TRANE EDK180 Foundation Packaged Rooftop Units Instruction Manual
- September 30, 2024
- Trane
Table of Contents
EDK180 Foundation Packaged Rooftop Units
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FoundationTM Packaged Rooftop Units
Specifications:
- Model Numbers: EDK180-300
- Cooling Only and Electric Heat
- Capacity: 15 to 25 Tons
- Frequency: 60 Hz
Product Information:
The FoundationTM Packaged Rooftop Units are designed for cooling
only and electric heat operations with a capacity ranging from 15
to 25 tons at a frequency of 60 Hz. These units are suitable for
commercial and industrial applications.
Installation:
Only qualified personnel should install the equipment. Improper
installation could lead to serious injury or death. Follow all
safety precautions mentioned in the manual, tags, stickers, and
labels attached to the equipment.
Operation:
Read the manual thoroughly before operating the unit. Ensure
compliance with all safety advisories and environmental concerns
mentioned in the manual.
Maintenance:
Regular maintenance is essential for the proper functioning of
the rooftop unit. Follow the maintenance schedule provided in the
manual to prevent equipment failure and ensure longevity.
Product Usage Instructions:
-
Installation: Ensure only qualified personnel
install the unit following all safety guidelines provided. -
Operation: Read the manual carefully before
operating the unit to ensure safe and efficient use. -
Maintenance: Regular maintenance following the
guidelines in the manual is crucial for optimal performance.
FAQ:
Q: What should I do if I notice water leaks around the
unit?
A: If you observe water leaks, immediately
contact a qualified technician to address the issue. Water leaks
may indicate a problem with the unit’s integrity that requires
professional attention.
Q: Can I use any refrigerant with this rooftop unit?
A: No, the unit is designed to work with R-454B
refrigerant only. The use of any other refrigerant may result in
equipment failure and safety hazards.
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Installation, Operation, and Maintenance
FoundationTM Packaged Rooftop Units
Cooling Only and Electric Heat 15 to 25 Tons, 60 Hz
Model Numbers: EDK180-300
SAFETY WARNING
Only qualified personnel should install and service the equipment. The
installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an
unqualified person could result in death or serious injury. When working on
the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
September 2024
RT-SVX094A-EN
Introduction
Read this manual thoroughly before operating or servicing this unit.
Warnings, Cautions, and Notices
Safety advisories appear throughout this manual as required. Your personal
safety and the proper operation of this machine depend upon the strict
observance of these precautions.
The three types of advisories are defined as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION NOTICE
Indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury. It could also be used to alert against
unsafe practices.
Indicates a situation that could result in equipment or property-damage only
accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the
earth’s naturally occurring stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified chemicals that may affect
the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon
(CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs).
Not all refrigerants containing these compounds have the same potential impact
to the environment. Trane advocates the responsible handling of all
refrigerants.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the
environment, our customers, and the air conditioning industry. All technicians
who handle refrigerants must be certified according to local rules. For the
USA, the Federal Clean Air Act (Section 608) sets forth the requirements for
handling, reclaiming, recovering and recycling of certain refrigerants and the
equipment that is used in these service procedures. In addition, some states
or municipalities may have additional requirements that must also be adhered
to for responsible management of refrigerants. Know the applicable laws and
follow them.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
WARNING
Personal Protective Equipment (PPE) Required!
Failure to wear proper PPE for the job being undertaken could result in death
or serious injury. Technicians, in order to protect themselves from potential
electrical, mechanical, and chemical hazards, MUST follow precautions in this
manual and on the tags, stickers, and labels, as well as the instructions
below:
· Before installing/servicing this unit, technicians MUST put on all PPE
required for the work being undertaken (Examples; cut resistant gloves/
sleeves, butyl gloves, safety glasses, hard hat/ bump cap, fall protection,
electrical PPE and arc flash clothing). ALWAYS refer to appropriate Safety
Data Sheets (SDS) and OSHA guidelines for proper PPE.
· When working with or around hazardous chemicals, ALWAYS refer to the
appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and
Labelling of Chemicals) guidelines for information on allowable personal
exposure levels, proper respiratory protection and handling instructions.
· If there is a risk of energized electrical contact, arc, or flash,
technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other
country-specific requirements for arc flash protection, PRIOR to servicing the
unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT
PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND
EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
©2024
RT-SVX094A-EN
Introduction
WARNING
Follow EHS Policies!
Failure to follow instructions below could result in death or serious injury.
· All Trane personnel must follow the company’s Environmental, Health and
Safety (EHS) policies when performing work such as hot work, electrical, fall
protection, lockout/tagout, refrigerant handling, etc. Where local regulations
are more stringent than these policies, those regulations supersede these
policies.
· Non-Trane personnel should always follow local regulations.
WARNING
R-454B Flammable A2L Refrigerant!
Failure to use proper equipment or components as described below could result
in equipment failure, and possibly fire, which could result in death, serious
injury, or equipment damage. The equipment described in this manual uses
R-454B refrigerant which is flammable (A2L). Use ONLY R454B rated service
equipment and components. For specific handling concerns with R-454B, contact
your local representative.
WARNING
Electrical Shock Hazard!
Failure to follow instructions below could result in death or serious injury.
Properly connect the system’s oversized protective earthing (grounding)
terminal(s).
NOTICE
Water Damage!
Failure to follow instructions below could result in equipment and property
damage. Non-factory penetrations through the base of this unit are not
allowed. Any penetration in the base of the unit may affect the water tight
integrity of the unit and lead to water leaks into the conditioned space.
Overview of Manual
One copy of this document ships inside the control panel of each unit and is
customer property. It must be retained by the unit’s maintenance personnel.
Important: Do not release refrigerant to the atmosphere! If adding or removing
refrigerant is required, the service technician must comply with all federal,
state, and local laws.
This booklet describes the proper installation, start-up, operation, and
maintenance procedures for air cooled systems.
By carefully reviewing the information within this manual and following the
instructions, the risk of improper operation and/or component damage will be
minimized.
It is important that periodic maintenance be performed to help assure trouble
free operation. A maintenance schedule is provided at the end of this manual.
Should equipment failure occur, contact a qualified service organization with
qualified, experienced HVAC technicians to properly diagnose and repair this
equipment.
Copyright
This document and the information in it are the property of Trane, and may not
be used or reproduced in whole or in part without written permission. Trane
reserves the right to revise this publication at any time, and to make changes
to its content without obligation to notify any person of such revision or
change.
Trademarks
All trademarks referenced in this document are the trademarks of their
respective owners.
Factory Training
Factory training is available through Trane UniversityTM to help you learn
more about the operation and maintenance of your equipment. To learn about
available training opportunities contact Trane UniversityTM.
Online: www.trane.com/traneuniversity
Email: traneuniversity@trane.com
Product Safety Information
This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety. Children should
be supervised to ensure that they do not play with the appliance.
Maximum altitude of use 3000 meters.
This appliance incorporates an earth connection for functional purposes only.
RT-SVX094A-EN
3
Table of Contents
Model Number Description . . . . . . . . . . . . . . . . . . . 6
General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Exterior Inspection . . . . . . . . . . . . . . . . . . . . . 7 Inspection for
Concealed Damage. . . . . . . . 7
Unit Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unit Nameplate. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Compressor Nameplate . . . . . . . . . . . . . . . . . . . . 8
System Input Devices and Functions . . . . . . . . . 8 Drain Pan Condensate
Overflow Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 8 Phase Monitor . . . . . . . . . . . . . . . . . . . . . . . . . 8
Discharge Line Temp Switch (DLTS) . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 8 Power Exhaust Control (Optional) . . . . . . . . 8
Evaporator Frost Control . . . . . . . . . . . . . . . . 8
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Zone Sensors . . . . . . . . . . . . . . . . . . . . . . . . . 8 Thermostat
(TCONT402AN32DA) . . . . . . . . 9 CO2Sensor — SymbioTM 700 with Economizer
Demand Control Ventilation (DCV) . . . . . . . . . . . . . . . . . . . . . . 9
Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 16
Rigging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
A2L Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
A2L Work Procedures . . . . . . . . . . . . . . . . . . . . . 18 Servicing . .
. . . . . . . . . . . . . . . . . . . . . . . . . . 18 Leak Detection . . . .
. . . . . . . . . . . . . . . . . . . 19 Refrigerant Removal and Evacuation .
. . . . . . . . . . . . . . . . . . . . . . . . . . 19 Refrigerant Charging .
. . . . . . . . . . . . . . . . . 19 Decommissioning . . . . . . . . . . . . .
. . . . . . . . 20
A2L Application Considerations. . . . . . . . . . . . . 20 Ignition Sources in
Ductwork. . . . . . . . . . . . 20 Ignition Sources in Unit . . . . . . . . .
. . . . . . . 20 Minimum Room Area Limits (Refrigerant charge greater than
3.91 lb per circuit) . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Leak Detection System(Refrigerant charge greater than 3.91 lb per circuit) . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Unit Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Horizontal Units. . . . . . . . . . . . . . . . . . . . . . . 23 Ductwork . .
. . . . . . . . . . . . . . . . . . . . . . . . . . 23
4
General Unit Requirements . . . . . . . . . . . . . . . . 23 Factory Installed
Economizer . . . . . . . . . . . 24 Main Electrical Power Requirements . . . .
. . . . . . . . . . . . . . . . . . . . 24 Electric Heat Requirements . . . .
. . . . . . . . 24 Condensate Drain Configuration . . . . . . . . 25 Filter
Installation . . . . . . . . . . . . . . . . . . . . . . 25 Field Installed
MERV13 Filters . . . . . . . . . . 25 Field-Installed Power Wiring . . . . . .
. . . . . . 25
Main Unit Power . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Standard Wiring . . . . . . . . . . . . . . . . . . . . . . 26 Optional TBUE
Wiring (Through-theBase Electrical Option) . . . . . . . . . . . . . . . . 26
Control Power Transformer . . . . . . . . . . . . . 26 Controls using DC
Analog Input/ Outputs (Standard Low Voltage Multi conductor Wire). . . . . . .
. . . . . . . . . . . . . . . . 27 Space Temperature Averaging . . . . . . . .
. . 27 Voltage Imbalance . . . . . . . . . . . . . . . . . . . . 29 Electrical
Phasing (Three Phase Motors) . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 29 Compressor Crankcase Heaters . . . . . . . . 29 Checklist. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . 30
Factory-Mounted Unit Options . . . . . . . . . . . . . . 30 Unit Disconnect
(FIYUDC) . . . . . . . . . . . . . 30
Pre Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 32
Verifying Proper Air Flow (Units with Belt Drive Indoor Fan) . . . . . . . . .
. . . . . . . . . . . . . . . . 32
Symbio Service and Installation Mobile App . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . 32
Symbio Controls. . . . . . . . . . . . . . . . . . . . . . . . . . 32
Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 34
Symbio 700 Controls Sequence of Operation. . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . 34
Compressor Start-Up . . . . . . . . . . . . . . . . . . . . . 34
Heating Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . 34
Final System Setup . . . . . . . . . . . . . . . . . . . . . . . 34
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fan Belt Adjustment-Belt Drive Units . . . . . . . . 35
Monthly Maintenance . . . . . . . . . . . . . . . . . . . . . 36 Filters . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Condensate Overflow
Switch . . . . . . . . . . . 36 Cooling Season. . . . . . . . . . . . . . . .
. . . . . . . 36 Heating Season. . . . . . . . . . . . . . . . . . . . . . .
