effilux FLEX2-IP67 LED Light User Manual

effilux FLEX2-IP67 LED Light

GENERAL PRODUCT INFORMATION

Thank you for purchasing an Effilux’s product. To ensure proper use of the product, please read this User manual before use and keep it for your future reference. Any improper use voids the warranty. This product is an LED light used for machine vision and industrial inspection. Do not use the product for other applications, and be sure to follow the instructions below. Datasheets and drawings in PDF and/or CAD can be downloaded from the Effilux website: www.effilux.com The label(s) on the product always indicate(s) the reference, the power consumption and the serial number of the product. Be sure to check the content before using the product and handle the label(s) with care.The date of manufacturing is included in the serial number of the product: XXXXXXYYMM-ZZZ with YY corresponding to the year and MM to the month. If the label is missing or damaged and the content cannot be checked, please contact Effilux.

GENERAL WARNINGS AND PRECAUTIONS OF USE

Maintenance
The product must be switched off during any maintenance operation. To remove marks on the lens or on the window: Use alcohol-free lens cleaning fluid on a cleaning tissue. Few drops and gentle clean is enough. Always apply the fluid to a tissue rather than the lens itself. To clean optical components: Wear gloves and use compressed air if there is dust.

Operating and storage environments

Operating environment| Temperature:  0 to 40°C – Humidity: 20 to 85RH% (without condensation) – Altitude: Up to 2000m
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Storage environment| Temperature: -20 to 60°C – Humidity: 20 to 85RH% (without condensation)
Informations| Overvoltage category I – Protective class III – Pollution degree 3

Except if a specific IP rating is given for your product (refer to the «Dust and Water resistance (IP rating) » section), please install the product to locations with following conditions (Incorrect installation location may causes product failure):

Well-ventilated places with minimal dust.| Places free from any liquid, chemical product or steam.
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Places free from corrosive or combustible gas.| Places that are not subject to sudden temperature changes.
Places away from water taps, boilers, humidifiers, air conditioners, heaters or stoves.

User security

Incorrect use of the product may result in fire, electric shock, or other serious damages. Please ensure to follow below conditions. If an abnormal condition occurs (fuming, heat, noises, etc.), stop using the product immediately and turn the power off.

Do not disassemble or modify the product.| Do not look directly at the LED light without protection.
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Do not try to fix any damages on the product by yourself.| Make sure special protective glasses are used with UV products (<420nm).
Do not touch the product with wet hands.| Do not use homemade cables.
Wire and keep the flying leads cables in a dry area (regardless of the product’s

degree of protection).

| Make sure the product does not show any moisture or liquid inside before switching it ON.
Make sure the power supply and the cable/connector are adapted to the

product specifications.

| The device must be powered by a 24V safety power supply in accordance to local Electrical Safety rules
Do not inverse electrical polarity – check your connections and the conventions.| The product packaging must be removed before use.

PART NUMBERING

Standard version

(*) The UV 365nm wavelength is a specific configuration.

Available options: References

OTHER VERSIONS – Compatible with each other

Watercooling version| EFFI-FLEX2-IP67- WTR -XXXX-ZZZ-WW-PP

Allow the use of a watercooling system for thermal regulation.

Other LED densities versions L2 – Economical

X2 – High uniformity

| EFFI-FLEX2-IP67- L2 -XXXX-ZZZ-WW-PP

1 LED every 40mm vs 1 LED every 20mm for standard (See corresponding Annex)

EFFI-FLEX2-IP67- X2 -XXXX-ZZZ-WW-PP

1 LED every 10mm vs 1 LED every 20mm for standard (See corresponding Annex)

OPTICAL OPTIONS
Polarizer accessory| EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP- POL

(See page 5)

Linescan film| EFFI-FLEX2-IP67-XXXX-ZZZ- TR-P3- LS

(See page 5)

Cylindrical lens| EFFI-FLEX2-IP67-XXXX-ZZZ- TR-P1-LS-CYL

(See page 5)

ELECTRONICAL OPTIONS
Continuous boost (ELS XXX)| EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP- ELSxxx (xxx = 500 / 700 / 1000)

For experts who need a power boost in continuous mode. Only available in WTR version.

Customized software| EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP- SWxxxxxx

Specific reference xxxxxx for each customized software.

CONNECTOR OPTIONS
Connector position and orientation, Cables position|

EFFI-FLEX2-IP67-XXXX-ZZZ-WW-PP- SCXXX/OSC/BSC/SCG

AVAILABLE ACCESSORIES

Please refer to the specific documentations for additional information on the accessories of the EFFI-Flex2-IP67.

