1 AWG| GOLD| 49-16-U001| 1| 3| 3| 3| 3| **** 3|
3| 3
1/0 AWG| TAN| 49-16-U01A| 1/0
2/0 AWG| OLIVE| 49-16-U02A| 2/0
3/0 AWG| RUBY| 49-16-U03A| 3/0
4/0 AWG| WHITE| 49-16-U04A| 4/0| 4| 4| 4| 4| ****
4| 4| 4
250 MCM| RED| 49-16-U250| 250
300 MCM| BLUE| 49-16-U300| 300
350 MCM| BROWN| 49-16-U350| 350
400 MCM| GREEN| 49-16-U400 *| 400| 4| Lugs: 4 Splices: N/A|
4| 4| 4| Lugs: N/A Splices: 4| **** 4
500 MCM| PINK| 49-16-U500 *| 500| | Lugs: 5 Splices: N/A|
600 MCM| BLACK| 49-16-U600 | 600| |
750 MCM| YELLOW| 49-16-U750 | 750| 4
* Connections must use jaw 49-16-U111
Number of crimps is a minimum. Additional crimps would not negatively affect
the integrity of the connection so long as they are uniformly placed between
the intended crimp area of the connector, typically outlined with color bands
or knurls. For the latest listing of approvals, visit
milwaukeetool.com.
Connections made with tool 2779-20 or 2679-20 with jaw 49-16-U000 or
49-16-U111 and combination of die and connector part numbers in the charts
below produce UL classified crimps according to the UL 486A-B standard.
Table B – Canada and Mexico
| Copper Short & Long Barrel Lugs & Splices
---|---
Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B
Splice Model #’s| VHSS & VHS| CSP
& CU
| YS, YS-L, YS-T| CT & CTL| SCSS, SCS, SCL, SCH| BCU & BBCU| 54504-54523-TB &
54804-54823
**Lug Model #’s| ** VHCS VHCL| CTL-2, CTL, CTL-L, LCN| YA ,
YAZ, YA-L, YA-2L, YA-2LN, YA-L-NT, YA-L-2NT, YA-L-TC, YA-L-2TC, YA-2N, YA-TC,
YA-2TC| CLN, CLND, CLNS, CLW, CLWD, CRA, CRB, CRA-L, CRB-L, CRA-2L, CRB-2L,
CSW, CSWS| LCA, LCAS LCB, LCC, LCD| **** BLU & BBLU| 54104-54123-TB,
54204-54223,
54850BE-54880BE,
54930BE-54923BE
Wire Size (Code Only)
| **Die Color| ****Cat. No.| Die Indentation Mark| Lugs:
Total # of Crimps Splices: # of Crimps per Side
Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B**
8 AWG| RED| 49-16-U008C| 8| | **** 1| **** 1| **** 1|
**** 1| **** 1| **** 1
6 AWG| BLUE| 49-16-U006C| 6|
4 AWG| GRAY| 49-16-U004C| 4| **** 1
2 AWG| BROWN| 49-16-U002C| 2
1 AWG| GREEN| 49-16-U001C| 1| | | | | | |
1/0 AWG| PINK| 49-16-U01AC| 1/0| 1| 1| 1| 1| 1| 1| 1
2/0 AWG| BLACK| 49-16-U02AC| 2/0| 2| 2| 2| 2| **** 2|
2| **** 2
3/0 AWG| ORANGE| 49-16-U03AC| 3/0
4/0 AWG| PURPLE| 49-16-U04AC| 4/0
250 MCM| YELLOW| 49-16-U250C| 250
300 MCM| WHITE| 49-16-U300C| 300
350 MCM| RED| 49-16-U350C| 350| Lugs: 2 Splices: N/A
400 MCM| BLUE| 49-16-U400C| 400|
500 MCM| BROWN| 49-16-U500C| 500|
600 MCM| GREEN| 49-16-U600C| 600|
750 MCM| BLACK| 49-16-U750C *****| 750| 3| 3| 3| 3| 3| 3
- Connections must use jaw 49-16-U111
Dual Rated Lugs & Splices
| Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B
Splice Model #’s| VACS| ASP| YS-A| AS & ASN| SA| BCUA| 60501-60578
Lug Model #’s| VACL| ATL| YA-A
& YA-ATN
| ACL, ACN, ALND, ALNS, 2ACL, 2ACN, ALNN| LAA & LAB| BLUA| 60101-60178
60230-60278
Wire Size (Code Only)
| **Die Color| ****Cat. No.| Die Indentation Mark| Lugs:
Total # of Crimps Splices: # of Crimps per Side
Anderson| Blackburn ®| Burndy| ILSCO| Panduit|
Penn-Union| T &B**
8 AWG| BLUE| 49-16-U008| 8| Lugs: N/A Splices: 2| Lugs: 2
Splices: N/A| 2| 2| | ****
Lugs: 2 Splices: N/A
| 2
6 AWG| GRAY| 49-16-U006| 6
4 AWG| GREEN| 49-16-U004| 4
2 AWG| PINK| 49-16-U002| 2| 2| 2| 2
1 AWG| GOLD| 49-16-U001| 1| 3| 3| 3| 3| **** 3|
3| 3
1/0 AWG| TAN| 49-16-U01A| 1/0
2/0 AWG| OLIVE| 49-16-U02A| 2/0
3/0 AWG| RUBY| 49-16-U03A| 3/0
4/0 AWG| WHITE| 49-16-U04A| 4/0| 4| 4| 4| 4| 4|
4| 4
250 MCM| RED| 49-16-U250| 250
300 MCM| BLUE| 49-16-U300| 300
350 MCM| BROWN| 49-16-U350| 350
400 MCM| GREEN| 49-16-U400 *| 400| 4| Lugs: 4 Splices: N/A|
