leonton GINJ-0201-EBT-12 Industrial Gigabit PoE++ Injector User Manual
- June 3, 2024
- Leonton
Table of Contents
leonton GINJ-0201-EBT-12 Industrial Gigabit PoE++ Injector
OVERVIEW
PoE and Non-PoE are both highly utilized in the industrial networking
applications nowadays; however, it sometimes goes to an awkward situation that
end-device, e.g. remote camera, supports PoE function but the Ethernet switch
does not. Is there any other solution but replacing the switch with a PoE one?
GINJ-0201-EBT-12 Series, launched by Leonton, solve the problem simply by
deploying data and power from non-PoE switch and power input to the PD device.
PoE injector is a brilliant low-cost solution for the
case that only one side of devices is supporting PoE function. Therefore,
Leonton’s GINJ-0201-EBT-12 Series will be your best choice to deal with the
lack of PoE function cases.
Additionally, GINJ-0201-EBT-12 Series supports low voltage power input with
power booster technology. It ensures full 90W PoE output, in compliance with
IEEE 802.3bt standard, for better usage in the automation industry. Moreover,
for some special application which eagers for more PoE power from the PSE
device, this model also supports Enhanced PoE mode to offer up to 100W to the
powered device.
GINJ-0201-EBT-12 Series with its fan-less design, besides extending surely
apply to various industrial
applications, works perfectly in polarized temperature from -40~75℃, and
undoubtedly becomes your best option in the industrial market.
Key Features
Interface & Performance
- Embedded 110/100/1000Tx for LAN-In and 110/100/1000Tx for BT PoE P.S.E. Out
- Compliant with IEEE802.3af/at/bt PoE technologies
- Support auto detection and classification for PoE application
- Support short-circuit and current-overloading protection for PoE application
- Provide power booster technologies for low voltage power inputs
Power Input
- GINJ-0201-EBT-12: Dual 9-55VDC redundant power inputs
- 1*4-pin removable terminal block
- Max. current 8A (Included PoE power budget)
- Max. PoE output: 60W@9V, 90W@12V, 100W@24-55VDC
Certification
- CE/FCC
- UL 61010-1
- UL 61010-2-201
Operating Temperature
- Standard operating temperature model: -10°C ~ 65°C
- Extended operating temperature model (–T): -40°C ~ 75°C
Case/Installation
- IP30 protection (not certified by UL)
- DIN-Rail and wall mount design
- Installation in a pollution degree 2 industrial environment
- Installation in the environment with adequate airflow
- Standalone Installation
Package Contents
- 1 – GINJ-0201-EBT-12(-T) – Unit weight: 0.372 kg (0.82lbs.), Shipping weight: 0.518 kg (1.14lbs.)
- 2 – Wall mounting brackets and screws
- 1 – Quick installation guide
Safety Precaution
Attention
If the DC voltage is supplied by an external circuit, please use a protection
device on the power supply input.
Supply by UL Listed industrial use power. The industrial Ethernet injector’s
hardware specs, ports, cabling information, and wiring installation will be
described within this user manual.
HARDWARE DESCRIPTION
Physical Dimensions
Figure 2.1, below, shows the physical dimensions of GINJ-0201-EBT-12 Series
.
Front Panel
The front panel of the GINJ-0201-EBT-12 Series Industrial Gigabit BT-PoE
Injector is shown below in Figure 2.2.
Figure 2.2: The Front Panel
Top View
Figure 2.3, below shows the top panel of the GINJ-0201-EBT-12 Series
Industrial Gigabit BT-PoE Injector that is equipped with one 2-pin terminal
block for relay contact alarm and 4-pin terminal block connectors for dual DC
power inputs (9-55VDC).
LED Indicators
There are LED light indicators located on the front panel of the industrial
injector that display the power status and network status. Each LED indicator
has a different color and has its own specific meaning, see below in Table
2.1.
| LED | Color | Description |
|---|
PWR
| Green| On| Power input 1 and 2 are active
Red| On| Power input 1 or 2 is inactive, trigger relay
–| Off| Power input 1 and 2 is inactive
PoE
| Amber| On| The PoE output port is supplying power to the powered-device
over 2 pairs
Green| On| The PoE output port is supplying power to the powered-device
over 4 pairs
Amber
|
Flashing
| The PoE output port is supplying power to the powered-device over 2 pairs after the Dual PD Check event happens.
(This event indictor only occurs when Dual PD Check function is disabled)
Green| Flashing| The PoE output port once supplied power to the powered-device
over 2 pairs and now recovers to supply power over 4pairs.
–| Off| No powered-device attached or power supplying fails
P/L
| –| Off| Actual Consumption ≦ 30W
Blue| On| 31W ≦ Actual Consumption ≦ 60W
Red| On| 61W ≦ Actual Consumption ≦ 90W
Red| Flashing| 91W ≦ Actual Consumption ≦ 100W
(This event indictor only occurs when Enhanced mode is enabled)
DIP-Switch Setting
There are 2-set DIP-switch in front panel, that can be used for setting the
PoE Mode and Dual PD Check
functions. The default setting for all DIP switches is “OFF”. See the Table
2.2 and description below for more details.
