SEALEY PT1000G.V2 Trolley Geared 1 & 3tonne Instructions

SEALEY PT1000G.V2 Trolley Geared 1 & 3tonne

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

GENERAL

Identification Supplier: Sealey Power Products, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk, IP32 7AR.Model Noes: PT1000G.V2, PT3000G.V2

Technical Data

•  Design Capability: Test Load 50% overload.
•  For applications see Sections 3 & 4.
•  For information on parts and materials requiring specialized repair techniques see Section 6.
• Ambient operating temperature between -10°C and +50°C.

Model

|

Capacity

|

Test Load

|

Min/Max. I Beam Width

|

Min. Curve Radius

|

A

|

B

|

C

|

D

|

E

---|---|---|---|---|---|---|---|---|---
PT1000G.V2| 1000kg| 1500kg| 64-140mm| 1000mm| 255mm| 205mm| 135mm| 104mm| 128mm
PT3000G.V2| 3000kg| 4500kg| 76-203mm| 1500mm| 344mm| 250mm| 180mm| 150mm| 200mm

Model

|

Weight

| Minimum Standard I-Beam

Dimensions (D X W X Web):

|

Maximum Distance Between Spans:

| Maximum Standard I-Beam Dimensions

(D X W X Web):

|

Maximum Distance Between Spans:

---|---|---|---|---|---
PT1000G.V2| 17kg| 125 x 75 x 5.5mm| 2500mm| 250 x 125 x 7.5mm| 6000mm
PT3000G.V2| 41kg| 200 x 100 x 7.0mm| 2700mm| 850 x 150 x 9.0mm| 4500mm

SAFETY

• Keep the trolley and beams in good working order and condition. Follow the inspection requirements as described in Section 6. Maintenance. Take immediate action to repair or replace damaged parts by contacting your supplier. Ensure that all accessory lifting devices are suitably certified. If damaged, remove from service immediately.
• The trolley is designed to travel on a beam and carry a load up to the rated capacity. The capacity indicated on the trolley (see nameplate) is the maximum safe working load which must not be exceeded.
•  Keep children and unauthorized persons away from the working area.
•  Keep the working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
•  Ensure that the load does not exceed the maximum capacity of the trolley. Overloading the trolley is dangerous. Where appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
•  Ensure that the load does not exceed the maximum capacity of the I Beam that the trolley is attached to.
•  Before lifting the load ensure that there are no obstacles that may snag the load whilst it is being lifted.
•  To avoid injury, be fully aware of your own and other persons’ locations in relation to the lifting, and lowering, of the load.
•  Keep a sound footing and balance and ensure the floor is not slippery.
•  DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.
•  DO NOT allow the load to swing during lifting. Lower load with care, ensuring that you are fully aware of the condition of the surface onto which the load is to be placed.8 DO NOT position any part of your body beneath the load.
•  DO NOT use this product to perform a task for which it is not designed.
•  DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
•  DO NOT lift or transport loads while the personnel is in the danger zone.
•  DO NOT allow personnel to pass under a suspended load.
•  DO NOT use the trolley for transportation of people.
•  DO NOT use the trolley in explosive or corrosive environments.9 After lifting, do not leave the load suspended for longer than necessary.
•  Start moving the load only after it has been attached correctly and all personnel are clear of the danger zone.
•  When not in use, store in a safe, dry, childproof area.
•  This trolley is designed for use within a garage or workshop environment.

OPERATION

NOTE: ENSURE YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS BEFORE YOU OPERATE THE TROLLEY.(Refer to Section 6.2 (a) regarding inspection before each and every use). You must perform a risk assessment before undertaking any operations with the trolley.

•  Connect the trolley to the load using a suitably certified chain hoist or similar. Ensure you are aware of the load weight and check that it is within the capacity of the trolley and the support beam. Ensure you know the weight to be lifted.
• Use only lifting points sufficient to hold the weight.
• Lift only from directly above the load. WARNING! DO NOT LIFT THE LOAD AT AN ANGLE!
• The load is moved by pushing the attached hoist or load.
• WARNING! you must seek assistance if the load size prevents adequate visibility of the zone in front of the load.
• When the load has been secured, remove the lifting sling, support beam, etc., and place the trolley in a safe location.

MAINTENANCE

The trolley MUST be kept clean and dry and must be maintained in accordance with these instructions.

Lubrication

• Oil all working parts monthly or more in dusty conditions.
• Storage: When not in use store in a safe, dry childproof location.