4| 4| 4| Lugs: N/A Splices: 4| *** 4
500 MCM| PINK| 49-16-U500 | 500| | Lugs: 5 Splices: N/A|
600 MCM| BLACK| 49-16-U600 | 600| |
750 MCM| YELLOW| 49-16-U750 | 750| 4
* Connections must use jaw 49-16-U111
Number of crimps is a minimum. Additional crimps would not negatively affect
the integrity of the connection so long as they are uniformly placed between
the intended crimp area of the connector, typically outlined with color bands
or knurls. For the latest listing of approvals, visit
milwaukeetool.com.
SYMBOLOGY
Volts
Direct Current
Underwriters Laboratories, Inc.
WARNING
To reduce the risk of arc flash, electric shock and property damage, work on
deenergized lines when possible. Tool is not insulated.
Should work on energized lines be required, ensure all proper precautions,
including those contained in NFPA 70E, have been taken first.
WARNING Keep hands away fromjaws while tool is in use.
**** Fingers could be injured.
To reduce the risk of injury, wear safety goggles or glasses with side shields
whenoperating or servicing the tool.
Read operator’s manual.
ASSEMBLY
WARNING
Recharge only with the chargerspecified for the battery. For specific charging
instructions, read the operator’s manual supplied with your charger and
battery.
Removing/Inserting the Battery
To remove the battery, push in the release buttons and pull the battery pack
away from the tool.
WARNING
Always remove battery pack beforechanging or removing accessories.To insert
the battery, slide the pack into the body of the tool. Make sure it latches
securely into place.
WARNING
Only use accessories specifically recommended for this tool. Othersmay be
hazardous.
Inserting/Removing the Crimping Jaws
-
Remove the battery pack.
-
Remove the locking thumb screw (when used) from the back of the retaining pin.
-
Push in, then rotate the retaining pin counterclockwise 90° . The pin will pop out.
-
Insert the crimping jaws. Line up the center hole with the retaining pin.
-
Push in the retaining pin, then rotate clockwise 90° .
-
Insert and hand tighten the locking thumb screw.
NOTE: Use the locking thumb screw to prevent theretaining pin from being unintentionally loosened.
A loose retaining pin may damage the tool. -
Rotate the jaws to the desired angle.
CAUTION
To avoid damage to the tool, do notoperate the tool without the retaining pin fully inserted and locked into position. Damage to the cylinder may occur.
WARNING
An incomplete or faulty crimp could cause a fire. Use tool only with MILWAUKEE
crimping jaw 49-16-U000 or 49-16U111, “U” dies, and connectors for which they
are rated. Jaws, dies,and connectors must be used in an approvedcombination
to achieve a successful operation. Improper combinations can result in a
faulty crimp. Electric shock, fire, explosion, and property damage could
occur.
Changing the Dies
Inspect dies and connectors before use. Only use properly matched dies and
connectors for the crimping jaws. Refer to Table A or B for die/connector
compatibility.
- Remove the battery pack.
- Open jaws by squeezing back of crimping head together.
- Snap the appropriate dies into each side of the crimping jaws. Release the jaws.
- To remove, open jaws by squeezing back of crimping head together. Pull out the die release tabs. Pull dies out from crimping jaws.
ONE-KEY™
To learn more about the ONE-KEY™ functionality for this tool, go to
milwaukeetool.com/One-Key. To download the ONE-KEY™ app, visit the App Store
or Google Play from your smart device.
Cutting Jaws (not included)
The Crimper is compatible with the following MILWAUKEE cutting jaws. Refer to
the cutting jaws’ instructions for use.