37 Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 37
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Symbio Controls. . . . . . . . . . . . . . . . . . . . . . . . . . 40
RT-SVX094A-EN
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42 For Commercial Unitary Equipment Rated 25 Tons and Under and Related
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table of Contents
Basic Warranty . . . . . . . . . . . . . . . . . . . . . . . 42 Exclusions and
Limitations . . . . . . . . . . . . . 42
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5
Model Number Description
Digit 1 — Unit Function
E = DX Cooling
Digit 2 — Cooling Efficiency
D = Standard Efficiency
Digit 3 — Refrigerant
K = R-454B
Digit 4, 5, 6 — Nominal Gross Cooling Capacity (MBh) 180 = 15 Tons 210 = 17.5
Tons 240 = 20 Tons 300 = 25 Tons Digit 7 — Major Design Sequence
A = Rev A
Digit 8 — Voltage Selection
3 = 208-230/60/3 4 = 460/60/3 W = 575/60/3 Digit 9 — Unit Controls
S = SymbioTM 700
Digit 10 — Heating Capacity
0 = No Heat G = 18 kW Electric Heat N = 36 kW Electric Heat P = 54 kW Electric
Heat R = 72 kW Electric Heat
Digit 11– Minor Design Sequence
Digit 17 — Condenser Coil Protection
A = Rev A
Digit 12,13 — Service Sequence
** = Factory Assigned
Digit 14 — Fresh Air Selection3, 4
0 = No Fresh Air A = Manual Outside Air Damper 0-25% B = Motorized Outside Air
Damper 0-50% C = Economizer, Dry Bulb 0-100% without Barometric Relief D =
Economizer, Dry Bulb 0-100% with Barometric Relief1 E = Economizer, Reference
Enthalpy 0-100% without Barometric Relief F = Economizer, Reference Enthalpy
0-100% with Barometric Relief1 G = Economizer, Comparative Enthalpy 0-100%
without Barometric Relief H = Economizer, Comparative Enthalpy 0-100% with
Barometric Relief1 J = Downflow Low Leak Economizer, Dry Bulb w/o Barometric
Relief L = Downflow Low Leak Economizer, Reference Enthalpy w/o Barometric
Relief N = Downflow Low Leak Economizer, Comparative Enthalpy w/o Barometric
Relief S = Downflow Low Leak Economizer, Differential Dry Bulb w/o Barometric
Relief
Digit 15 — Supply Fan/Drive Type/Motor
0 = Standard Coil 4 = CompleteCoatTM Condenser Coil
Digit 18 — Through-the-Base Provisions
0 = No Through-the-Base Provisions A = Through-the-Base Electric
Digit 19 — Disconnect Switch
0 = No Disconnect 1 = Unit Mounted Non-Fused Disconnect Switch2
Digit 20 — 24 Not Used
Digit 25 — System Monitoring Controls
0 = No Monitoring Controls A = Condensate Drain Pan Overflow Switch
Digit 26 Not Used
Model Number Notes Notes:
1. Some field set up required. 2. Must be ordered with Through the- Base
Electrical option. 3. All Factory Installed Options are Built-to-Order.
Check order services for estimated production cycle. 4. Factory installed
economizers only available in downflow configuration.
7 = Multi-Speed Standard Motor 9 = Multi-Speed Oversized Motor A = Single Zone
Variable Air Volume with Standard Motor B = Single Zone Variable Air Volume
with Oversized/High Static Motor
Digit 16 — Access/Filters
0 = Standard Fork Access/Standard Filters
F = Third Side Condenser Fork Access (15-25 Ton)/Standard Filters
D = Standard Fork Access/2 inch MERV 13 Filters
G = Third Side Condenser Fork Access (15-25 Ton)/2 inch MERV 13 Filters
6
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General Information
WARNING
Fiberglass Wool!
Exposure to glass wool fibers without all necessary PPE equipment could result
in cancer, respiratory, skin or eye irritation, which could result in death or
serious injury. Disturbing the insulation in this product during installation,
maintenance or repair will expose you to airborne particles of glass wool
fibers and ceramic fibers known to the state of California to cause cancer
through inhalation. You MUST wear all necessary Personal Protective Equipment
(PPE) including gloves, eye protection, a NIOSH approved dust/mist respirator,
long sleeves and pants when working with products containing fiberglass wool.
Precautionary Measures:
· Avoid breathing fiberglass dust.
· Use a NIOSH approved dust/mist respirator.
· Avoid contact with the skin or eyes. Wear longsleeved, loose-fitting
clothing, gloves, and eye protection.
· Wash clothes separately from other clothing; rinse washer thoroughly.
· Operations such as sawing, blowing, tear-out, and spraying may generate
fiber concentrations requiring additional respiratory protection. Use the
appropriate NIOSH approved respirator.
First Aid Measures:
· Eye Contact – Flush eyes with water to remove dust. If symptoms persist,
seek medical attention.
· Skin Contact – Wash affected areas gently with soap and warm water after
handling.
Unit Inspection
To protect against loss due to damage incurred in transit, perform inspection
immediately upon receipt of the unit. Check carefully for shipping damage. If
any damage is found, report it immediately, and file a claim against the
transportation company.
Exterior Inspection
If the job site inspection reveals damage or material shortages, file a claim
with the carrier immediately. Specify the type and extent of the damage on the
bill of lading before signing. Notify the appropriate sales representative.
Important: Do not proceed with installation of a damaged
unit without sales representative approval.
RT-SVX094A-EN
· Inspect the complete exterior for signs of shipping damages to unit or
packing material.
· Verify that the nameplate data matches the sales order and bill of lading.
· Verify that the unit is properly equipped and there are no material
shortages.
· Verify the power supply complies with the unit nameplate specifications.
Inspection for Concealed Damage
Inspect the components for concealed damage as soon as possible after delivery
and before it is stored.
If concealed damage is discovered:
· Notify the carrier’s terminal of the damage immediately by phone and by
mail.
· Concealed damage must be reported within 15 days.
· Request an immediate, joint inspection of the damage with the carrier and
consignee.
· Stop unpacking the unit.
· Do not remove damaged material from receiving location.
· Take photos of the damage, if possible.
· The owner must provide reasonable evidence that the damage did not occur
after delivery.
Unit Storage
Take precautions to prevent condensate from forming inside the unit’s
electrical compartments and motors if:
· The unit is stored before it is installed; or,
· The unit is set on the roof curb, and temporary heat is provided in the
building. Isolate all side panel service entrances and base pan openings
(e.g., conduit holes, S/A and R/ A openings, and flue openings) from the
ambient air until the unit is ready for start-up.
Note: Do not use the unit heater for temporary heat without first completing
the start-up.
The manufacturer will not assume any responsibility for equipment damage
resulting from condensate accumulation on the unit electrical and/or
mechanical components.
Unit Description
All units come with standard SymbioTM 700 control system with advanced
diagnostics.
Before shipment, each unit is leak tested, dehydrated, charged with
refrigerant and compressor oil, and run tested for proper control operation.
Direct-drive, vertical discharge condenser fans are provided with built-in
thermal overload protection.
7
General Information
Unit Nameplate
A Mylar unit nameplate is located on the unit corner support next to the
filter access panel. It includes the unit model number, serial number,
electrical characteristics, refrigerant charge, and other pertinent unit data.
Compressor Nameplate
The nameplate for the compressors are located on the side of the compressor.
System Input Devices and Functions
The SymbioTM 700 controller requires a zone sensor or thermostat input to
operate the unit in a CVZT or VVZT configuration. Note: Use of a conventional
thermostat will reduce unit
functionality.
The number of available modes depends on the type of zone sensor or thermostat
selected. Descriptions of the basic input devices used with the Symbio 700
network are provided to acquaint the operator with the various modules. Refer
to the unit schematic for specific module connections. The following controls
are available from the factory for field installation.
Drain Pan Condensate Overflow Switch
A condensate overflow condition is detected by a condensate overflow float
switch.
When the condensate level reaches the trip point, the diagnostic condition is
detected.
When the condensate overflow input closes for 6 seconds, the following actions
are taken by the SymbioTM 700 controls:
· An auto-reset diagnostic is generated. All compressor or heating operations
are disabled immediately. Condenser fans and compressors are de-energized and
supply fan operation shutsdown.
· Once the overflow condition is cleared and the input is open for 6 seconds,
all diagnostic conditions are cleared. The unit returns to normal operation.
Autoreset clearing occurs twice each time the unit is powered up. On the third
occurrence, the unit initiates a lock-out and requires manual reset. If an
auto- reset overflow occurs once, but does not occur again for 72 hours, the
trip counter will reset allowing more autoresets to occur.
Phase Monitor
This sensor monitors voltage between three conductors of the three-phase power
supply. Two LED lights are provided:
· The green light indicates that a balanced three-phase supply circuit is
properly connected.
8
· The red light indicates that unit operation has been prevented. There are
two conditions that will prevent unit operation:
The power supply circuit is not balanced with the proper phase sequence of
L1, L2, L3 for the 3 conductors of a three-phase circuit.
The line to line voltage is not between 180 volts and 633 volts.
Discharge Line Temp Switch (DLTS)
The DLTS is looped in series with HPC and LPC. It prevents the compressor from
overheating (over 300°F dome temp) in case of indoor fan failure (cooling) or
outdoor fan failure (heating).
Power Exhaust Control (Optional)
The power exhaust fan starts whenever the position of the outdoor air damper
meets or exceeds the relief enable position setpoint when the indoor fan is
on.
Evaporator Frost Control
FrostatTM is standard on all units.
Sensors
Zone Sensors
Manual Changeover (BAYSENS106)
This sensor features three system switch settings (Heat, Cool, and Off) and
two fan settings (On and Auto). It is a manual changeover control with single
setpoint.
Manual/Automatic Changeover (BAYSENS108)
This sensor features four system switch settings (Heat, Cool, Auto, and Off)
and two fan settings (On and Auto). It is a manual or auto changeover control
with dual setpoint capability. It can be used with a remote zone temperature
sensor BAYSENS077.
Integrated Comfort System (BAYSENS073)
This sensor features remote zone sensing and timed override with override
cancellation. It is used with a Trane Integrated ComfortTM building management
system.
Integrated Comfort System (BAYSENS074)
This sensor features single setpoint capability and timed override with
override cancellation. It is used with a Trane Integrated ComfortTM building
management system.
Remote Zone Sensor (BAYSENS016)
This bullet type temperature sensor can be used for outside air (ambient)
sensing, return air temperature sensing, supply air temperature sensing, and
remote temperature sensing (uncovered). Wiring procedures vary according to
the particular application and equipment involved. Refer to the unit’s wiring
diagrams for proper connections.
RT-SVX094A-EN
General Information
Remote Zone Sensor (BAYSENS077)
This sensor can be used with BAYSENS106, 108, 110, 800 remote panels. When
this sensor is wired to a BAYSENS800 remote panel, wiring must be 18 AWG
Shielded Twisted Pair (Belden 8760 or equivalent). Refer to the specific
remote panel for wiring details.
Thermostat
The unit must have a thermostat to operate.
· BAYSTAT151
One Heat/One Cool Auto changeover digital display thermostat.
· BAYSTAT155
Three Heat/Two Cool Auto changeover display thermostat.
· BAYSENS150
Three Heat/Two Cool Auto changeover digital display thermostat. Seven-day
programmable thermostat with night setback.
Digital Display Zone Sensor(BAYSENS135*)
LCD display provides heat, cool, auto, on, and off status. Display includes
two temperature setpoints and a lockable setting with °F or °C indicators.
Thermostat (TCONT402AN32DA)
This thermostat is a multi-stage three heat/two cool, auto changeover digital
display thermostat. It is a nonprogrammable, wall-mounted thermostat, and it
can be used for economizer operation.
CO2Sensor — SymbioTM 700 with Economizer Demand Control Ventilation (DCV)
Demand Control Ventilation (DCV) eliminates overventilation by closing the
fresh air damper further than nonCO2 sensing systems and reducing power
consumption. DCV adjusts the fresh air damper between a DCV Minimum Position
and Design Minimum Position. DCV Minimum Position equals non-CO2 sensing
systems minimum damper position – 10%, or more, down to 0% open. When the CO2
level is greater than or equal to the DCV Minimum CO2 setpoint, supply fan
energizes and fresh air damper modulates between the DCV Minimum Position
Setpoint and the Design Minimum Setpoint, increasing the amount of outdoor air
flow and reducing the CO2 level in the space. The damper will open up to the
Design Minimum Position Setpoint only. If the CO2 level drops below the DCV
Minimum CO2 Setpoint – 50ppm the fresh air damper will drive to the DCV
Minimum Position. If CO2 level rises above the Building CO2 setpoint, the
fresh air damper will open to the Design Minimum Position setpoint.