DIP Switch 1
OFF: Enable “Standard PoE Mode” function.
The PoE Output will be activated following IEEE 802.3af, IEEE 802.3at, IEEE
802.3bt PoE Standard
ON: Enable “Enhanced PoE Mode”
The PoE Output will be activated based on the used pairs. If the PSE output is
over 2pairs, the max. PoE budget is 50W; If the PSE output is over 4pairs, the
max. PoE budget is 100W.
DIP Switch 2
OFF: Disabled “Dual PD Check” function
When Dual PD Check is disabled, the port will detect, classify and service
power on request for either channel regardless of the detection result on the
other channel.
ON: Enabled “Dual PD Check” function
When Dual PD check is set, if an invalid detection signature is discovered on
either channel, the port will not perform classification or grant power on
requests.
[Note]
- When Dual PD Check is disabled in Standard PoE Mode and one of the channels fails, the PoE budget will be based on the classification of the valid channel.
- When Dual PD Check is disabled in Enhanced PoE Mode and one of the channels fails, the PoE budget will becomes max.50W over 2 pairs.
Relay Contact Alarm Warning
The relay contact alarm supports power redundancy failed, PoE total output
watts >100% warning and PoE over current or cable short warning. There are 5
key trigger events, please follow the below rules:
The relay contact alarm will be triggered when anyone of the listed events
occurs.
Key trigger event 1: Power-1 or Power-2 is inactive
Key trigger event 2: PoE total loading >100% PoE output budget
Key trigger event 3: PoE over current per port
Key trigger event 4: Cable short per port
Key trigger event 5: One of the channels in Dual PD fail [Notice] When the
relay is triggered because of Event 2~5, the relay contact alarm, will update
the status every 30 seconds. If there is no event happening for 30 seconds,
the relay contact alarm will be turn off. If the user disables the failed PoE
port by removing the cable or Dip Switch manually, the relay will be recovered
immediately.
Ethernet Ports
RJ-45 Ports (Auto MDI/MDIX)
The RJ-45 ports are auto-sensing for 10Base-T, 100Base-TX or 1000Base-T
devices connections. Auto MDI/MDIX means that the unit can connect to another
one or workstation without changing the straight-through or crossover cabling.
See the figures as below for straight-through and crossover cabling
schematics.
10/100BASE-T(X) RJ-45 Pin Assignments (Table 2.3)
Crossover Cable Straight Through Cable
Pin Number / Signal| Pin Number / Signal| Pin Number / Signal| Pin Number /
Signal
1 / RX+| 3 / TX+| 1 / RX+| 1 / TX+
2 / RX-| 6 / TX-| 2 / RX-| 2 / TX-
3 / TX+| 1 / RX+| 3 / TX+| 3 / RX+
6 / TX-| 2 / RX-| 6 / TX-| 6 / RX-
1000BASE-T RJ-45 Pin Assignments (Table 2.4)
Crossover Cable Straight Through Cable
Pin Number / Signal| Pin Number / Signal| Pin Number / Signal| Pin Number /
Signal
1 / TP0+| 3 / TP1+| 1 / TP0+| 1 / TP1+
2 / TP0-| 6 / TP1-| 2 / TP0-| 2 / TP1-
3 / TP1+| 1 / TP0+| 3 / TP1+| 3 / TP0+
4 / TP2+| 7 / TP3+| 4 / TP2+| 4 / TP3+
5 / TP2-| 8 / TP3-| 5 / TP2-| 5 / TP3-
6 / TP1-| 2 / TP0-| 6 / TP1-| 6 / TP0-
7 / TP3+| 4 / TP2+| 7 / TP3+| 7 / TP2+
8 / TP3-| 5 / TP2-| 8 / TP3-| 8 / TP2-
Note: “+” and “-” signs represent the polarity of the wires that make up each wire pair.
Cabling
Use the four twisted-pair, category 5e, or the above cabling for RJ-45 port
connections. The total length from the device A through the injector to the
device B must not exceed 100 meters.
Wiring the Power Inputs
Caution: Please follow the below steps to insert the power wire.
-
Insert the positive and negative wires into the PWR1 (V1+, V1-) and PWR2 (V2+, V2-) contacts on the terminal block connector as shown below in Figure 2.4.
-
Tighten the wire-clamp screws to prevent the wires from loosening, as shown below in Figure 2.5.
Figure 2.5: Power Terminal Block
Caution: Only use copper conductors, 125°C, tighten to 7 in-lbs (0.79
Nm). The wire gauge for the terminal block should range between 18~20 AWG.