Jaw Type | Maximum Capacity |
---|---|
750 MCM Cu/AL Jaws (Cat. No. 49-16-2780) | 750 MCM Cu/1000 MCM Al |
OPERATION
WARNING
To reduce the risk of arc flash, electric shock and property damage, work on
deenergized lines when possible. Tool is not insulated. Should work on
energized lines be required, ensure all proper precautions, including those
contained in NFPA 70E, have been taken first.
Keep hands away from crimping jaws while tool is in use. Fingers could be
crushed.
Always remove battery pack before changing or removing accessories. Only use
accessories specifically recommended for this tool. Others may be hazardous.
Always wear proper eye protection marked to comply with ANSI Z87.1.
Crimping
Before crimping:
- Inspect the jaws and dies for cracks or other damage. Do not use damaged jaws or dies. Contact a MILWAUKEE service facility.
- Ensure retaining pin is properly seated and dies are properly installed.
- Jaws, dies, connectors, and cables must be used in an APPROVED COMBINATION. Improper combinations can result in a faulty crimp.
- Inspect and discard workpieces with cracks or wear before use. Materials may crack or shatter.
- Follow installation specifications as specified inTable A or B using an Approved Combination of jaws, dies, connectors and cables as indicated.Other uses may cause damage to the tool, accessories, and workpiece.
-
Insert battery pack.
-
Place jaws with installed dies around the connector.
-
Hold tool securely. Press and hold the trigger.
-
When the cycle is complete the tool will switch off and the indicator will light. Release the trigger.
LED
Indicator| Definition
---|---
Solid Green| Tool completed the operation and reached full crimping pressure.
Solid Red| Tool completed the operation but did NOT reach full crimping pressure.
Flashing Red| Tool did NOT complete the operation.
Flashing
Red/Green
(after Solid Green or Solid Red)| Tool has reached its service interval (40,000 crimps). Red/Green flashing will begin after the solid Red or Green indicator for the operation is displayed. MILWAUKEE recommends that the tool be inspected and preventative maintenance completed. Return tool to a MILWAUKEE service facility. -
Continue crimping according to the instructions inTable A or the connector manufacturer’s installation instructions.
• Crimps should be uniformly placed on the barrelof the connector.
• Crimps should be reasonably placed within the color bands or knurled area of the connector.
• For splices, begin crimping in the center, workingoutward while alternating sides.
• For lugs, begin crimping near the pad, working towards the barrel.
• The orientation of the crimp is not critical onseamless barrel connectors, but for best results rotate the tool 180° between crimps. -
Two LEDs will light the workpiece when the triggeris pulled.
-
The die identifier is pressed into the connector during the crimp.
Backup Release Valve
If the jaws need to be opened without completing the cycle, press and hold the
backup release valve. Hold tool securely until the cylinder retracts fully.
MAINTENANCE
WARNING
To reduce the risk of injury, always unplug the charger and remove the battery
pack from the charger or tool before performing any maintenance. Never
disassemble the tool, battery pack or charger. Contact a MILWAUKEE service
facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular
maintenance program. Inspect your tool for issues such as undue noise,
misalignment or binding of moving parts, breakage of parts, or any other
condition that may affect the tool operation. Return the tool, battery pack,
and charger to a MILWAUKEE service facility for repair. After six months to
one year, depending on use, return the tool, battery pack and charger to a
MILWAUKEE service facility for inspection.
If the tool does not start or operate at full power with a fully charged
battery pack, clean the contacts on the battery pack. If the tool still does
not work properly, return the tool, charger and battery pack, to a MILWAUKEE
service facility for repairs.
ONE-KEY™
Refer to the ONE-KEY App for information regarding necessary servicing, such
as internal battery life and crimp count.
WARNING Chemical Burn Hazard.
This device contains a lithium button/coin cell battery. A new or used battery
can cause severe internal burns and lead to death in as little as 2 hours if
swallowed or enters the body. Always secure the battery cover. If it does not
close securely, stop using the device, remove the batteries, and keep it away
from children. If you think batteries may have been swallowed or entered the
body, seek immediate medical attention.
Internal Coin Cell Battery
An internal coin cell battery is used to facilitate full ONE-KEY™
functionality.
To replace the coin cell battery:
- Remove the battery pack.
- Remove the screw(s) and open the coin cell battery door.
- Remove the old coin cell battery, keep it away from children, and dispose of it properly.
- Insert the new coin cell battery (3V CR2032), with the positive side facing up.
- Close the battery door and tighten the screw(s) securely.
WARNING To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to flow inside them.
Cleaning
Clean dust and debris from vents. Keep handles clean, dry and free of oil or
grease. Use only mild soap and a damp cloth to clean, since certain cleaning
agents and solvents are harmful to plastics and other insulated parts. Some of
these include gasoline, turpentine, lacquer thinner, paint thinner,
chlorinated cleaning solvents, ammonia and household detergents containing
ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest
authorized service center.
