HINKLEY 60 Inch Chisel Indoor and Outdoor Ceiling Fan Instruction Manual

June 3, 2024
HINKLEY

HINKLEY 60 Inch Chisel Indoor and Outdoor Ceiling Fan Instruction Manual

GENERAL INSTALLATION & OPERATION INSTRUCTIONS

  1. To ensure the success of the installation, be sure to read the instructions and review the diagrams thoroughly before beginning.
  2. To avoid possible electric shock, be sure electricity is turned o° at the main power box before wiring. All electrical connecti ons must be made in accordance with local codes, ordinances and/or the National Electric Code. If you are unfamiliar with the methods of installing electrical wiring and products, secure the services of a qualiÿed and licensed electrician as well as someone who can check the strength of the supportive ceiling members and make the proper installation(s) and connections.
  3. WARNING: To reduce the risk of ÿre, electric shock, or other personal injury, mount fan only on an outlet box or supporting system marked acceptable for fan support of 35 lbs (15.9 kg) or less and use mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting ÿxtures are not acceptable for fan support and may need to be replaced. Consult a qualiÿed electrician if in doubt.
  4. Make sure that your installation site will not allow rotating fan blades to come in contact with any object. Blades should be at least 7 feet from ˝oor.
  5. Blades should be attached after motor housing is hung and in place. Fan motor housing should be kept in the carton until ready to be installedto protect its ÿnish. If you are installing more than one ceiling fan, make sure that you do not mix fan blade sets, as each blade is part of a weighted set.
  6. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into outlet box.
  7. The wires should be spread apart with the common conductor and the grounding conductor on one side of the outlet box, and the “HOT” wires on the other side.
  8. Electrical diagrams are for reference only. Light kits that are not packed with the fan must be UL listed and should be installed per the light kit’sinstallation instructions.
  9. After fan is completely installed, check to make sure that all connections are secure to prevent fan from falling and/or causing damage or injury.
  10. The fan can be made to work immediately after installation – the bearings are adequately charged with grease so that, under normal conditions,further lubrication should not be necessary for the life of the fan. To operate the reverse function on this fan, press the reverse button while the fan is running.

IMPORTANT SAFETY PRECAUTIONS

WARNINGS
  • Disconnect power by removing fuse or turning o° circuit breaker before installing the fan and/or optional lighting.
  • Support directly from building structure.
  • To reduce the risk of ÿre, electric shock or personal injury, mount to outlet box marked “acceptable for fan support” and use mounting screws provided with the outlet box. Most outlet boxes commonly used for the support of lighting ÿxtures are not acceptable for fansupport and may need to be replaced. Consult a qualiÿed electrician if in doubt.
  • Do not use an incandescent light dimmer. Do not use this fan with any transformer type fan speed control device.
  • To reduce the risk of personal injury, do not bend the blade arms when installing them, balancing the blades or cleaning the fan.
  • Do not insert any object(s) between rotating fan blades.

NOTE:

The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which cannot be built into this product. These factors must be supplied by the person(s) installing, caring for and operating the unit.

TOOLS & MATERIALS REQUIRED

  • PHILLIPS SCREWDRIVER
  • FLAT SCREWDRIVER
  • WRENCH OR PLIERS
  • WIRE CUTTER
  • STEPLADDER
  • WIRING SUPPLIES AS REQUIRED BY
  • ELECTRICAL COD

UNPACKING YOUR FAN

UNPACK YOUR FAN AND CHECK THE CONTENTS

  • Do not discard the carton. If warranty replacement or repair is ever necessary, the fan should be returned in original packing. Remove all parts and hardware. Do not lay motor housing on its side, or the decorative housing may shift, be bent or damaged.
  • Examine all parts. You should have the following:

PREPARATION

PREPARATION: Parts identification on assembled fan. ©2019 Hinkley Lighting, Inc. | hinkley.com | 05 have all parts before beginning the installation. Check foam insert closely for missing
parts. Remove motor from packing. To avoid damage to ÿnish, assemble motor on soft padded surface or use the original foam inset in motor box.
DO NOT LAY MOTOR HOUSING ON ITS SIDE ASTHIS COULD RESULT IN SHIFTING OF MOTOR IN DECORATIVE ENCLOSURE

INSTALLING THE HANGING BRACKET

CAUTION: To avoid possible electrical shock, be sure electricity is turned o° at the main power box before wiring. All wiring must be in accordance with National and Local
Electrical Codes and the ceiling fan must be grounded as a precaution against possible electric shock.