Wiring the Fault Alarm Contact
The fault alarm contact is on the 2-pin terminal block connector as the
picture shown below. By inserting the wires, it will detect the fault status
including power failure or port link failure (managed industrial switch only)
and form a normally open circuit. An application example for the fault alarm
contact is shown below in Figure 2.6.
Grounding Note
Grounding and wire routing help limit the effects of noise due to
electromagnetic interference (EMI). Run the ground connection from the ground
screw to the grounding surface prior to connecting devices. The grounding
screw symbol is shown blow in Figure 2.7.
Caution: Using a shielded cable achieves better electromagnetic compatibility.
MOUNTING INSTALLATION
DIN-Rail Mounting
The DIN-Rail is pre-installed on the industrial Ethernet injector from the
factory. If the DIN-Rail is not on the unit, please see Figure 3.1 to learn
how to install the DIN-Rail on it.
Figure 3.1: The Rear Side of the Injector and Wall Mounting Bracket
Follow the steps below to learn how to hang the industrial Ethernet injector.
-
Step 1. Use the screws to install the DIN-Rail bracket on the rear side of the industrial Ethernet injector.
-
Step 2. To remove the DIN-Rail bracket, do the opposite from Step 1.
-
Step 3. After the DIN-Rail bracket is installed on the rear side of the injector, insert the top of the DIN-Rail
-
Step 4. Lightly pull down the bracket on to the rail as shown below in Figure 3.3.
-
Figure 3.3: Stable the Injector on DIN-Rail
-
Step 5. Check if the bracket is mounted tightly on the rail.
-
Step 6. To remove the industrial Ethernet injector from the rail, do the opposite from the above steps.
Wall Mounting
Follow the steps below to mount the industrial Ethernet injector using the
wall mounting bracket as shown below in Figure 3.4.
- Step 1. Remove the DIN-Rail bracket from the industrial Ethernet injector by loosening the screws.
- Step 2. Place the wall mounting brackets on the top and bottom of the industrial Ethernet injector.
- Step 3. Use the screws to screw the wall mounting bracket on the industrial Ethernet injector.
- Step 4. Use the hook holes at the corners of the wall mounting bracket to hang the industrial Ethernet injector on the wall.
- Step 5. To remove the wall mount bracket, do the opposite from the steps above.
Below, in Figure 3.5 are the dimensions of the wall mounting bracket.
HARDWARE INSTALLATION
Installation Steps
This section will explain how to install GINJ-0201-EBT-12.
Installation Steps
- Step 1. Unpack the industrial injector from the original packing box.
- Step 2. Check if the DIN-Rail bracket is screwed on the industrial injector.
- If the DIN-Rail is not screwed on the industrial injector, please refer to the DIN-Rail Mounting section for DIN-Rail installation.
- If you want to wall mount the industrial injector, please refer to the Wall Mounting section for wall mounting installation.
- Step 3. To hang the industrial injector on a DIN-Rail or wall, please refer to the Mounting Installation section.
- Step 4. Power on the industrial injector and then the power LED light will turn on.
- If you need help on how to wire power, please refer to the Wiring the Power Inputs section.
- Please refer to the LED Indicators section for LED light indication.
- Step 5. Prepare the twisted-pair, straight-through category 5 cable for Ethernet connection.
- Step 6. Insert one side of the RJ-45 cable into injector’s Ethernet port and on the other side into the networking device’s Ethernet port, e.g. switch, PC or server. The Ethernet port’s (RJ-45) LED on the industrial injector will turn on when the cable is connected to the networking device.
- Please refer to the LED Indicators section for LED light indication.
- Step 7. When all connections are set and the LED lights all show normal, the installation is complete.
Caution: If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
Caution: The installation that the safety to any system incorporating the
equipment is the responsibility of the assembler of the system.
Caution: This is an OPEN TYPE module and should be installed in a final
safety enclosure characteristic.
Caution: This device is intended for use indoor and at altitudes up to
2000 meters.
Caution: Ambient Relative Humidity should be within the range of 5 and
95% (non-condensing).
Note: Clean the device with soft cloth with dry or water.
TROUBLE SHOOTING
- Verify you have the right power cord or adapter. Never use a power supply or adapter with a non-compliant DC output voltage or it will burn the equipment.
- Diagnosing LED Indicators: To assist in identifying problems, the injector can be easily monitored with the LED indicators which help to identity if any problems exist.
- Please refer to the LED Indicators section for LED light indication.
- If the power indicator LED does not turn on when the power cord is plugged in, the user may have a problem with the power cord. Check for loose power connections, power losses or surges at the power outlet.
- Please contact Leonton for technical support service, if the problem still cannot be resolved.
- If the industrial injector LED indicators are normal and the connected cables are correct but the packets still cannot transmit, please check the system’s Ethernet devices’ configuration or status.
References
- Leonton Technologies - Industrial Networking Design House
- Leonton Technologies - Industrial Networking Design House