ACCESSORIES
WARNING
Always remove battery pack before changing or removing accesso- ries. Only use
accessories specifically recommended for this tool. Others may be hazardous.
For a omplete listing of accessories, go online to
www.milwaukeetool.com or contact a local
distributor.
WIRELESS COMMUNICATION
For products provided with wireless communication features, including ONE-
KEY™: Pursuant to part 15.21 of the FCC Rules, do not modify this product.
Modification could void your authority to operate the product. This device
complies with part 15 of the FCC Rules and ISED-Canada’s license exempt RSS
standards. Operation is subject to the following two conditions: 1) This
device may not cause harmful interference, and 2) This device must accept any
interference received, including interference that may cause undesired
operation.
SERVICE – UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM – 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical Support with technical,
service/repair, or warranty questions.
Email:
metproductsupport@milwaukeetool.com
Become a Heavy Duty Club Member at
www.milwaukeetool.com to receive important
notifications regarding your tool purchases.
SERVICE – CANADA
Milwaukee Tool (Canada) Ltd
1.877.948.2360
Monday-Friday, 7:00 AM – 4:30 PM CST
or visit www.milwaukeetool.ca
LIMITED WARRANTY
USA & CANADA
Every MILWAUKEE power tool* (see exceptions below) is warranted to the
original purchaser only to be free from defects in material and workmanship.
Subject to certain exceptions, MILWAUKEE will repair or replace any part on an
electric power tool which, after examination, is determined by MILWAUKEE to be
defective in material or workman- ship for a period of five (5) years* after
the date of purchase unless otherwise noted. Return of the power tool to a
MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service
Station, freight prepaid and insured, is required. A copy of the proof of
purchase should be included with the return product. This warranty does not
apply to damage that MILWAUKEE determines to be from repairs made or attempted
by anyone other than MILWAUKEE authorized personnel, misuse, alterations,
abuse, normal wear and tear, lack of maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and service to
achieve best performance. This warranty does not cover repair when normal use
has exhausted the life of a part including, but not limited to, chucks,
brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver
blades, pistons, strikers, lifters, and bumper cover washers.
This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products. There are separate and distinct warranties available for these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source,
Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the
date of purchase. The warranty period for the M18 FUEL™ 1″ D-Handle High
Torque Impact Wrenches, Drain Cleaning Cables, AIRSNAKE™ Drain Cleaning Air
Gun Accessories, REDLITHIUM™ USB Laser Levels, TRAPSNAKE™ 25′ Auger w/ CABLE
DRIVE™, FORCE LOGIC™ Press Tool Accessories and Green Cross Line Laser is two
(2) years from the date of purchase. The warranty period for the M18™ Compact
Heat Gun, 8 Gallon Dust Extractor, M18™ Framing Nailers, M18 FUEL™ 1/2″ Ext.
Anvil Controlled Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 1″ High Torque
Impact Wrench w/ ONE-KEY™, M18 FUEL™ 2 Gal. Compact Quiet Compressor, M12™
Laser Levels, 165′ Laser Detector, M12™ 23GA Pin Nailer, M18 FUEL™ 1/4″ Blind
Rivet Tool w/ ONE-KEY™, M12 FUEL™ Low Speed Tire Buffer, M18 FUEL™ Random
Orbital Polishers, M18™ Utility Fencing Stapler, and the 72″ Laser Tripod is
three (3) years from the date of purchase. The warranty period for the LED in
the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime
of the product subject to the limitations above. If during normal use the LED
or LED Bulb fails, the part will be replaced free of charge. Warranty
Registration is not necessary to obtain the applicable warranty on a MILWAUKEE
power tool product. The manufacturing date of the product will be used to
determine the warranty period if no proof of purchase is provided at the time
warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN
IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF
YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO
EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR
PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS
ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY
PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME
STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS
WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR
ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED
WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH
DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE
DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO
NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL
RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to product sold in the U.S.A. and Canada only. Please
consult the ‘Service Center Search’ in the Parts & Service section of
MILWAUKEE’s website www.milwaukeetool.com or
call 1.800. SAWDUST (1.800.729.3878) to locate your nearest service facility
for warranty and non-warranty service on a Milwaukee electric power tool.
MILWAUKEE TOOL
13135 West Lisbon Road
Brookfield, WI 53005 USA
58140265d13
08/22
961014624-01(A)
Printed in China
References
- Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
- Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
- Track Tools with ONE-KEY™: Free Inventory App by Milwaukee®
- Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
- Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
- Sitio oficial de Milwaukee® Tool | Nothing but HEAVY DUTY®
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