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9
Dimensional Data
Below figure illustrates the minimum operating and service clearances for either a single or multiple unit installation. These clearances are the minimum distances necessary to assure adequate serviceability, cataloged unit capacity, and peak operating efficiency.
Providing less than the recommended clearances may result in condenser coil starvation, “short-circuiting” of exhaust and economizer airflows, or recirculation of hot condenser air.
Figure 1. Typical installation clearance for single and multiple unit applications
SIDE BY SIDE NOTE 2
END TO END NOTE 2, 3
6′ 0″ 7′ 0″
NOTES: 1. FOR HORIZONTAL DISCHARGE UNIT, THIS MEASUREMENT IS REDUCED TO 1′ 6″
TO MINIMIZE DUCT EXTENSION.
2. WHEN EQUIPPED WITH ECONOMIZER OR BAROMETRIC RELIEF DAMPER, CLEARANCE
DISTANCE IS TO BE MEASURED FROM PROTRUDING HOOD INSTEAD OF BASE.
3. CLEARANCE IS THE SAME IF ANY UNIT IS ROTATED 180°.
4. ADDITIONAL CLEARANCE REQUIRED WHEN BAROMETRIC DAMPER OR ECONOMIZER IS
INSTALLED.
3′ 0″ WITHOUT ECONOMIZER 5′ 8″ WITH ECONOMIZER
SINGLE UNIT
5′ 0″
NOTE 1
3′ 0″
4′ 0″
10
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Figure 2. Cooling with optional electrical heat — overview (electric/electric)
Dimensional Data
CONDENSATE DRAIN CONNECTION
DISCONNECT SWITCH ACCESS
REFRIGERANT GAUGE ACCESS
CUSTOMER POWER CONDUIT CONNECTION (ALTERNATE)
Figure 3. Cooling with optional electrical heat — front and side views (electric/electric)
58 5/8″ 59 5/16″
58 5/8″ 39 13/16″ 22 7/16″
50 7/8″ 123 1/8″
4 1/2″ 7 15/16″
13″
NOTES: 1.THROUGH THE BASE ELECTRICAL IS NOT STANDARD ON ALL UNITS. 2.VERIFY WEIGHT, CONNECTION, AND ALL DIMENSIONS WITH INSTALLER DOCUMENTS BEFORE INSTALLATION.
RT-SVX094A-EN
11
Dimensional Data
Figure 4. Cooling with optional electrical heat units– plain view
RETURN
SUPPLY
68 9/16″
64 9/16″
71 15/16″
7 7/16″ 14 15/16″
6 13/16″ 6 15/16″
36 1/16″
123 1/8″
THROUGH THE BASE ELECTRICAL 7 3/8″
NOTES: 1.THRU-THE-BASE ELECTRICAL IS NOT STANDARD ON ALL UNITS. 2.VERIFY WEIGHT, CONNECTION, AND ALL DIMENSIONS WITH INSTALLER DOCUMENTS BEFORE INSTALLATION.
Figure 5. Cooling with optional electrical heat units — back view (horizontal configuration)
SUPPLY
RETURN
25 11/16″
46 11/16″
26 15/16″
20 3/16″
82 1/16″
6″ 5 1/2″ 6″
12
RT-SVX094A-EN
Dimensional Data
Figure 6. Cooling with optional electrical heat — roof crub
1 1/2″ (38 MM) PERIMETER CURB FLANGE
7 7/6″ 189 MM
1 13/16″ 46 MM
1″ 25 MM
22 1/4″ 565 MM
23 1/4″ 591 MM
116 7/8″ 2969 MM 1″ 25 MM
28 9/16″ 725 MM
69 1/2″ 1765 MM
14 1/16″ 357 MM
2″ 51 MM
117 3/16″ 2977 MM
7 1/2″ 191 MM
1″ 25 MM
81″ 2057 MM
Figure 7. Cooling with optional electrical heat — downflow duct
connections–field fabricated
1″ 25 MM
73 7/16″ 1865 MM
19 5/16″ 491 MM
66 1/2″ 1689 MM
1″ 25 MM
26 5/16″ 668 MM
1″ 25 MM
7 7/16″ 189 MM
14 1/16″ 357 MM
RETURN
SUPPLY
1″
25.4 MM
CURB FLANGE
LONG SIDES
1 1/2″
38 MM CURB FLANGE
SHORT SIDES
NOTES: · DUCT FLANGES MOUNT 7-7/16″ DOWN INSIDE THE CURB ON THE 1-1½” CURB FLANGES. · ROOFCURB IS INTENDED FOR DOWNFLOW USE ONLY.
RT-SVX094A-EN
13
Dimensional Data
Figure 8. Cooling with optional electric heat — downflow unit clearance
CLEARANCE 36″ 914 MM
CLEARANCE 68″ 1727 MM
CLEARANCE FORM TOP OF UNIT 72″ MM (1829 MM)
UNIT OUTLINE
81″ 2057 MM
ROOF OPENING
76 1/2″ 1943 MM
CLEARANCE 48″ 1219 MM
CLEARANCE 60″ 1524 MM
Figure 9. Cooling with optional electric heat — barometric relief and economizer
ECONOMIZER OR
FAN
BAROMETRIC
MOTORIZED DAMPER HOOD
RELIFE
9 3/8″(5 3/8″ 58 FOR LOW LEAK)
BAROMETRIC RELIFE
20 3/16″ 5 15/16″
123 1/8″ BACK VIEW OF UNIT
13 5/8″
18 5/16″ (20 5/8″ FOR LOW LEAK)
7 3/4″
ECONOMIZER
68 3/8″ 86 15/16″ LEFT VIEW OF UNIT
NOTES: 1. VERIFY WEIGHT, CONNECTION AND ALL DIMENSIONS WITH INSTALLER DOCUMENTS BEFORE INSTALLATION. 2.BAROMETRIC RELIEF IS FOR USE WITH A DOWNFLOW ECONOMIZER ONLY.
14
RT-SVX094A-EN
Dimensional Data
Figure 10. Cooling with optional electric heat — manual damper
FAN
MANUAL DAMPER HOOD
26 7/8″
123 1/8″
18 1/4″
24 7/8″ 86 15/16″
BACK VIEW OF UNIT
LEFT VIEW OF UNIT
NOTE: VERIFY WEIGHT, CONNECTION, AND ALL DIMENSIONS WITH INSTALLER DOCUMENTS BEFORE INSTALLATION.
12 13/16″
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15
Weights
Table 1. Maximum unit and corner weights (lb) and center of gravity dimensions (in.)
Tons
Unit Model No.
Weights (lb)(a) , (b)
Shipping
Net
A
Corner Weights(c)
B
C
D
15
EDK180A
2216
1891
629
513
337
413
17.5
EDK210A
2221
1896
630
514
338
414
20
EDK240A
2227
1902
628
495
343
435
25
EDK300A
2263
1938
640
505
350
444
(a) Weights are approximate. Horizontal and downflow unit and corner weights may vary slightly. (b) Weights do not include additional factory or field installed options/accessories. (c) Corner weights are given for information only. 15 to 25 ton models must be supported continuously by a curb or equivalent frame support.
Center of Gravity (in.)
Length
Width
55
34
55
34
54
36
54
36
Figure 11. Corner weights
CENTER OF GRAVI TY LENGTH
A
B
CENTER OF GRAVI TY WI DTH
D
C
CENTER OF GRAVI TY
Rigging
WARNING
Heavy Object!
Failure to follow instructions below could result in unit dropping which could
result in death or serious injury, and equipment or property-only damage.
Ensure that all the lifting equipment used is properly rated for the weight of
the unit being lifted. Each of the cables (chains or slings), hooks, and
shackles used to lift the unit must be capable of supporting the entire weight
of the unit. Lifting cables (chains or slings) may not be of the same length.
Adjust as necessary for even unit lift.
Refer to Figure 12, p. 17 and for typical unit operating weights rigging
before proceeding.
1. Remove the shipping crate from around the unit. Once fork trucking is
complete, and unit is ready to place on the curb, remove all fork access
brackets to drop the shipping boards from underneath the unit (4 brackets
standard forking, 6 brackets for 3 sided forking). Do not remove the crating
from the top of the unit.
2. Rig the unit as shown in Figure 12, p. 17. Attach adequate strength
lifting slings to all four lifting brackets in the unit base rail. Do not use
cables, chains, or slings except as shown.
3. Install a lifting bar, as shown in Figure 12, p. 17, to protect the unit
and to facilitate a uniform lift. The minimum distance between the lifting
hook and the top of the unit should be 7 feet.
4. Test-lift the unit to ensure it is properly rigged and balanced, make any
necessary rigging adjustments.
5. Lift the unit and position it into place.
6. Downflow units; align the base rail of the unit with the curb rail while
lowering the unit onto the curb. Make sure that the gasket on the curb is not
damaged while positioning the unit.
WARNING
Improper Unit Lift!
Failure to properly lift unit in a LEVEL position could result in unit
dropping and possibly crushing operator/technician which could result in death
or serious injury, and equipment or property-only damage.
Test lift unit approximately 24 inches (61 cm) to verify proper center of
gravity lift point. To avoid dropping of unit, reposition lifting point if
unit is not level.
16
RT-SVX094A-EN
Figure 12. Rigging and center of gravity data
CENTER OF GRAVI TY LENGTH
CENTER OF GRAVI TY WI DTH
Weights
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17
A2L Information
A2L Work Procedures WARNING
Risk of Fire — Flammable Refrigerant!
Failure to follow instructions below could result in death or serious injury,
and equipment damage.
· To be repaired only by trained service personnel.
· Do not puncture refrigerant tubing.
· Dispose of properly in accordance with federal or local regulations.
WARNING
Refrigerant under High Pressure!
Failure to follow instructions below could result in an explosion which could
result in death or serious injury or equipment damage. System contains
refrigerant under high pressure. Recover refrigerant to relieve pressure
before opening the system. See unit nameplate for refrigerant type. Do not use
non-approved refrigerants, refrigerant substitutes, or refrigerant additives.
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could result in death or serious
injury. Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/ tagout procedures to ensure the power can
not be inadvertently energized. Verify that no power is present with a
voltmeter.
The units described in this manual use R-454B refrigerant. Use ONLY R-454B
rated service equipment or components with these units. For specific handling
concerns with R-454B, contact your local Trane representative.
Installation, repair, removal, or disposal should be performed by trained
service personnel.
At all times, Trane’s maintenance and service guidelines shall be followed. If
in doubt, contact Trane technical support for assistance.
Servicing
Prior to initiating work on equipment, check the area with an appropriate
refrigerant detector. Ensure the service personnel are properly trained
regarding work in potentially toxic or flammable atmospheres. Ensure that the
leak detection equipment being used is suitable for use with all applicable
refrigerants, i.e. non-sparking, adequately
18
sealed, or intrinsically safe. Be aware that the refrigerant does not contain
an odor.
If any hot work is to be conducted on the refrigerating equipment or any
associated parts, appropriate fire extinguishing equipment shall be available
on hand. A dry powder or CO2 fire extinguisher should be located adjacent to
the charging area.
At all times, Trane’s maintenance and service guidelines shall be followed. If
in doubt, contact Trane technical support for assistance.
All maintenance staff and others working in the local area shall be instructed
on the nature of the work being carried out. Work in confined spaces shall be
avoided.
Ignition Source Mitigation
Do not use any sources of ignition when working on the refrigeration system.
Keep all ignition sources, including cigarette smoking, away from the site of
installation, repair, removal or disposal, during which refrigerant can
potentially be released to the surrounding space.
Survey the area around the equipment before initiating work to ensure no
flammable hazards or ignition risks are present.
“No Smoking” signs shall be displayed.
Do not use devices that can be a source of ignition to accelerate defrosting
of components. Use only defrost and cleaning procedures recommended by Trane.
