DEATSCH DW65c 9-651/307-1010 BRZ/FRS/GT86 Fuel Pump Installation Guide

DeatschWerks
BRZ/FRS/GT86 DW65c/300c Fuel Pump Installation Guide
9-651/307-1010
BRZ/FRS/GT86 Fuel Pump Installation Guide 651-307-1010-BRZ-FRS-GT86-Fuel- Pump.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump" width="525" height="448" />

Parts List:

• DW65c/300c, 9-651/9-307
• Electrical Connector
• Fuel Sock
• Pump Isolator (Grommet)
• O-Rings (x3)
• Super Lube

BRZ Fuel Pump Install

PLEASE READ – this guide is intended to aid in the installation of our products. It is recommended that factory manuals or instructions are followed to remove the fuel pump assembly from the vehicle. Some instructions in this guide are generic. The factory manual should supersede any contradiction. Below is a picture of suggested tools that will make the installation process easier. 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig" width="558" height="731" srcset="https://manuals.plus/wp-content/uploads/2022/12/DEATSCH- DW65c-9-651-307-1010-BRZ-FRS-GT86-Fuel- Pump-fig.png 558w, https://manuals.plus/wp-content/uploads/2022/12/DEATSCH- DW65c-9-651-307-1010-BRZ-FRS-GT86-Fuel- Pump-fig-420x550.png 420w" sizes="(max-width: 558px) 100vw, 558px" />

1. – remove retaining clip from vertical support 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig-1.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig 1" width="546" height="541" srcset="https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig-1.png 546w, https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig-1-150x150.png 150w" sizes="(max-width: 546px) 100vw, 546px" />

2. pull out top assembly, take note of the routing of the black fuel lines 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig-2.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig 2" width="335" height="458" />

3. three clips hold the bucket and the center together 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-figdfs-3.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - figdfs 3" />

4.  – lift and remove the center from the bucket. 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-afig-2.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - afig 2" />

5.  – five clips that hold the end cap for the fuel pump in the assembly 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig4.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig4" width="705" height="275" srcset="https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig4.png 705w, https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig4-550x215.png 550w" sizes="(max-width: 705px) 100vw, 705px" />

6. – remove fuel pump from center.

7. – carefully separate the fuel sock retaining cap from the fuel pressure regulator (FPR) retaining cap and reinstall the FPR retaining cap on the assembly 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig-5.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig 5" width="658" height="569" srcset="https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig-5.png 658w, https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig-5-550x476.png 550w" sizes="(max-width: 658px) 100vw, 658px" />

8. – prep DW65c/300c 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig-6.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig 6" width="489" height="377" /> a. It is very important to install 1 o-ring and the OE spacer cut with a hobby knife
   a1. Alternate installation using all supplied o-rings as pictured (green circle) below
   b. install sock
   c. plug electrical connector into DW65c/300c 651-307-1010-BRZ-FRS-GT86-Fuel- Pump-fig-7.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig 7" width="715" height="472" srcset="https://manuals.plus/wp- content/uploads/2022/12/DEATSCH- DW65c-9-651-307-1010-BRZ-FRS-GT86-Fuel- Pump-fig-7.png 715w, https://manuals.plus/wp-content/uploads/2022/12/DEATSCH- DW65c-9-651-307-1010-BRZ-FRS-GT86-Fuel- Pump-fig-7-550x363.png 550w" sizes="(max-width: 715px) 100vw, 715px" />

9. – install DW65c/300c into the center assembly and install into the bucket. Upon initial insertion, the pump may not be fully seated. If excessive effort is required to get the center section to clip into the bucket assembly, the pump is not fully seated into the center section, there may be a second “click” that occurs that indicates the pump is in place 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig8.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig8" width="621" height="300" srcset="https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig8.png 621w, https://manuals.plus/wp-content/uploads/2022/12/DEATSCH-DW65c-9-[651-307-1010](https://phone.gd/phone/651-307-1010)-BRZ-FRS-GT86-Fuel-Pump-fig8-550x266.png 550w" sizes="(max-width: 621px) 100vw, 621px" />

10.  – reinstall the top assembly, plug in electrical connector to the top assembly, and install c-clip 651-307-1010-BRZ-FRS-GT86-Fuel-Pump-fig10.png" alt="DEATSCH DW65c 9 651 307 1010 BRZ FRS GT86 Fuel Pump - fig10" />

11. – reinstall the assembly into the fuel tank and attach a length of hose to the outlet of the pump assembly allowing it to drain into a fuel safe container and prime the fuel pump assembly

12. – cycle the key to the on position as many times as required to prime the pump assembly and evacuate the air introduced during the pump installation process

13. – attach supply line to the outlet of the pump assembly

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