  1. Locate ceiling joist where fan is to be mounted, being sure location agrees with the requirements in the minimum clearance section of this guide. Wood joists must be sound and of adequate size to support 35 pounds (See page 2, items 3 and 4).
  2. If not already present, mount a UL listed outlet box marked “suitable for fan support” following the instructions provided with the outlet box. The outlet box must be able to support a minimum of 35 pounds.
  3. Remove canopy from hanger bracket. Remove twist-lock trim ring by rotaing counter-clockwise. Remove canopy screw that does not have key slot in canopy. Loosen screw with key slot and remove canopy
  4. Attach hanging bracket to outlet box using screws provided with the outlet box

HANGING THE FAN

  1. Remove ball from downrod by loosening set screw in the side of the ball. Slide ball down and remove ball pin; remove ball. (Fig. 1)
    Carefully support fan body (motor) in its styrofoam packing with the mounting collar (where the wires come out) facing upward.
    Loosen the two security set screws and remove the downrod pin and retaining clip from the coupling on top of the motor assembly. (Fig. 2)
    Carefully feed the electrical lead wires and safety cable from the fan through the downrod. Thread downrod into coupler until holes align. Insert downrod pin through holes in mounting collar anddownrod; clip cotter pin through small hole in end of downrod pinto hold downrod in place.
    Tighten security set screws against downrod using a large ˝at blade screwdriver to ensure a tight ÿt against downrod. Tighten nutsagainst mounting collar.

REMEMBER to turn o° the power before you begin. To properly install your ceiling fan, follow the steps below.

  1. Slip the yoke cover, trim ring and canopy onto the downrod. (Fig. 3)
  2. Slide the hanger ball onto the downrod, insert the cross pin through the downrod and tighten. Tighten the set screw.
  3. Feed wires through holes in rubber ball moisture cap and slide cap downover top of ball. (Fig. 3)
  4. Lift ball/downrod/fan into hanger bracket opening.

NOTE: The tab opposite hanger bracket opening should ÿt in slot on ball. (Fig. 4)

INSTALLATION OF SAFETY CABLE SUPPORT

Attach the wood screw and the flat washer to the ceiling joist as shown (do not fully tighten). Slide the cable clamp onto the safety cable from the fan. Loop the safety cable around the
wood screw that was just attached to ceiling joist. Feed the end of the cable into the clamp and pull as much cable through as possible. Firmly tighten screw in the clamp. Cut o° excess cable.

REMEMBER -Turn o° the power! NOTE – Control must be installed within 30 feet of fan.
Use the wire nuts supplied with your fan when making connections. Secure the connectors with electrical tape and make sure there are no loose connections or wire strands.

  1. Insert the receiver into the ceiling mounting bracket with the ˝at side of the receiver facing the ceiling. (Fig. 1) For best performance, make sure the Black
    Antenna, on the end of the receiver, remains extended and not tangled with any of the electrical wires.

  2. Make wire connections from the fan to the receiver unit. For this step use the bundle of 5 wires on the receiver. (Fig. 2)
    Connect the YELLOW fan wire to the YELLOW receiver wire.
    Connect the GRAY fan wire to the GRAY receiver wire.
    Connect the RED fan neutral wire to the RED receiver neutral wire.
    Connect the WHITE fan neutral wire to the WHITE receiver neutral wire.
    Connect the BLUE fan neutral wire to the BLUE receiver neutral wire.

  3. Connect the wiring from the ceiling to the receiver unit. (Use the 2 wire bundle on the receiver.) Secure with supplied wire nuts.
    Connect the BLACK building supply wire to the BLACK receiver wire.
    Connect the WHITE receiver neutral wire to the WHITE building neutral wire.
    Connect the COPPER building ground wire to the YELLOW/GREEN fan ground wire. Also connect the two GREEN wires (from fan) to building ground wire.

FINISHING THE INSTALLATION

  1. Tuck connections neatly into ceiling outlet box.
  2. Slide the canopy up to mounting bracket and allign the key hole on the canopy to the screw on the mounting bracket, turn canopy until it locks in place at the narrow section of the key holes.
  3. Align the circular hole on canopy with the remaining hole on the mounting bracket, secure by tightening the two set screws.
  4. Assemble trim ring by aligning slots in trim ring with canopy screw heads.Twist to lock into place.

NOTE: Adjust the canopy screws as necessary until the canopy and trim ring are snug.

BLADE ATTACHMENT

Fasten blade to motor with provided screws, lock washers and at washers. Repeat procedure for remaining blades. Make sure screws are
TIGHT! Loose motor screws can contribute to unnecessary hum during operation.

NOTE:

Cordless power screwdrivers are NOT recommended, as they usually strip the heads of the screws and usually will not fully compress the lock washers on the motor screws. Use a large at blade screwdriver for nal tightening to fully compress the washers. This will help ensure proper alignment of the blades and noise-free, wobble-free running.

INSTALLING THE WALL CONTROL

REMEMBER to turn off the power before you begin.
NOTE – Secures to any surface or application: flat wall, single gang box, multi gang box.

Option 1. Flat Surface Installation

  1. Select a desired location. Use the wall plate to mark thelocation of the mounting holes. Plastic wall anchors or mounting screws are needed for this application. (Fig. 1)
  2. Seat the cradle B into the wall plate. Secure the wall plate to the wall using the provided hardware.
  3. Snap the face plate cover onto the wall bracket.
  4. Remote transmitter will be held in place with built in magnets.

