Leonton GINJ-0201-BT-12, GINJ-0201-BT-12-T Industrial Gigabit PoE++ Injector User Manual

Leonton GINJ-0201-BT-12, GINJ-0201-BT-12-T Industrial Gigabit PoE++

Injector User Manual

⚫ GINJ-0201-BT-12
⚫ GINJ-0201-BT-12-T

© Copyright 2021 Leonton Technologies Co., Ltd. All Rights Reserved
This document contains information, which is protected by copyright. Reproduction, adaptation or translation without prior permission is prohibited, except as allowed under the copyright laws.

Disclaimer

Leonton Technologies, Co. Ltd. provides this manual without warranty of any kind, expressed or implied, including but not limited to the implied warranties of merchantability and fitness for a particular purpose. Leonton Technologies, Co. Ltd. may make improvements and/or changes to the product and/or specifications of the product described in this manual, without prior notice. Leonton Technologies, Co. Ltd. will not be liable for any technical inaccuracies or typographical errors found in this guide. Changes are periodically made to the information contained herein and will be incorporated into later versions of the manual. The information contained is subject to change without prior notice.

FCC Notice

This equipment has been tested and found to comply with the limits for a Class-A digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy. It may cause harmful interference to radio communications if the equipment is not installed and used in accordance with the instructions. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

⚫ Reorient or relocate the receiving antenna.
⚫ Increase the separation between the equipment and receiver.
⚫ Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
⚫ Consult the dealer or an experienced radio/TV technician for help.

Caution: Any changes or modifications not expressly approved by the grantee of this device could void the user’s authority to operate the equipment.

CE Mark Warning
This is a Class-A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

This document is the current official release manual. Please check our website (www.leonton.com) for any updated manual or contact us by e-mail (sales@leonton.com).

OVERVIEW

PoE and Non-PoE are both highly utilized in industrial networking applications nowadays; however, it sometimes goes to an awkward situation that end-device, e.g. remote camera, supports PoE function but the Ethernet switch does not. Is there any other solution but replacing the switch with a PoE one?

GINJ-0201-BT-12 Series solve the problem simply by deploying data and power from non-PoE switch and power input to the PD device. PoE injector is a brilliant low-cost solution for the case that only one side of the device is supporting PoE function. Therefore GINJ-0201-BT-12 Series will be your best choice to deal with the lack of PoE function cases.

Additionally, GINJ-0201-BT-12 Series supports power input from 9VDC to 55VDC with power booster technology, ensuring full 90W PoE output, in compliance with IEEE 802.3bt standard for better usage in various industrial markets, like automation, surveillance, and vehicle industry. Besides that, with the fan-less design, this model series also works perfectly in polarized temperatures from -40~75℃ and undoubtedly becomes your best option in a harsh environment.

Key Features
Interface & Performance
⚫ Embedded 110/100/1000Tx for LAN-In and 110/100/1000Tx for BT PoE P.S.E. Out
⚫ Compliant with IEEE802.3af/at/bt PoE technologies
⚫ Support auto detection and classification for PoE application
⚫ Support short-circuit and current-overloading protection for PoE application
⚫ Provide power booster technologies for low voltage power inputs

Power Input
⚫ GINJ-0201-BT-12(-T): Dual 9-55VDC redundant power inputs
⚫ 1*4-pin removable terminal block
⚫ Max. current 8A (Included PoE power budget)
⚫ Max. PoE output: 60W@9V, 90W@12-55VDC

Certification
⚫ CE/FCC
⚫ UL 61010-1
⚫ UL 61010-2-201

Operating Temperature
⚫ Standard operating temperature model: -10°C ~ 65°C
⚫ Extended operating temperature model (–T): -40°C ~ 75°C

Case/Installation
⚫ IP30 protection (not certified by UL)
⚫ DIN-Rail and wall mount design
⚫ Installation in a pollution degree 2 industrial environment
⚫ Installation in the environment with adequate airflow
⚫ Standalone Installation

Package Contents
⚫ 1 – GINJ-0201-BT-12(-T) – Unit weight: 0.36 kg (0.79 lbs.), Shipping weight: 0.508 kg (1.12 lbs.)
⚫ 2 – Wall mounting brackets and screws
⚫ 1 – Quick installation guide

Safety Precaution
Attention
If the DC voltage is supplied by an external circuit, please use a protection device on the power supply input. Supply by UL Listed industrial use power. The industrial Ethernet injector’s hardware specs, ports, cabling information, and wiring installation will be described within this user manual.