Do not pierce or burn.
Ventilation
Ensure that the area is in the open or that it is adequately ventilated before
breaking into the system or conducting any hot work. A degree of ventilation
shall continue during the period that the work is carried out. The ventilation
should safely disperse any released refrigerant and preferably expel it
externally into the atmosphere. If present, check that the ventilation system,
including outlets, are operating adequately and are not obstructed.
Refrigerating Equipment
Refrigerant piping or components should not be installed in locations where
substances which may corrode them are present.
Check that equipment hazard markings are visible and legible. Replace them if
they are not.
For equipment using secondary fluids, like water or glycol, check that
refrigerant is not present in the secondary fluid loop before conducting any
hot work.
Electrical Devices
Do not apply power to the circuit if a fault exists which compromises safety.
If the fault cannot be corrected immediately, but it is necessary to continue
operation, an
RT-SVX094A-EN
A2L Information
adequate temporary solution shall be used. This shall be reported to the owner
of the equipment, so all parties are advised.
Initial safety checks shall include:
· Cabling is not subject to wear, corrosion, excessive pressure, vibration,
sharp edges, or any other adverse environmental effects. Account for the
effects of aging or continual vibration from sources such as compressors or
fans.
· Capacitors are discharged. This shall be done in a safe manner to avoid
possibility of sparking.
· No live electrical components and wiring are exposed while charging,
recovering, or purging the system.
· Verify continuity of earth bonding.
· Replace electrical components with Trane replacement parts, or those meeting
the same ratings and qualified for flame arrest protection, UL LZGH2 category.
Leak Detection
Never use an open flame to detect leaks. A halide torch should not be used.
Use only approved leak detection methods per this instruction manual.
The following leak detection methods are deemed acceptable for all refrigerant
systems.
Electronic leak detectors may be used to detect refrigerant leaks but, in the
case of flammable refrigerants, the sensitivity may not be adequate, or may
need recalibration. (Detection equipment shall be calibrated in a refrigerant-
free area.) Ensure that the detector is not a potential source of ignition and
is suitable for the refrigerant used. Leak detection equipment shall be set at
a percentage of the LFL gas (25% maximum) is confirmed.
Leak detection fluids are also suitable for use with most refrigerants but the
use of detergents containing chlorine shall be avoided as the chlorine may
react with the refrigerant and corrode the copper pipe-work.
Examples of leak detection fluids are:
· Bubble method
· Fluorescent method agents
If a leak is suspected, all naked flames shall be removed/ extinguished.
If a refrigerant leak is found which requires brazing, all refrigerant shall
be recovered from the system, or isolated (by means of shut off valves) in a
part of the system remote from the leak.
Refrigerant Removal and Evacuation
When breaking into the refrigerant circuit to make repairs or for any other
purpose conventional procedures shall be used. However, for flammable
refrigerants it is important that best practice be followed, since
flammability is a consideration.
The following procedure shall be adhered to:
RT-SVX094A-EN
1. Safely remove refrigerant following local and national regulations.
2. Evacuate.
3. Purge the circuit with inert gas.
4. Evacuate (optional for A2L).
5. Continuously flush or purge with inert gas when using flame to open
circuit.
6. Open the circuit.
Prior to refrigerant removal, open all appropriate valves, including solenoid
and electronic expansion valves (EXVs). Use control settings, where available.
When not available, manually open all electronically controlled valves using
acceptable service procedures.
The recovery equipment shall be in good working order with instructions
available. Equipment shall be suitable for the recovery of the flammable
refrigerant. For specific handling concerns, contact the manufacturer. Ensure
all hose connections are checked for tightness to avoid refrigerant leaks.
The refrigerant shall be recovered into the correct recovery cylinders if
venting is not allowed by local and national codes. Do not mix refrigerants in
recovery unit and especially not in cylinders.
Refrigerant recovery unit should be purged with an inert gas after each use or
before using with a different refrigerant Class for example, A2L to A1.
If compressors or compressor oils are to be removed, ensure that they have
been evacuated to an acceptable level to make certain that flammable
refrigerant does not remain within the lubricant. The compressor body shall
not be heated by an open flame or other ignition sources to accelerate this
process. When oil is drained from a system, it shall be carried out safely.
The system shall be purged with oxygen-free nitrogen to render the appliance
safe for flammable refrigerants. This process might need to be repeated
several times. Compressed air or oxygen shall not be used for purging
refrigerant systems.
The system shall be vented down to atmospheric pressure to enable work to take
place.
The outlet for the vacuum pump shall not be close to any potential ignition
sources, and ventilation shall be available.
Refrigerant Charging
In addition to conventional charging procedures, the following requirements
shall be followed.
· Ensure that contamination of different refrigerants does not occur when
using charging equipment.
· Hoses or lines shall be as short as possible to minimize the amount of
refrigerant contained in them.
· Cylinders shall be kept in an appropriate position according to the
instructions.
19
A2L Information
· Ensure that the refrigerating system is earthed prior to charging the system
with refrigerant.
· Label the system when charging is complete (if not already).
· Extreme care shall be taken not to overfill the refrigerating system.
Prior to recharging the system, it shall be pressure-tested with the
appropriate purging gas. The system shall be leaktested on completion of
charging but prior to commissioning. A follow up leak test shall be carried
out prior to leaving the site.
Prior to refrigerant charging, open all appropriate valves, including solenoid
and electronic expansion valves (EXVs). Use control settings, where available.
When not available, manually open all electronically controlled valves using
acceptable service procedures.
Decommissioning
Before carrying out the decommissioning procedure, it is essential that the
trained service personnel is completely familiar with the equipment and all
its details. It is recommended good practice that all refrigerants are
recovered safely. Prior to the task being carried out, an oil and refrigerant
sample shall be taken in case analysis is required prior to re-use of
recovered refrigerant. It is essential that electrical power is available
before the task is commenced.
1. Become familiar with the equipment and its operation.
2. Isolate system electrically.
3. Before attempting the procedure, ensure that:
a. Mechanical handling equipment is available, if required, for handling
refrigerant cylinders.
b. All personal protective equipment is available and being used correctly.
c. The recovery process is supervised at all times by a competent person.
d. Recovery equipment and cylinders conform to the appropriate standards.
4. Pump down refrigerant system, if possible.
5. If a vacuum is not possible, make a manifold so that refrigerant can be
removed from various parts of the system.
6. Make sure that cylinder is situated on the scales before recovery takes
place.
7. Start the recovery machine and operate in accordance with instructions.
8. Do not overfill cylinders (no more than 80% volume liquid charge).
9. Do not exceed the maximum working pressure of the cylinder, even
temporarily.
10. When the cylinders have been filled correctly and the process completed,
make sure that the cylinders and
20
the equipment are removed from site promptly and all isolation valves on the
equipment are closed off.
11. Recovered refrigerant shall not be charged into another refrigerating
system unless it has been cleaned and checked.
12. When equipment has been decommissioned, attach a signed label which
includes the date of decommissioning.
A2L Application Considerations
This product is listed to UL standard 60335-2-40, Household and Similar
Electrical Appliances Safety Part 2-40: Particular Requirements for
Electrical Heat Pumps, Air-Conditioners and Dehumidifiers, which defines safe
design and use strategies for equipment using A2L refrigerants. This standard
limits the refrigerant concentration in a space in the event of a refrigerant
leak. To meet the requirements, the UL standard defines minimum room area,
refrigerant charge limit, minimum circulation airflow and/or ventilation
airflow requirements, and limits the use of ignition sources in spaces. The
standard may require a unit refrigerant leak detection system.
For equipment with R-454B and charge amounts less than or equal to 3.91 lbs
per circuit, this UL standard does not prescribe a room area limit and does
not require a refrigerant leak detection system or any circulation airflow or
ventilation airflow mitigation strategies. However, ignition sources in
ductwork must be evaluated.
Depending on the application, a specific requirement of ANSI/ASHRAE Standard
15, Safety Standard for Refrigeration Systems, could be more stringent than UL
60335-2-40 requirements. See Refrigeration Systems and Machinery Rooms
Application Considerations for Compliance with ASHRAE® Standard 15-2022
Application Engineering Manual (APP-APM001*-EN) for more information.
Ignition Sources in Ductwork
Do not install open flames in the ductwork. Hot surfaces exceeding 700°C
(1290°F) should not be installed in the ductwork unless the average airflow
velocity is not less than 1.0 ms (200 ftmin) across the heater and proof of
airflow is verified before system is energized.
Electric heaters can exceed the surface temperature limit if airflow
distribution is poor, or insufficient airflow is provided over the heater.
Surface temperatures of most gas heaters do not exceed the surface temperature
limits due to ANSI construction requirements.
Ignition Sources in Unit
This UL-listed unit does not contain any ignition sources. All potential
ignition sources, (including factory or field installed accessory electric
heaters, gas heaters, relays, and contactors) were evaluated during product UL
listing.
RT-SVX094A-EN
A2L Information
Minimum Room Area Limits (Refrigerant charge greater than 3.91 lb per circuit)
Equipment with R454B charge amounts greater than 3.91 lb per circuit may
require additional circulation or ventilation airflow mitigation strategies.
In this case, two minimum room area (Amin) thresholds:
· The first threshold defines when equipment serving a single room is required
to provide circulation airflow, either continuous or activated by a leak
detection system. A ducted system requires circulation airflow
Table 2. Minimum room area
Tonnage
Charge
lbs
kg
15
12.6
5.7
17.5
13.5
6.1
20
15.2
6.9
25
14.4
6.5
Minimum Room Area (Amin) Adjustments
Use equation below to adjust the minimum room area, as applicable, based on
the unit’s installation height, altitude, and occupancy level it serves.
Amin.adj = Nameplate Amin x Altitude Adj x Height Adj x Focc
Table 3. Altitude adjustment factor
Altitude (ft)
Amin Adjustment
Sea Level to 2000
1
2001 to 4000
1.05
4001 to 6000
1.11
6001 to 8000
1.17
In addition, Amin can be adjusted if the unit is installed in a room at a
height that is higher than the minimum height shown on the unit. To adjust
Amin, multiply by the ratio of the unit minimum release height (in meters) /
actual release height (in meters). Use 0.6 m in the ratio for unit minimum
installation heights less than or equal to 0.6 m.
For institutional occupancies, ASHRAE Standard 15 applies an additional
adjustment factor Focc to the amount of a charge allowed in a space. To
calculate the adjusted Amin for institutional occupancies, multiply the Amin
on the nameplate by two.
EXAMPLE 1: 20 Ton Packaged Rooftop Multi-Zone VAV System Serving an
Institutional Occupancy Space
The packaged unit serves 7600 ft2 of a nursing home located at an attitude of
4000 ft. The unit has two equally charged 10 ton refrigeration circuits. Each
circuit has 12 lbs of refrigerant with a minimum room area requirement of 180
ft2 with a 2.2 m release height.
TAmin.adj = 180 ft2 x 1.05 x 2 = 378 ft2
RT-SVX094A-EN
unless the smallest room it serves is larger than the adjusted Amin threshold.
This product contains a leak detection system if a circuit charge is greater
than 3.91 lbs. As a result, no further leak detection system evaluation is
required.
· The second threshold defines when additional ventilation airflow is
required. If the room area, A or TA, is below the adjusted Amin or TAmin
threshold, additional ventilation is required to remove refrigerant in the
event of a leak. Refer to UL 60335-2-40 Clause GG.8 and ANSIASHRAE Standard 15
Section 7 for natural and mechanical ventilation requirements.
Minimum Room Area
ft2
m2
189.4
17.6
202.7
18.8
227.9
21.2
215.2
20.0
Multiply the altitude adjustment factor in the table below by Amin listed on the unit nameplate or in the Installation, Operation, and Maintenance (IOM) manual.
8001 to 10000
1.24
10001 to 12000
1.32
12001 to 14000
1.41
14001 to 15000
1.51
Over 15000 1.57
No additional ventilation is required.