Option 2. For single gang box

  1. Remove the existing wall plate and the old switch from the wall outlet box.
  2. Seat the cradle A into the wall plate. (Fig. 2)
  3. Connect the black lead wires from the switch in the cradle A to the black wires in the switch box. Hot input wire to one of the cradle A switch leads. Power lead to the fan is connected to the remaining switch lead.
  4. Connect the wall plate/ cradle A assembly to the wall outlet box using the supplied hardware.
  5. Snap the face plate cover onto the wall bracket
  6. Remote transmitter will be held in place with built in magnets

~HIRD HIRO Control System

OPERATION

AVERAGE PERFORMANCE AND ENERGY INFORMATIO

Your DC brushless motor is equipped with an automatically learned type remote control.
There is no frequency switches on the receiver or transmitter. The fan can start to use once the pairing process is done.
Remove the panel from the transmitter and then install one 2032 battery (included). You need to use a coin to open or close the battery cover.
To prevent damage to transmitter, remove the battery if not use for long periods of time (Fig. 1)

WARNING: Chemical Burn Hazard. Keep Lll batteries away from children.
This product contains a lithium button/coin cell battery. If a new or used lithium button/coin cell battery is swallowed or enters the body, it can cause severe internal burns and can lead to death in as little as 2 hours. Always completely secure the battery compartment. If the battery compartment does not close securely, stop using the product, remove the batteries, and keep it away from children. IF you think batteries might have been swallowed or placed inside any part of the body, seek immediate medical attention.
The batteries shall be disposed of properly, including keeping them away from children; Even used cells may cause injury.

Pairing Process

With the fan’s power oU, restore power to the fan. Press and hold ” •·• ” button for about 5 econds and release. If optional light kit is installed, the light kit will flash three times and the motor spin up for 10 seconds on low speed.
The fan has completed the pairing process with the wall control and is ready for use.
NOTE: A single fan can be controlled with as= many as 3 wall controls in one room. Every control will need to repeat the pairing process based on instructions above and all controls must be within 30 feet of the fan.


Summer Mode and Winter Mode Operation

Summer Mode (forward): A DOWNWARD air˝ow creates a cooling e°ect as shown in Figure 3. This allows you to set your air conditioner on a warmer setting without a°ecting your comfort.
Winter Mode (Reverse): An UPWARD air˝ow moves warmer air o° the ceiling area as shown in Figure 4. This allows you to set your heating unit on a coole r setting without a°ecting your comfort.

CARE AND CLEANING

Periodically it may be necessary to re-tighten blade to blade arm screws or blade arm to motor screws to prevent clicking or humming sound during operation. This is especially true in climates with broad temperature and humidity ranges.
When dusting the blades, you must support the blade to prevent bending – no pressure should be applied to the blades. If you experience any ˝aws in the operation of your fan, please check the following points.

TROUBLESHOOTING

  1. Check circuit fuses or breakers.

  2. Check wall control LED indicator light. If LED is not illuminated when pushing a button, it is not transmitting a signal. Please check power to wall control/circuit breaker and all electrical connections.

  3. Assure there are no more than 2 fans operating on a circuit through the wall control. Assure that there are no more than 12 fans operating on a circuit through an on/o° wall switch or a breaker (not through a wall control).

  4. Assure that the fan in within range of the WiFi (150 ft.) or wall control (30 ft.).

  5. Check to assure only one fan is installed in the power circuit.

  6. Allow a 24-hour “breaking-in” period. Most noise associated with a new fan will disappear during this time.

  7. Make sure all motor housing screws are securely fastened.

  8. Make sure the screws that attach the fan blade to the fan are tight.

  9. Make sure your ceiling box is secure and rubber isolator pads are used between the mounting bracket and outlet box.

  10. Check that all blade and blade arm screws are secure.

  11.  If the blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redistribute the weight and possibly result in smoother operation.

  12. Check to assure all dowrods to motor hardware and/or hanger ball are tight.

  13. Make sure ceiling box is secure.

ENERGY GUIDE

AVERAGE PERFORMANCE AND ENERGY INFORMATION

SMART BY BOND

HINKLEY SMART FAN OPTIONS (SOLD SEPARATELY): https://bondhome.io/app In addition to the included wall control, you can control your Hinkley fan through the Bond app using the smart technology accessory controls
SOLD SEPARATELY.

  •  To use the app, download it for free from the App Store or Google Play.
  •  Open the app to create your account. You can also login with your Facebook or Google account.
  • Next, set up a WiFi connection. You will need the SSID and WiFi password for the network you want to connect to.
  • You will receive a prompt to choose the finish of your fan and name your fan device.
  • The app will walk you through the main screen and show you how to change fan speeds, dim the light, set timers or utilize breeze mode.

NOTE: Maximum of 2 fans can operate on a circuit through the wall control.Maximum of 12 fans can operate on a circuit through an on/o° switch or b reaker
when utilizing the app for the fan control (without the wall control in the circuit).

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References

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