Warning Labels
The caution label means that you should check the certain information on user manual when working with the device. (Shown in Figure 1.1)

Figure 1.1 – Caution Label

  Figure 1.2 – Hot Surface Warning Label

HARDWARE DESCRIPTION

Physical Dimensions
Figure 2.1, below, shows the physical dimensions of GINJ-0201-BT-12 Series.
(W x H x D) is 30mm x 95mm x 75mm

Figure 2.1: Physical Dimensions

Front Panel
The front panel of the GINJ-0201-BT-12 Series Industrial Gigabit BT-PoE Injector is shown below in Figure 2.2.

Figure 2.2: The Front Panel

Top View
Figure 2.3, below shows the top panel of the GINJ-0201-BT-12 Series Industrial Gigabit BT-PoE Injector that is equipped with one 2-pin terminal block for relay contact alarm and 4-pin terminal block connectors for dual DC power inputs (9-55VDC).

Figure 2.3: Top Panel View

LED Indicators
There are LED light indicators located on the front panel of the industrial injector that display the power status and network status. Each LED indicator has a different color and has its own specific meaning, see below in Table 2.1.

Table 2.1: LED Indicators

Relay Contact Alarm Warning
The relay contact alarm supports power redundancy failed, PoE total output watts >100% warning and PoE over current or cable short warning. There are 5 key trigger events, please follow the below rules:

The relay contact alarm will be triggered when anyone of the listed events occurs.
Key trigger event 1: Power-1 or Power-2 is inactive
Key trigger event 2: PoE total loading >100% PoE output budget
Key trigger event 3: PoE over current per port
Key trigger event 4: Cable short per port
Key trigger event 5: One of the channels in Dual PD fail

[Notice] When the relay is triggered because of Event 2~5, the relay contact alarm, will update the status every 30 seconds. If there is no event happening for 30 seconds, the relay contact alarm will be turn off. If the user disables the failed PoE port by removing the cable or Dip Switch manually, the relay will be recovered immediately.

Ethernet Ports
RJ-45 Ports (Auto MDI/MDIX)

The RJ-45 ports are auto-sensing for 10Base-T, 100Base-TX or 1000Base-T devices connections. Auto MDI/MDIX means that the unit can connect to another one or workstation without changing the straight-through or crossover cabling. See the figures as below for straight-through and crossover cabling schematics.

10/100BASE-T(X) RJ-45 Pin Assignments (Table 2.2)

Table 2.2

1000BASE-T RJ-45 Pin Assignments (Table 2.3)

Table 2.3

Note: “+” and “-” signs represent the polarity of the wires that make up each wire pair.

Cabling
Use the four twisted-pair, category 5e, or the above cabling for RJ-45 port connections. The total length from the device A through the injector to the device B must not exceed 100 meters.

Wiring the Power Inputs

Caution: Please follow the below steps to insert the power wire.

Step 1 Insert the positive and negative wires into the PWR1 (V1+, V1-) and PWR2 (V2+, V2-) contacts on the terminal block connector as shown below in Figure 2.4.

Figure 2.4: Power Terminal Block

Step 2 Tighten the wire-clamp screws to prevent the wires from loosening, as shown below in Figure 2.5.

Figure 2.5: Power Terminal Block

Caution: Only use copper conductors, 125°C, tighten to 7 in-lbs (0.79 Nm). The wire gauge for the terminal block should range between 18~20 AWG.

Wiring the Fault Alarm Contact
The fault alarm contact is on the 2-pin terminal block connector as the picture shown below. By inserting the wires, it will detect the fault status including power failure or port link failure (managed industrial switch only) and form a normally open circuit. An application example for the fault alarm contact is shown below in Figure 2.6.

Figure 2.6: Fault Alarm Contact

Grounding Note
Grounding and wire routing help limit the effects of noise due to electromagnetic interference (EMI). Run the ground connection from the ground screw to the grounding surface prior to connecting devices. The grounding screw symbol is shown blow in Figure 2.7.

Figure 2.7: Grounding screw symbol

Caution: Using a shielded cable achieves better electromagnetic compatibility.

MOUNTING INSTALLATION

DIN-Rail Mounting
The DIN-Rail is pre-installed on the industrial Ethernet injector from the factory. If the DIN-Rail is not on the unit, please see Figure 3.1 to learn how to install the DIN-Rail on it.