EXAMPLE 2: 10 Ton Split System Serving a Single Commercial Occupancy Space
The split system serves a 1500 ft2 manufacturing space at 5000 ft altitude.
The final installed charge of the single circuit 10 ton unit is 20 lb. The
unit has an open return with a release height of 1 m and ducted supply air.
The unit Amin is 660 ft2.
Amin.adj = 660 ft2 x 1.11 = 733 ft2
No additional ventilation is required.
Determining Room Area (A or TA)
The room area (A) is the room area enclosed by the projection to the floor of
the walls, partitions, and doors of the space that the equipment serves. For
ducted systems, total room area (TA) of all rooms connected by ducts, may be
used instead of A.
21
A2L Information
Rooms connected by drop ceilings only are not considered a single room.
Rooms on the same floor of the building, and connected by an open passageway,
can be considered part of the same room if the passageway is a permanent
opening, extends to the floor and is intended for people to walk through.
Adjacent rooms on the same floor of the building and connected by permanent
openings in the walls and/or doors between rooms (including gaps between the
wall and the floor), can be considered part of the same room if the openings
meet the following criteria.
· The opening is permanent and cannot be closed.
· Openings extending to the floor, such as door gaps, need to be at least 20
mm above the floor covering surface.
· Natural ventilations opening areas must meet the requirements of ANSIASHRAE
Standard 15-2022, Section 7.2.3.2.
Rooms that are connected by a mechanical ventilation system can be considered
a single room area if the mechanical ventilation system meets the requirements
of ANSIASHRAE Standard 15-2022, Section 7.6.4.
Leak Detection System (Refrigerant charge greater than 3.91 lb per circuit)
The leak detection system consists of one or more refrigerant detection
sensors. When the system detects a leak, the following mitigation actions will
be initiated until refrigerant has not been detected for at least 5 minutes:
· Energize the supply fan(s) to deliver a required minimum amount of
circulation airflow.
· Disable compressor operation.
· Provide an output signal to fully open all zoning dampers, such as VAV
boxes.
· Provide an output to energize additional mechanical ventilation (if needed).
· Units without airflow proving will disable electric heat sources.
Building fire and smoke systems may override this function.
If the refrigerant sensor has a fault, is at the end of its life, or is
disconnected, the unit will initiate the mitigation actions. Mitigation
actions may be verified by disconnecting the sensor.
The refrigerant sensors do not need service. Use only manufacturer-approved
sensors when replacement is required.
22
RT-SVX094A-EN
Installation
Unit Foundation WARNING
Risk of Roof Collapsing!
Failure to ensure proper structural roof support could cause the roof to
collapse, which could result in death or serious injury and property damage.
Confirm with a structural engineer that the roof structure is strong enough to
support the combined weight of the roofcurb, the unit, and any accessories.
NOTICE
Water Damage!
Failure to follow instructions below could result in equipment and property
damage. Non-factory penetrations through the base of this unit are not
allowed. Any penetration in the base of the unit may affect the water tight
integrity of the unit and lead to water leaks into the conditioned space.
NOTICE
Roof Damage!
System contains oil and refrigerant under high pressure. Roofs should be
protected from exposure to oils and refrigerant in the system. If rooftop is
not protected, damage to the roof may occur.
Important: Refer to local building codes for proper installation. All
installation must comply with local building codes.
Horizontal Units
Notes: · For complete step by step instructions on how to install a Horizontal
Conversion Kit, see Horizontal Duct Conversion Kit FoundationTM Packaged
Rooftop Units 15 to 25 Tons Installation Instructions (ACC-SVN159*- EN). · For
units with optional Condensate Overflow Switch (COF) , the switch will not
work properly if unit is not level or slightly sloped toward switch. · To
assure proper condensate flow during operation the unit and the curb must be
level.
If the unit is installed at ground level, elevate it above the snow line.
Provide concrete footings at each support location with a “full perimeter”
support structure or a slab foundation for support. Refer to for the unit’s
operating and point loading weights when constructing a footing foundation.
If anchoring is required, anchor the unit to the slab using hold down bolts or
isolators. Isolators should be installed to minimize the transmission of
vibrations into the building.
RT-SVX094A-EN
For rooftop applications, if anchoring is required, anchor the unit to the
roof with hold-down bolts or isolators.
Check with a roofing contractor for proper waterproofing procedures.
Ductwork
Elbows with turning vanes or splitters are recommended to minimize air noise
due to turbulence and to reduce static pressure.
When attaching the ductwork to the unit, provide a watertight flexible
connector at the unit to prevent operating sounds from transmitting through
the ductwork.
All outdoor ductwork between the unit and the structure should be weather
proofed after installation is completed. Note: For sound consideration, cut
only the holes in the
roof deck for the ductwork penetrations. Do not cut out the entire roof deck
within the curb perimeter.
If a Curb Accessory Kit is not used:
1. The ductwork can be attached directly to the factoryprovided flanges
around the unit’s supply and return air openings. Be sure to use flexible duct
connections at the unit.
2. For “built-up” curbs supplied by others, gaskets must be installed around
the curb perimeter flange and the supply and return air opening flanges.
General Unit Requirements
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
The checklist listed below is a summary of the steps required to successfully
install a commercial unit. This checklist is intended to acquaint the
installing personnel with what is required in the installation process. It
does not replace the detailed instructions called out in the applicable
sections of this manual.
Check the unit for shipping damage and material shortage; file a freight claim
and notify appropriate sales representative.
Verify correct model, options and voltage from nameplate.
23
Installation
Verify that the installation location of the unit will provide the required
clearance for proper operation.
Assemble and install the roof curb (if applicable). Refer to the latest
edition of the curb installers guide that ships with each curb kit.
Fabricate and install ductwork; secure ductwork to curb.
Rigging the unit.
Set the unit onto the curb; check for levelness.
Ensure unit-to-curb seal is tight and without buckles or cracks.
Install and connect a condensate drain line to the evaporator drain
connection.
Factory Installed Economizer
· Ensure the economizer has been pulled out into the operating position. Refer
to the standard or low leak economizer Installation Instructions for proper
position and setup.
· Install all access panels.
Controller Wiring Schematic – LLE
For additional information, see Installation Instructions — ACC-SVN311*-EN.
Main Electrical Power Requirements
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors before servicing could
result in death or serious injury. Disconnect all electric power, including
remote disconnects and discharge all motor start/run capacitors before
servicing. Follow proper lockout/ tagout procedures to ensure the power cannot
be inadvertently energized. For variable frequency drives or other energy
storing components provided by Trane or others, refer to the appropriate
manufacturer’s literature for allowable waiting periods for discharge of
capacitors. Verify with a CAT III or IV voltmeter rated per NFPA 70E that all
capacitors have discharged.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury.
All field wiring MUST be performed by qualified personnel. Improperly
installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for field wiring
installation and grounding as described in NEC and your local/state/national
electrical codes.
Verify that the power supply complies with the unit nameplate specifications.
Inspect all control panel components; tighten any loose connections.
Connect properly sized and protected power supply wiring to a field-supplied/
installed disconnect switch and to the main power terminal block (HTB1) in the
unit control panel.
Install proper grounding wires to an earth ground. See Table 4, p. 24 for
ground wire torque.
Table 4. Ground wire torque
Ground wire size (AWG)
Torque (in-lbs)
10 – 14
35
8
40
4-6
45
2/0 – 0
50
Note: All field-installed wiring must comply with NEC and applicable local
codes.
Electric Heat Requirements
· Verify that the power supply complies with the electric heater
specifications on the unit and heater nameplate.
· Inspect the heater junction box and control panel; tighten any loose
connections.
· Check electric heat circuits for continuity.
· Low Voltage Wiring (AC and DC) Requirements.
· Install the zone thermostat, with or without switching subbase.
· Connect properly sized control wiring to the proper termination points
between the zone thermostat and the unit control panel.
24
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Installation
Condensate Drain Configuration
An evaporator condensate drain connection is provided on each unit. Refer to
“Dimensional Data,” p. 10 for the appropriate drain location. Note: Use 1-inch
PVC pipe to connect to the drain pan
outlet provided in the unit. This is a slip fit joint (no threads). Do not use
PVC glue to connect condensate drain, thread sealing compound or Teflon tape
may be used.
A condensate trap must be installed at the unit due to the drain connection
being on the “negative pressure” side of the fan.
A condensate drain line must be connected to the P-Trap. Pitch the drain lines
at least 0.5-inch for every 10 feet of horizontal run to assure proper
condensate flow. Do not allow the horizontal run to sag causing a possible
doubletrap condition which could result in condensate backup due to “air
lock”.
Filter Installation
Each unit ships with 2-inch filters installed. The quantity of filters is
determined by unit size. Access to the filters is obtained by removing the
filter access panel.
Refer to the unit Service Facts (shipped with each unit) for filter
requirements Note: Do not operate the unit without filters.
Field Installed MERV13 Filters
Optional MERV13 filters are available for purchase. Replace standard filters
with MERV13 Filters according to the installation instructions provided in the
kit.
Field-Installed Power Wiring
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
An overall dimensional layout for the standard field installed wiring entrance
into the unit is illustrated in the Dimensional Data chapter. To verify the
unit’s supply power wiring is properly sized and installed, follow the
guidelines outlined below. Note: All field-installed wiring must conform to
NEC
guidelines as well as state and Local codes.
Verify that the power supply available is compatible with the unit’s nameplate
ratings. The available supply power must be within 10 percent of the rated
voltage stamped on the nameplate. Use only copper conductors to connect the
power supply to the unit.
NOTICE
Use Copper Conductors Only!
Failure to use copper conductors could result in equipment damage as the
equipment was not designed or qualified to accept other types of conductors.
Note: If the unit is not equipped with an optional factory installed nonfused
disconnect switch or circuit breaker, a field supplied disconnect switch must
be installed at or near the unit in accordance with the National Electrical
Code (NEC latest edition).
Main Unit Power
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could result in death or serious
injury. Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/ tagout procedures to ensure the power can
not be inadvertently energized. Verify that no power is present with a
voltmeter.
WARNING
Electrical Shock Hazard!
Failure to follow instructions below could result in death or serious injury.
Properly connect the system’s oversized protective earthing (grounding)
terminal(s).
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
RT-SVX094A-EN
25
Installation
Standard Wiring
The electrical service must be protected from over current and short circuit
conditions in accordance with NEC requirements.
Protection devices must be sized according to the electrical data on the
nameplate.
· If the unit is not equipped with an optional factory installed nonfused
disconnect switch, a field supplied disconnect switch must be installed at or
near the unit in accordance with the National Electrical Code (NEC latest
edition).
· Location of the applicable electrical service entrance is illustrated in
“Dimensional Data,” p. 10. Complete the unit’s power wiring connections onto
either; the main terminal block HTB1 inside the unit control panel, the
factory mounted nonfused disconnect switch (UCD), or the electric heat
terminal block. Refer to the customer connection diagram that shipped with the
unit for specific termination points.
· Provide proper grounding for the unit in accordance with local and national
codes. See Table 5, p. 26 for ground wire torque.
Table 5. Ground wire torque
Ground wire size (AWG)
Torque (in-lbs)
10 – 14
35
8
40
4-6
45
2/0 – 0
50
Optional TBUE Wiring (Through-theBase Electrical Option)
· Location of the applicable electrical service is illustrated below. Refer to
the customer connection diagram that is shipped with the unit for specific
termination points. The termination points, depending on the customer option
selected would be a factory mounted nonfused disconnect switch (UDC).
· Provide proper grounding for the unit in accordance with local and national
codes. See Table 6, p. 26 for ground wire torque.
Table 6. Ground wire torque
Ground wire size (AWG)
Torque (in-lbs)
10 – 14
35
8
40
Table 6. Ground wire torque (continued)
Ground wire size (AWG)
Torque (in-lbs)
4-6
45
2/0 – 0
50
Figure 13. Through-the-base electrical option
ELECTRO MECHANICAL TBU FIELD WIRING. ROUTE FIELD WIRING AS SHOWN.