INSPECTION/EXAMINATION

Inspection and Examination of trolley Before Use.

• Before each use of the trolley you must perform an inspection for damaged, loose, missing parts, corrosion, wear, or other irregularities.
• The trolley must be examined immediately if it has been subject to an abnormal load or shock. It is recommended that such an examination is made by an authorized service agent.
• The owner and/or operator must be aware that repair of this equipment will require specialized knowledge and facilities.
• It is recommended that an annual examination of the trolley is made by an authorized service agent.
• Unauthorized parts may be dangerous and will invalidate the warranty.
• Please see the Definition of ‘inspection’ and ‘examination’ below.

Inspection
Looking at the trolley for defects and checking the operation without loading the trolley. This is much more than a check but does not normally require any part of the trolley to be dismantled. Inspections are instigated by the user.

Examination
Verification that the trolley can safely continue in service including a functional test to verify that it operates within the required tolerances. An examination is more thorough than an inspection. All examinations and inspections should be carried out by a competent person.

ASSEMBLY

Note: Numbers in brackets refer to item numbers as shown in diagrams in sections 10 & 11. Measure the actual width of the runway beam. Evenly assemble the required number of spacer washers to the inside of the trolley side plates so that the dimension between trolley wheel flanges (2) is 6mm (MAX) greater than the runway beam width. Assemble the remaining washers outside the trolley side plates (1) and fit the washers and nuts (4 & 5) to the hanger pin (7).
Note: There must always be at least one washer on the inside and the outside of each trolley side plate.
Note: When assembled at the minimum beam width, you will require the Hanger Pin (10) to be offset so as to not foul the handwheel (see Fig. A).
Slacken the hanger pin nuts (5) and spread the side plates (1) so that the wheels (2) can be slipped over the runway beam. Screw the nuts (5) firmly against the washers (4) then suspend a light load from the trolley to ensure that all four wheels (2) contact the runway beam. Tighten the nuts and then secure them with the second (lock) nut. Adjust roll spindle (3) to the beam .

RESPONSIBILITIES

The owner and/or operator shall study these instructions and retain them for future use.

• Understanding instructions and warnings.
• The owner and/or operator shall understand the operating instructions and warnings before operating the trolley.
• Warning information must be emphasized and understood.
• If the operator is not fluent in English, the product instructions and warnings must be read to, and discussed with, the operator in the operator’s native language by the owner, making sure the operator understands the contents.
• Damaged Trolleys.
• Any trolley which appears to be damaged, badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE!
• It is recommended that necessary repairs be made by an authorized service agent.
• End of service.
• Through years of normal wear, the trolley will eventually become unserviceable. When this happens dispose of in accordance with local authority regulations.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk or 01284 757505.

Important: No Liability is accepted for incorrect use of this product.
Warranty: The guarantee is 12 months from the purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR 01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

EC DECLARATION OF CONFORMITY

Model/Type ……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………Manufacturing Date/Serial Number where applicable: …………………………………………………………………………………………………………………………………………………………………………………………………………………………………This declaration of conformity is issued under the sole responsibility of the manufacturer: Sealey EU Ltd, Farney Street, Carrickmacross, Co. Monaghan, A81 PK68 IrelandTechnical file compiled by: Sealey EU LtdBeing the responsible person appointed by the manufacturer. Signed ……………………………………………………Date ……………………………………………………….Name ……………………………………………………..Position …………………………………………………Place: Carrickmacross29/07/2021Steve Buckle.Marketing Director.References to harmonised standard(s)EN 13157:2004+A1:2009 …………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………. ……………………………………………………………………………….. Declaration of Conformity in accordance with Directive(s).2006/42/EC Machinery Directive

Parts Information

NOTE: It is our policy to continually improve products and as such, we reserve the right to alter data, specifications, and component parts without prior notice. There may be alternative versions of this product, please contact us should you require this information.
IMPORTANT: No liability is accepted for incorrect use of the product. Spare parts must be fitted by a competent person
WARRANTY: The guarantee is 12 months from the purchase date, proof of which will be required for any claim.

NOTE: It is our policy to continually improve products and as such, we reserve the right to alter data, specifications, and component parts without prior notice. There may be alternative versions of this product, please contact us should you require this information.
IMPORTANT: No liability is accepted for incorrect use of the product. Spare parts must be fitted by a competent person
WARRANTY : The guarantee is 12 months from the purchase date, proof of which will be required for any claim.

References

• Sealey - Leading Professional Tool & Workshop Equipment Supplier

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