Figure 3.1: The Rear Side of the Injector and Wall Mounting Bracket

Follow the steps below to learn how to hang the industrial Ethernet injector.
Step 1. Use the screws to install the DIN-Rail bracket on the rear side of the industrial Ethernet injector.
Step 2. To remove the DIN-Rail bracket, do the opposite from Step 1.
Step 3. After the DIN-Rail bracket is installed on the rear side of the injector, insert the top of the DIN-Rail on to the track as shown below in Figure 3.2.

Figure 3.2: Insert the Injector on the DIN-Rail

Step 4. Lightly pull down the bracket on to the rail as shown below in Figure 3.3.

Figure 3.3: Stable the Injector on DIN-Rail

Step 5. Check if the bracket is mounted tightly on the rail.
Step 6. To remove the industrial Ethernet injector from the rail, do the opposite from the above steps.

Wall Mounting
Follow the steps below to mount the industrial Ethernet injector using the wall mounting bracket as shown below in Figure 3.4.

Step 1. Remove the DIN-Rail bracket from the industrial Ethernet injector by loosening the screws.
Step 2. Place the wall mounting brackets on the top and bottom of the industrial Ethernet injector.
Step 3. Use the screws to screw the wall mounting bracket on the industrial Ethernet injector.
Step 4. Use the hook holes at the corners of the wall mounting bracket to hang the industrial Ethernet injector on the wall.
Step 5. To remove the wall mount bracket, do the opposite from the steps above.

Figure 3.4: Remove DIN-Rail Bracket from the Injector and Install the Wall Mount Bracket

Below, in Figure 3.5 are the dimensions of the wall mounting bracket.

Figure 3.5: Wall Mounting Bracket Dimensions

HARDWARE INSTALLATION

Installation Steps
This section will explain how to install GINJ-0201-BT-12 Series.

Installation Steps

Step 1. Unpack the industrial Injector from the original packing box.
Step 2. Check if the DIN-Rail bracket is screwed on the industrial Injector.
• If the DIN-Rail is not screwed on the industrial Injector, please refer to the DIN-Rail Mounting section for DIN-Rail installation.
• If you want to wall mount the industrial Injector, please refer to the Wall Mounting section for wall mounting installation.
Step 3. To hang the industrial Injector on a DIN-Rail or wall, please refer to the Mounting Installation section.
Step 4. Power on the industrial Injector and then the power LED light will turn on.
• If you need help on how to wire power, please refer to the Wiring the Power Inputs section.
• Please refer to the LED Indicators section for LED light indication.
Step 5. Prepare the twisted-pair, straight-through category 5 cable for Ethernet connection.
Step 6. Insert one side of the RJ-45 cable into Injector’s Ethernet port and on the other side into the networking device’s Ethernet port, e.g. switch, PC or server. The Ethernet port’s (RJ-45) LED on the industrial injector will turn on when the cable is connected to the networking device.
• Please refer to the LED Indicators section for LED light indication.
Step 7. When all connections are set and the LED lights all show normal, the installation is complete.

Caution: If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

Caution: The installation that the safety to any system incorporating the equipment is the responsibility of the assembler of the system.

Caution: This is an OPEN TYPE module and should be installed in a final safety enclosure characteristic.

Caution: This device is intended for use indoor and at altitudes up to 2000 meters.

Caution: Ambient Relative Humidity should be within the range of 5 and 95% (non-condensing).

Note: Clean the device with soft cloth with dry or water.

TROUBLE SHOOTING

• Verify you have the right power cord or adapter. Never use a power supply or adapter with a non-compliant DC output voltage or it will burn the equipment.
• Diagnosing LED Indicators: To assist in identifying problems, the Injector can be easily monitored with the LED indicators which help to identity if any problems exist.
• Please refer to the LED Indicators section for LED light indication.
• If the power indicator LED does not turn on when the power cord is plugged in, the user may have a problem with the power cord. Check for loose power connections, power losses or surges at the power outlet.
• Please contact Leonton for technical support service, if the problem still cannot be resolved.
• If the industrial Injector LED indicators are normal and the connected cables are correct but the packets still cannot transmit, please check the system’s Ethernet devices’ configuration or status.

For any repair or maintenance needs, please contact us. LEONTON TECHNOLOGIES, CO., LTD 9F-1, No.43, Fuxing Rd., Xindian Dist., New Taipei City, 231, Taiwan TEL: +886 2 22183113 FAX: +886 2 22187391

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References

• Leonton Technologies - Industrial Networking Design House

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