Control Power Transformer
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could result in death or serious
injury. Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/ tagout procedures to ensure the power can
not be inadvertently energized. Verify that no power is present with a
voltmeter.
The 24-volt control power transformers should be used only with the
accessories called out in this manual.
Transformers rated greater than 50 VA are equipped with internal circuit
breakers. If a circuit breaker trips, turn OFF all power to the unit before
attempting to reset it.
The transformer is located in the control panel. The circuit breaker is
located on the left side of the transformer and can be reset by pressing in on
the black reset button.
26
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Installation
Controls using DC Analog Input/Outputs (Standard Low Voltage Multi conductor Wire)
Before installing any connecting wiring between the unit and components utilizing a DC analog inputoutput signal, refer to the Dimensions and Weights chapter for the electrical access locations provided on the unit.
· Table 7, p. 27 lists the conductor sizing guidelines that must be followed when interconnecting the DC binary output devices and the system components utilizing a DC analog input/output signal to the unit.
Notes:
Resistance in excess of 2.5 ohms per conductor can cause deviations in the accuracy of the controls. Confirm the wiring between controls and the unit termination point does not exceed two and a half (2.5) ohms/conductor for the length of the run.
· Do not run the electrical wires transporting DC signals in or around conduit housing high voltage wires.
DC Conductors
Table 7. Zone sensor module wiring
Distance from Unit to Control 0 – 150 feet 0 – 45.7 m
151 – 240 feet 46 – 73.1 m
Recommended Wire Size 22 gauge 0.33 mm2 20 gauge 0.50 mm2
Table 7. Zone sensor module wiring (continued)
Distance from Unit to Control 241 -385 feet 73.5 – 117.3 m 386 – 610 feet
117.7 – 185.9 m 611 – 970 feet
186.2 – 295.7 m
Recommended Wire Size 18 gauge 0.75 mm2 16 gauge 1.3 mm2 14 gauge 0.2 mm2
Note: See SymbioTM 700 unit controls schematic, 12134349, for controls wiring.
Space Temperature Averaging
Space temperature averaging is accomplished by wiring a number of remote
sensors in a series/parallel circuit.
When using the BAYSENS016 or BAYSENS077, at least four sensors are required
to accomplish space temperature averaging.
· Example #1 illustrates two series circuits with two sensors in each circuit
wired in parallel. The square of any number of remote sensors is required.
· Example #2 illustrates three sensors squared in a series/parallel circuit.
Using BAYSENS077*, two sensors are required to accomplish space temperature
averaging.
· Example #3 illustrates the circuit required for this sensor. The table below
lists the temperature versus resistance coefficient for all sensors.
RT-SVX094A-EN
27
Installation
Figure 14. Examples
Note: Wiring pin numbers are for reference only. There are multiple smoke
detector systems that could have differently numbered pins. For correct wiring
details, refer to the specific smoke detector, ship-with literature
Table 8. Temperature vs. resistance
Temperature
Degrees °F
Degrees °C
Nominal Resistance (kOhms)
-20
-28.9
-15
-26.1
-10
-23.3
-5
-20.6
0
-17.8
5
-15.0
10
-12.2
15
-9.4
20
-6.7
25
-3.8
170.1 143.5 121.4 103.0 87.56 74.65 63.80 54.66 46.94 40.40
28
Table 8. Temperature vs. resistance (continued)
Temperature
Degrees °F
Degrees °C
Nominal Resistance (kOhms)
30
-1.1
35
1.7
40
4.4
45
7.2
50
10.0
55
12.8
60
15.6
65
18.3
70
21.1
75
23.9
80
26.7
85
29.4
90
32.2
95
35.0
34.85 30.18 26.22 22.85 19.96 17.47 15.33 13.4 11.89 10.50 9.297 8.247 7.330 6.528
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Installation
Voltage Imbalance
Three phase electrical power to the unit must meet stringent requirements for
the unit to operate properly. Measure each leg (phase-to-phase) of the power
supply.
Each reading must fall within the utilization range stamped on the unit
nameplate. If any of the readings do not fall within the proper tolerances,
notify the power company to correct this situation before operating the unit.
Excessive three phase voltage imbalance between phases will cause motors to
overheat and eventually fail. The maximum allowable voltage imbalance is 2
percent.
Measure and record the voltage between phases 1, 2, and 3 and calculate the
amount of imbalance as follows:
% Voltage Imbalance = (100 x (AV – VD)) / AV where;
· V1, V2, V3 = Line voltage readings
· AV (Average Voltage) = (V1 + V2 + V2) / 3
· VD = Line voltage reading that deviates the farthest from the average
voltage
Example:
The supply power line voltage readings (V1, V2, V3) are 221, 230, and 227
respectively.:
· AV (Average Voltage) = (221 + 230 + 227) / 3 = 226 Avg.
· VD (reading farthest from average) = 221
· % Voltage Imbalance = (100 + 226 + 221) / 226 = 2.2%
The 2.2 percent imbalance in this example exceeds the maximum allowable
imbalance of 2.0 percent. This much imbalance between phases can equal as much
as a 20 percent current imbalance with a resulting increase in motor winding
temperatures that will decrease motor life.
If the voltage imbalance is over 2 percent, notify the proper agencies to
correct the voltage problem before operating this equipment.
Electrical Phasing (Three Phase Motors)
The compressor motor(s) and the supply fan motor are internally connected for
the proper rotation when the incoming power supply is phased as A, B, C.
Proper electrical supply phasing can be quickly determined and corrected
before starting the unit by using an instrument such as an Associated Research
Model 45 Phase Sequence Indicator and following the steps below:
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could result in death or serious
injury. Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/ tagout procedures to ensure the power can
not be inadvertently energized. Verify that no power is present with a
voltmeter.
RT-SVX094A-EN
1. Turn the field supplied disconnect switch that provides power to the main
power terminal block or to the “Line” side of the optional factory mounted
disconnect switch to the “Off” position.
2. Connect the phase sequence indicator leads to the terminal block or to the
“Line” side of the optional factory mounted disconnect switch as follows:
· Black (phase A) to L1
· Red (phase B) to L2
· Yellow (phase C) to L3
3. Close the field supplied main power disconnect switch or circuit protector
switch that provides the supply power to the unit.
WARNING
Live Electrical Components!
Failure to follow all electrical safety precautions when exposed to live
electrical components could result in death or serious injury. When it is
necessary to work with live electrical components, have a qualified licensed
electrician or other individual who has been properly trained in handling live
electrical components perform these tasks.
4. Observe the ABC and CBA phase indicator lights on the face of the
sequencer. The ABC indicator light will glow if the phase is ABC. If the CBA
indicator light glows, open the disconnect switch or circuit protection switch
and reverse any two power wires.
5. Restore the main electrical power and recheck the phasing. If the phasing
is correct, open the disconnect switch or circuit protection switch and remove
the phase sequence indicator.
Compressor Crankcase Heaters
NOTICE
Compressor Failure!
Failure to follow instruction below could result in compressor failure. Unit
must be powered and crankcase heaters energized at least 8 hours BEFORE
compressors are started.
Each compressor can be equipped with a crankcase heater. The proper operation
of the crankcase heater is important to maintain an elevated compressor oil
temperature during the “Off” cycle to reduce oil foaming during compressor
starts. Oil foaming occurs when refrigerant condenses in the compressor and
mixes with the oil. In lower ambient conditions, refrigerant migration to the
compressor could increase.
When the compressor starts, the sudden reduction in crankcase pressure causes
the liquid refrigerant to boil rapidly causing the oil to foam. This condition
could
29
Installation
damage compressor bearings due to reduced lubrication and could cause
compressor mechanical failures.
Before starting the unit in the “Cooling” mode, set the system switch to the
“Off” position and turn the main power disconnect to the “On” position and
allow the crankcase heater to operate a minimum of 8 hours.
Before closing the main power disconnect switch, insure that the
“System”selection switch is in the “Off” position and the “Fan” selection
switch is in the “Auto” position.
Close the main power disconnect switch and the unit mounted disconnect switch,
if applicable.
Checklist
Use the following checklist in conjunction with the general checklist
(“General Unit Requirements,” p. 23) to ensure that the unit is properly
installed and ready for operation.
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could result in death or serious
injury. Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/ tagout procedures to ensure the power can
not be inadvertently energized. Verify that no power is present with a
voltmeter.
Check all electrical connections for tightness and “point of termination”
accuracy.
Verify that the condenser airflow is unobstructed.
Verify that the condenser fan and indoor blower turn freely without rubbing
and are properly tightened on the shafts.
Check the supply fan belts for proper tension and the fan bearings for
sufficient lubrication. If the belts require adjustment, or if the bearings
need lubricating, refer to the maintenance section of this manual for
instructions.
Verify that a condensate trap is installed and the piping is properly sized
and pitched.
Verify that the correct size and number of filters are in place.
Inspect the interior of the unit for tools and debris and install all panels
in preparation for starting the unit.
Factory-Mounted Unit Options
Unit Disconnect (FIYUDC)
WARNING
Hazardous Voltage w/Capacitors!
Failure to disconnect power and discharge capacitors before servicing could
result in death or serious injury. Disconnect all electric power, including
remote disconnects and discharge all motor start/run capacitors before
servicing. Follow proper lockout/ tagout procedures to ensure the power cannot
be inadvertently energized. Verify with a CAT III or IV voltmeter rated per
NFPA 70E that all capacitors have discharged.
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
Important: All phases of this installation must comply with NATIONAL, STATE,
and LOCAL CODES. In addition to local codes, the installation must comply with
National Electric Code – ANSI/ NFPA NO. 70 LATEST REVISION.
1. Field connections are made by removing the compressor access panel on the
front of the unit. Unscrew the assembly outside of the disconnect switch. This
assembly is located in the condenser section of the unit.
Both high and low voltage power can be routed through the base or through the
front corner post where the disconnect enclosure is mounted. The hole is sized
for 1 1/2-in. conduit.
2. If the conduit required for your application is larger than 1 1/2-in.,
remove the termination plate and connect to the larger hole using field
supplied reducing washers.
3. Route the power wires and ground conductor through conduit and into the
bottom of the factory installed disconnect switch. Connect the power
conductors to the lugs provided. Connect the ground wire to the unit ground
lug. See Table 9, p. 31 for ground wire torque.
30
RT-SVX094A-EN
Table 9. Ground wire torque
Ground wire size (AWG) 10 – 14 8 4-6 2/0 – 0
Torque(in-lbs) 35 40 45 50
Note: Wire size for the length of run should be determined using the circuit
ampacity found on the unit nameplate and the N.E.C.
4. Route low voltage (class II), control wiring through hole in base of unit
but not through high voltage conduit. Feed control wiring through bushing
provided on side panel. Route wires through loose wire ties provided.
5. Tighten the wire ties. Secure the excess wire bundle under the wire ties
in the outdoor section. Do not leave excess wire in the electrical enclosure.
Use the unit wiring diagram to make the low voltage connections.
Figure 15. Filed wiring route
Installation
Power Wiring Conduit
Seal Between Wiring and Conduit with Weather Proof Sealer to Prevent Air
Leakage
Control Wiring Conduit
RT-SVX094A-EN
31
Pre Start
Verifying Proper Air Flow (Units with Belt Drive Indoor Fan)
The system’s performance and reliability is closely associated with, and
dependent on proper airflow supplied both to the space that is being
conditioned and across the evaporator coil. The indoor fan speed is changed by
opening or closing the adjustable motor sheave.
Symbio Service and Installation Mobile App
The SymbioTM Service and Installation mobile app is accessible through mobile
devices (phones and tablets) via Bluetooth connectivity or via Trane Connect.
The intuitive mobile app feels natural to technicians and operators. They will
quickly be able to view equipment status and alarms, perform start-up tasks,
change configurations, test the equipment’s performance in specific modes, and
much more. Free for download from App Store (Apple iOS) and Google Play
(Android devices). Figure 16. Symbio Service and Installation app
Figure 18. Symbio 700 service test mode
To download the SymbioTM Service and Installation Mobile App scan the code
with a mobile phone camera or naviagate to the app store and search for
Symbio. Figure 17. Download the Symbio Service and Installation app
Symbio Controls
The SymbioTM 700 supports a Service Test Mode that can be used to energize the
various components of the system, either to support general system start-up
tasks or to support troubleshooting. The user can initiate Service Test Mode
through the controller user interfaces, including the Symbio Service and
Installation mobile application. The modes shown below can be initiated.
Depending on the equipment configuration, the controller will energize the
appropriate outputs. A user-selected timeout value will determine how long the
controller will remain in any given state once initiated. For detailed
information on how each Service Test State is interpreted based on the
equipment’s configuration, see SymbioTM 700 with Foundation Packaged Rooftop
Units Application Guide (ACCAPG004*-EN).
32
RT-SVX094A-EN
33
RT-SVX094A-EN
Table 10. Service test state request
Device Request / Service Test Step(a)
Supply fan On/Off request
Supply fan speed request (VVZT, CVZT)
Outdoor air damper position request
Compressor cool stage
request
Condenser Fan (Info Only)(b)
Inactive Fan On Fan On Econ Open
High Fan Speed Econ Open
In Control ON ON
ON
In Control Min Min
100
In Control Min 100
100
In Control 0 0
0
In Control In Control In Control
In Control
Ventilation Low Fan Speed
ON
Min
Design Min
0
In Control
Ventilation Mid Fan Speed
ON
Effective Mid(c)
Design Mid
0
In Control
Ventilation High Fan Speed
ON
100
Design Max
0
In Control
Cool 1
ON
Min for Capacity
Min
1
In Control
Cool 2
ON
Min for Capacity
Min
2
In Control
Cool 3
ON
Min for Capacity
Min
3
In Control
Cool 4
ON
Min for Capacity
Min
4
In Control
Cool 5
ON
Min for Capacity
Min
5
In Control
Heat 1
ON
100
Min
0
In Control
Heat 2
ON
100
Min
0
In Control
(a) Service test mode is allowed to perform Dx cooling and heating operation regardless of the Refrigerant Mitigation Active status. (b) Condenser fan is always in control during active service test mode. (c) Supply Fan Speed Request “Effective Mid” equals to ( Effective Maximum Fan Speed + Effective Minimum Fan Speed )/2.
Aux heat stage request
Relief fan On/ Off request
Heat cool mode status (VVZT, CVZT)
In Control 0 0
In Control In Control In Control
In Control Test Test
0
In Control
Test
0
0
In Control
Test
0
In Control
Test
0
In Control
Test
0
In Control
Test
0
In Control
Test
0
In Control
Test
0
In Control
Test
1
In Control
Test
2
In Control
Test
Pre Start
selecting the unit operating stage desired. The unit can be left in any test
step for up to one hour (adjustable to values between 1 and 120 minutes)
before Service Test will automatically terminate. Once Service Test has been
terminated, a system reset will occur and the unit will revert to the normal
system control.
Upon powering the unit, the Symbio 700 performs self diagnostic checks to verify all internal controls are functional. When the user interface is ready or the mobile app is connected to the Symbio 700 controls, use the following test procedure to start the unit at the control panel. Each test step can be activated individually by
Start-Up
Symbio 700 Controls Sequence of Operation
These units are offered with SymbioTM 700 controls. Refer to Symbio 700
Controller with Foundation Packaged Rooftop Units 15 to 25 Tons Application
Guide (ACCAPG004*-EN) for more details on sequence of operation.
Compressor Start-Up
1. Attach a set of service gauges onto the suction and discharge gauge ports
for each circuit. Refer to the refrigerant circuit illustration in the Service
Facts.
Scroll Compressors
a. Once each compressor has started, verify that the rotation is correct. If
wired correctly the suction pressure should drop and the discharge pressure
should rise. If a scroll compressor is rotating backwards, it will not pump
and a loud rattling sound can be observed.
b. If the electrical phasing is correct, before condemning a compressor,
interchange any two leads (at the compressor Terminal block) to check the
internal phasing. Refer to the following illustration for the compressor
terminal/phase identification. Do not allow the compressor to operate
backwards for more than 5 seconds. Operation for a period of time longer than
this will result in compressor damage.
Note: Copeland YA scroll compressors for R-454B units use Trane OIL00094.
Compressor types and appropriate oil charge is listed in the following tables.
Table 11. Compressor types
Tonnage
Compressor 1
Compressor 2
EDK180 EDK210 EDK240 EDK300
YA104K1E YA122K1E YA137K1E YA154K1E
YA51K1E YA61K1E YAS76K1E YAS91K1E
Table 12. POE Oil recharge amount (fl. oz.)
Tonnage
Compressor 1
Compressor 2
EDK180
81
36
EDK210
81
36
EDK240
118
54
EDK300
118
54
2. After the compressor and condenser fan have started and operated for
approximately 30 minutes, observe the operating pressures. Compare the
operating pressures to the operating pressure curve in the Service Facts.
3. Check system subcooling. Follow the instruction listed on the subcooling
charging curve in the Service Facts.
4. Repeat Step 1 through Step 3 for each refrigerant circuit.
5. To stop the SERVICE TEST, turn the main power disconnect switch to the OFF
position or proceed to the next component start-up procedure. Remove
electromechanical test mode connections (if applicable).
Heating Start-Up
1. Clamp an amp meter around one of 1st stage heater power wires at the
heater contactor.
2. Verify that the heater stage is operating properly. 3. Clamp an amp meter
around one of 2nd stage heater
power wires at the heater contactor (if applicable).
4. Verify that the heater stage is operating properly.
5. To exit Service Test Mode, choose the “Inactive” service test step. Once
Service Test is terminated, a system reset occurs and the unit reverts to the
normal system control.
Final System Setup
After completing all of the pre-start and start-up procedures outlined in the
previous sections (i.e., operating the unit in each of its modes through all
available stages of cooling and heating), perform these final checks before
leaving the unit:
Program the Night Setback (NSB) panel (if applicable) for proper unoccupied
operation. Refer to the programming instructions for the specific panel.
Verify that the Remote panel “System” selection switch, “Fan” selection
switch, and “Zone Temperature” settings for automatic operation are correct.
Inspect the unit for misplaced tools, hardware, and debris.
Verify that all exterior panels including the control panel doors and
condenser grilles are secured in place.
Close the main disconnect switch or circuit protector switch that provides the
supply power to the unit’s terminal block or the unit mounted disconnect
switch.
34
RT-SVX094A-EN
Maintenance
Make sure all personnel are standing clear of the unit before proceeding. The
system components will start when the power is applied.
Fan Belt Adjustment-Belt Drive Units
WARNING
Rotating Components!
Failure to disconnect power before servicing could result in rotating
components cutting and slashing technician which could result in death or
serious injury. Disconnect all electric power, including remote disconnects
before servicing. Follow proper lockout/ tagout procedures to ensure the power
can not be inadvertently energized.
The fan belts must be inspected periodically to assure proper unit operation.
Replacement is necessary if the belts appear frayed or worn. Units with dual
belts require a matched set of belts to ensure equal belt length.
When removing or installing the new belts, do not stretch them over the
sheaves. Loosen the belts using the belt tension adjustment bolts on the motor
mounting base.
Once the new belts are installed, using a Browning or Gates tension gauge (or
equivalent), adjust the belt tension as follows:
1. To determine the appropriate belt deflection:
a. Measure the center-to-center shaft distance (in inches) between the fan and
motor sheaves.
b. Divide the distance measured in Step 1a by 64; the resulting value
represents the amount of belt deflection that corresponds to the proper belt
tension.
2. Set the large O-ring on the belt tension gauge at the
deflection value determined in Step 1b.
3. Set the small O-ring at zero on the force scale of the gauge plunger.
4. Place the large end of the gauge at the center of the belt span; then
depress the gauge plunger until the large O-ring is even with the top of the
next belt or even with a straightedge placed across the fan and motor sheaves.
5. Remove the belt tension gauge. The small O-ring now indicates a number
other than zero on the plunger’s force scale. This number represents the force
(in pounds) required to give the needed deflection.
6. Compare the “force” scale reading (Step 5) with the appropriate “force”
value listed in the Belt tension table. If the “force” reading is outside the
range, readjust the belt tension. Note: Actual belt deflection “force” must
not exceed the maximum “force” value shown in the Belt tension measurement and
deflection ranges table.
7. Recheck the belt tension at least twice during the first 2 to 3 days of
operation. Belt tension may decrease until the new belts are “run in”.
Figure 19. Belt tension gauge
Table 13. Belt tension measurement and deflection ranges (in/lb)
Belts Cross Section
A
B
Small P.D Range (in)
3.03.6 3.84.8 5.07.0 3.44.2 4.45.6 5.88.8
Super Gripbelts (in)
Min.
Max.
3.00
4.50
3.50
5.00
4.00
5.50
4.00
5.50
5.12
7.12
6.37
8.75
Deflection Force (lb)
Gripnotch (in)
Min.
Max
3.87
5.50
4.50
6.25
5.00
6.87
5.75
8.00
6.50
9.12
7.37
10.12
Steel Cable Gripbelts (in)
Min.
Max.
3.25
4.00
3.75
4.75
4.25
5.25
4.50
5.50
5.75
7.25
7.00
8.75
RT-SVX094A-EN
35
Maintenance
Table 14. Belt tension measurement and deflection ranges (mm/kg)
Belts Cross Section
A
B
Small P.D Range (mm)
13.316.0 16.921.4 22.031.1 15.118.7 19.624.9 25.839.1
Super Gripbelts (mm)
Min.
Max.
13.3
20.0
15.6
22.2
17.8
24.5
17.8
24.5
22.8
31.7
28.4
38.9
Deflection Force (kg)
Gripnotch (mm)
Min.
Max.
17.2
24.5
20.0
27.8
22.2
30.6
25.6
35.6
28.9
40.6
32.8
45.0
Steel Cable Gripbelts (mm)
Min.
Max
14.5
17.8
16.7
21.1
18.9
23.4
20.0
24.5
25.6
32.3
31.1
38.9
Monthly Maintenance
Before completing the following checks, turn the unit OFF and lock the main
power disconnect switch open.
WARNING
Hazardous Voltage!
Failure to disconnect power before servicing could result in death or serious
injury. Disconnect all electric power, including remote disconnects before
servicing. Follow proper lockout/ tagout procedures to ensure the power can
not be inadvertently energized. Verify that no power is present with a
voltmeter.
Filters
Inspect the return air filters. Clean or replace them if necessary. Refer to
the unit Service Facts for filter information.
Condensate Overflow Switch
During maintenance, the switch float (black ring) must be checked to ensure
free movement up and down.
Cooling Season
Check the unit’s drain pans and condensate piping to ensure that there are no
blockages.
Inspect the evaporator and condenser coils for dirt, bent fins, etc. If the
coils appear dirty, clean them according to the instructions described in
“Coil Cleaning,” p. 37.
Manually rotate the condenser fans to ensure free movement and check motor
bearings for wear. Verify that all of the fan mounting hardware is tight.
Inspect the F/A-R/A damper hinges and pins to ensure that all moving parts are
securely mounted. Keep the blades clean as necessary.
WARNING
Rotating Components!
Failure to disconnect power before servicing could result in rotating
components cutting and slashing technician which could result in death or
serious injury. During installation, testing, servicing and troubleshooting of
this product it may be necessary to work with live and exposed rotating
components. Have a qualified or licensed service individual who has been
properly trained in handling exposed rotating components, perform these tasks.
NOTICE
Equipment Damage!
Forcibly turning the motor shaft can damage the gear train and motor beyond
repair. Never turn the motor shaft by hand or with a wrench.
Verify that all damper linkages move freely; lubricate with white grease, if
necessary.
Check supply fan motor bearings; repair or replace the motor as necessary.
Check the fan shaft bearings for wear. Replace the bearings as necessary.
Check the supply fan belt(s). If the belts are frayed or worn, replace them.
Refer to the “Fan Belt AdjustmentBelt Drive Units,” p. 35 for belt replacement
and adjustments.
Verify that all wire terminal connections are tight.
Remove any corrosion present on the exterior surfaces of the unit and repaint
these areas.
Generally inspect the unit for unusual conditions (e.g., loose access panels,
leaking piping connections, etc.)
Make sure that all retaining screws are reinstalled in the unit access panels
once these checks are complete.
With the unit running, check and record the following:
36
RT-SVX094A-EN
Maintenance
ambient temperature
compressor oil level (each circuit)
compressor suction and discharge pressures (each circuit)
superheat and subcooling (each circuit)
Record this data on an “operator’s maintenance log” like the one shown in
Sample maintenance log table in Final Process Section. If the operating
pressures indicate a refrigerant shortage, measure the system superheat and
system subcooling. For guidelines, refer to “Compressor Start-Up,” p. 34.
Important: Do not release refrigerant to the atmosphere! If
adding or removing refrigerant is required, the service technician must comply
with all federal, state and local laws. Refer to general service bulletin
MSCU-SB-1 (latest edition).
Heating Season
Inspect the unit’s air filters. If necessary, clean or replace them.
Check supply fan motor bearings; repair or replace the motor as necessary.
Inspect both the main unit control panel and heat section control box for
loose electrical components and terminal connections, as well as damaged wire
insulation. Make any necessary repairs.
Verify that the electric heat system operates properly.
Coil Cleaning
Regular coil maintenance, including annual cleaning enhances the unit’s
operating efficiency by minimizing the following:
· Compressor head pressure and amperage draw
· Evaporator water carryover
· Fan brake horsepower
· Static pressure losses
· Airflow reduction
At least once each year, or more often if the unit is located in a “dirty”
environment, clean the condenser coils using the instructions outlined below.
Be sure to follow these instructions as closely as possible to avoid damaging
the coils.
WARNING
Hazardous Chemicals!
Failure to follow this safety precaution could result in death or serious
injury. Coil cleaning agents can be either acidic or highly alkaline and can
burn severely if contact with skin or eyes occurs. Handle chemical carefully
and avoid contact with skin. ALWAYS wear Personal Protective Equipment (PPE)
including goggles or face shield, chemical resistant gloves, boots, apron or
suit as required. For personal safety refer to the cleaning agent
manufacturer’s Materials Safety Data Sheet and follow all recommended safe
handling practices.
Microchannel (MCHE) Coils
NOTICE
Coil Damage!
Failure to follow instructions below could result in coil damage. DO NOT use
any detergents with microchannel condenser coils. Use pressurized water or air
ONLY, with pressure no greater than 600psi. For additional information
regarding the proper microchannel coil cleaning procedure, refer to
RTSVB83*-EN
Due to the soft material and thin walls of the MCHE coils, the traditional
field maintenance method recommended for Round Tube Plate Fin (RTPF) coils
does not apply to microchannel coils. Moreover, chemical cleaners are a risk
factor to MCHE due to the material of the coil. The manufacturer does not
recommend the use of chemical cleaners to clean microchannel coils. Using
chemical cleaners could lead to warranty claims being further evaluated for
validity and failure analysis.
The recommended cleaning method for microchannel condenser coils is
pressurized water or air with a nonpinpoint nozzle and an ECU of at least 180
with pressure no greater than 600 psi. To minimize the risk of coil damage,
approach the cleaning of the coil with the pressure washer aimed perpendicular
to the face of the coil during cleaning. Optimum clearance between the sprayer
nozzle and the microchannel coil is 1-inch to 3-inch.
RT-SVX094A-EN
37
Maintenance
Final Process
For future reference, record the unit data below in the blanks provided. Table
15. Unit data log
Complete Unit Model Number Unit Serial Number Wiring Diagram Numbers (from
unit control panel) -schematic(s)
-connections
Network ID
38
RT-SVX094A-EN
39
RT-SVX094A-EN
Table 16. Sample maintenance log
Date
Current Ambient Temp F/C
Compr. Oil Level
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
Suct. Press. Psig/kPa
Refrigerant Circuit #1
Disch. Press Psig/kPa
Liquid Press Psig/kPa
Superheat F/C
Sub-cool F/C
Compr. Oil Level
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
– ok – low
Suct. Press. Psig/kPa
Refrigerant Circuit #2
Disch. Press Psig/kPa
Liquid Press Psig/kPa
Superheat F/C
Sub-cool F/C
Maintenance
Troubleshooting
WARNING
Hazardous Service Procedures!
Failure to follow all precautions in this manual and on the tags, stickers,
and labels could result in death or serious injury. Technicians, in order to
protect themselves from potential electrical, mechanical, and chemical
hazards, MUST follow precautions in this manual and on the tags, stickers, and
labels, as well as the following instructions: Unless specified otherwise,
disconnect all electrical power including remote disconnect and discharge all
energy storing devices such as capacitors before servicing. Follow proper
lockout/tagout procedures to ensure the power can not be inadvertently
energized. When necessary to work with live electrical components, have a
qualified licensed electrician or other individual who has been trained in
handling live electrical components perform these tasks.
Symbio Controls
Refer to the SymbioTM 700 Controller with FoundationTM Packaged Rooftop Units
15 to 25 Tons Application Guide (ACC-APG004*-EN).
40
RT-SVX094A-EN
Wiring Diagrams
Note: Wiring diagrams can be accessed via e-Library by entering the diagram number in the literature order
SchematicType
Controls Symbio 700
Diagram number 12134903
Power
Symbio 700 Symbio 700
12134904 12134905
Symbio 700
12134906
Symbio 700
12134907
Symbio 700
12134908
Control
Symbio 700
12134909
Symbio 700
12134910
Symbio 700
12134911
Component location
Symbio 700
12134912
Symbio 700
12134913
Symbio 700
12134914
Symbio 700
12134915
Electric heat
Symbio 700 Symbio 700
12134916 12134917
Symbio 700
12134918
Symbio 700
12134919
Symbio 700
12134920
number search field or by contacting technical support.
Voltage 208-575V 208-575V 208-230V 460V, 575V 208-575V 208-575V 208-575V
208-575V 208-575V 208-575V 208-230V
208-230V
208-230V
208-230V
460-575V
460-575V
460-575V
460-575V
Description
SCHEMATIC, SHEET 1, POWER, 15 to 25 tons
SCHEMATIC, SHEET 2, PWR, COOLING ONLY 15 to 25 tons
SCHEMATIC, SHEET 2, PWR, 2-STAGE GH 15 to 25 tons, 208V-230V
SCHEMATIC, SHEET 2, PWR, 2-STAGE GH 15 to 25 tons, 460V/575V
SCHEMATIC, SHEET 3, CONTROLS, SYMBIO 700 UNIT CONTROLS
SCHEMATIC, SHEET 4, CONTROLS, ADAPTOR BOARD UNIT CONTROLS
SCHEMATIC, SHEET 5, CONTROLS, INDOOR OPTIONS
SCHEMATIC, SHEET 6, CONTROLS, FRESH AIR OPTIONS
SCHEMATIC, SHEET 7, CONTROLS, CUSTOMER CONNECTIONS MODULE
DIAGRAM; COMPONENT LOCATION – 15 to 25 tons – 60 HZ
DIAGRAM; SCHEMATIC/COMPONENT LOCATION – ELECTRIC HEAT – 18KW – 208V/
240V
DIAGRAM; SCHEMATIC/COMPONENT LOCATION – ELECTRIC HEAT – 36KW – 208V/
240V
DIAGRAM; SCHEMATIC/COMPONENT LOCATION – ELECTRIC HEAT – 54KW – 208V/
240V
DIAGRAM; SCHEMATIC/COMPONENT LOCATION – ELECTRIC HEAT – 72KW – 208V/
240V
DIAGRAM; SCHEMATIC/COMPONENT LOCATION – ELECTRIC HEAT – 18KW – 460V/
575V
DIAGRAM; SCHEMATIC/COMPONENT LOCATION – ELECTRIC HEAT-36KW – 460V/
575V
DIAGRAM; SCHEMATIC/COMPONENT LOCATION – ELECTRIC HEAT – 54KW – 480V/
575V
DIAGRAM; SCHEMATIC/COMPONENT LOCATION- ELECTRIC HEAT – 72KW – 460V/
575V
RT-SVX094A-EN
41
Warranty
For Commercial Unitary Equipment Rated 25 Tons and Under and Related
Accessories
Products Covered — This warranty is extended by Trane, and applies to the
following products:
· All packaged and split system air conditioners and heat pumps have a rated
capacity of 25 tons and under.
· All packaged combinations gas/electric air conditioners having a rated
capacity of 25 tons and under.
· All packaged combination gas/electric air conditioners having a rated
capacity of 1.5 through 5 tons single phase electric power and used for
commercial applications. (As used in this warranty, a commercial application
is any application where the end purchaser uses the product for other than
personal, family or household purposes.)
· All accessories for the above products which are sold by Trane and applied
in accordance with Trane specifications.
Basic Warranty
The warrantor warrants for a period of twelve (12) months from the initial
start-up or eighteen (18) months from date of shipment, whichever is sooner,
that the products covered by this warranty (1) are free from defects in
material and manufacture, and (2) have the capacities and ratings set forth in
the warrantor’s catalogs and bulletins. If any part of your air conditioner
fails because of a manufacturing defect, Warrantor will furnish without charge
the required replacement part.
If the heat exchanger fails because of a manufacturing defect within five
years from the date of start-up, Warrantor will furnish without charge a
replacement heat exchanger. In addition, if the optional, factory installed,
stainless steel heat exchanger fails because of a manufacturing defect within
ten years from the date of start-up, Warrantor will furnish without charge a
replacement heat exchanger.
Any local transportation, related service labor and diagnosis calls are not
included. In addition, if the sealed motor-compressor fails because of a
manufacturing defect within the second through fifth year from the date of
original purchase, Warrantor will furnish without charge the required
replacement compressor.
Exclusions and Limitations
The warrantor’s obligations and liabilities under this warranty are limited to
furnishing F.O.B. factory or
warehouse at the warrantor-designated shipping point, freight allowed to
Buyer’s city (or port of export for shipments outside the conterminous United
States) a replacement product or, at the option of the warrantor, parts for
the repair of the product not conforming to this warranty and which have been
returned to the warrantor.
The warrantor’s warranty is conditional on the Customer providing written
notice to the warrantor within thirty (30) days of the discovery of the
defect. No product shall be returned to the warrantor without the warrantor’s
written permission. No liability whatever shall attach to warrantor until said
products have been fully paid for and then said liability shall be limited to
the purchase price of the equipment shown to be defective.
The warranty does not apply to any compressor or gasfired heat exchanger which
has been repaired or altered in such manner as, in the judgement of the
warrantor, affects its stability or reliability. This warranty does not cover
(1) any heat exchanger which has been fired with an improper type of fuel (2)
a heat exchanger which is installed in a beauty parlor, dry cleaning
establishment, de-greasing plant or in any corrosive atmosphere; or (3) any
heat exchanger which is not shown to be defective by the warrantor’s
inspection.
This warranty does not cover damage due to accident, abuse, improper use,
external causes, freezing, corrosion, erosion or deterioration. Local
transportation, related service labor, air filters, diagnosis calls,
refrigerant and related items are not covered.
THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER
WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR
IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OR MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE
ARISING FROM THE COURSE OF DEALING OR TRADE. IN NO EVENT SHALL THE WARRANTOR
BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
The warrantor makes certain further warranty protection available on an
optional, extra-cost basis. Any further warranty must be in writing. If you
wish further help or information concerning this warranty, contact: Trane —
Warrantor, 2701 Wilma Rudolph Blvd., Clarksville, TN 37040
42
RT-SVX094A-EN
Notes
RT-SVX094A-EN
43
Trane and American Standard create comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit trane.com or americanstandardair.com.
Trane and American Standard have a policy of continuous product and product data improvement and reserve the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
RT-SVX094A-EN 15 Sep 2024 Supersedes (New)
©2024
References
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