POWER SUPPLIES| Power supply: EFFI-PWR-WWW-24V-102-YY*

Compact power supply: EFFI-SPWR-090W-24V-102-YY**

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CABLE with FLYING LEADS

| With connector M12 – 5 pins| With connector M12P – 4 pins
2 meters: EFFC-CAB-M12-F-5-D-L2

5 meters: EFFC-CAB-M12-F-5-D-L5

10 meters: EFFC-CAB-M12-F-5-D-L10

| 2 meters: EFFC-CAB-M12P-F-4-D-L2

5 meters: EFFC-CAB-M12P-F-4-D-L5

10 meters: EFFC-CAB-M12P-F-4-D-L10

EXTENSION CABLES

| With connector M12 – 5 pins| With connector M12P – 4 pins
2 meters: EFFC-CAB-M12-FM-5-DD-L2

5 meters: EFFC-CAB-M12-FM-5-DD-L5

10 meters: EFFC-CAB-M12-FM-5-DD-L10

| 2 meters: EFFC-CAB-M12P-FM-4-DD-L2

5 meters: EFFC-CAB-M12P-FM-4-DD-L5

10 meters: EFFC-CAB-M12P-FM-4-DD-L10

FASTENERS| T-Nut Kit: EFFV-BOLT-0011

Pivot joint Kit: EFFM-1-0002

CAMERA FILTERS| EFFO-FLR-…

ELECTRICAL INSTALLATION – STANDARD CONFIGURATION

Connector(s)

(See wiring layout)

| Optical length| 60mm – 400mm| 500mm – 1600mm| 1700mm – 2900mm
Type| M12 (A-coded) – 5 pins| M12 Power (T-coded) – 4 pins| 2x M12 Power (T-coded) – 4

pins

**Power Consumption***

| Continuous mode| Max. 10W per 100 mm of optical length
Autostrobe mode (peak)| Max. 40W per 100mm of optical length
Built-in driver version| Multimode (3 modes: AutoStrobe with overdrive intensity / Adjustable strobe / Dimmable continuous
Analog Intensity Control (AIC)| The output optical power is adjustable from 20% to 100% by applying a signal from [2V-10VDC]

Total voltage range [2V-24VDC] / Don’t exceed 24V DC / Max. signal consumption: 4mA

Autostrobe

| 450% Overdrive during 245 ms max then continuous at 100%
Max. duty cycle 30%
PNP trigger input: Light ON from 4.5V* to 24V / Don’t exceed 24VDC / Max. signal consumption: 4mA (Option NPN for size ≥ 500mm, on PIN4: Light ON from 0V to 1V / Don’t exceed 24V DC / Max. signal consumption: 4mA)
Response time| Max. 10µs (Rise time included)

Note 1: The consumption values are maximum values, the exact power consumption of the product is always indicated on the product label.
Note 2: The PNP threshold voltage of 4.5V may vary with cable lengths and power consumption.

Power supply dimensioning & connectors

MAX POWER CONSUMPTION (+/- 5%)

(White LED – Standard software)

Optical Length XXXX (mm)| 60| 100| 200| 300| 400| 500| 600| 700| 800| 900| 1000| 1100| 1200| 1300| 1400
In Continuous mode| <10W| 10W| 15W| 20W| 25W| 35W| 40W| 45W| 50W| 60W| 65W| 70W| 75W| 80W| 90W
In AutoStrobe mode (peak)| <30W| 30W| 60W| 95W| 130W| 170W| 205W| 240W| 280W| 315W| 350W| 390W| 425W| 460W| 500W

Optical Length XXXX (mm)| 1500| 1600| 1700| 1800| 1900| 2000| 2100| 2200| 2300| 2400| 2500| 2600| 2700| 2800| 2900
In Continuous mode| 95W| 100W| 105W| 115W| 120W| 125W| 130W| 140W| 145W| 150W| 155W| 160W| 170W| 175W| 180W
In AutoStrobe mode (peak)| 535W| 570W| 610W| 645W| 685W| 720W| 755W| 790W| 830W| 865W| 905W| 940W| 975W| 1010W| 1050W
M12 – 5 pins| M12P – 4 pins| 2x M12P – 4 pins
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How to connect the EFFI-Flex2-IP67 ?

Depending on the size, the light comes with different connectors (refer to the table above).

Notes:

• The EFFI-FLEX2-IP67 requires 24V DC input power.
• PNP trigger pin (or NPN) needs to be connected either to a trigger signal for AutoStrobe and Strobe mode or to a continuous signal for Continuous mode.
• AIC pin can stay unplugged for Autostrobe mode, or tied to +24V for continuous mode at maximum intensity.
• (*) For light requiring M12P connector, the NPN trigger is optionnal. With the NPN option, the PNP trigger input is replaced by the NPN trigger input.

Layout example (PNP)

Analog Intensity Control (AIC)

• The output intensity can be adjusted from 20% to 100% by applying a signal from [2V-10V DC].
• If VAIC = [0V-1V DC] or if not connected, the EFFI-Flex2-IP67 is in AutoStrobe mode by default.

Trigger control (PNP)

Cable length

| Max. power consumption during overdrive in AutoStrobe mode
20W| 30W| 40W| 60W| 80W| 100W| 120W| 145W| 170W| 220W| 270W| 320W| 370W| 420W
2m| 4.3| 4.4| 4.4| 4.5| 4.6| 4.6| 4.4| 4.5| 4.5| 4.6| 4.6| 4.7| 4.8| 4.9
5m| 4.5| 4.5| 4.6| 4.8| 5.0| 5.2| 4.7| 4.8| 4.9| 5.0| 5.2| 5.4| 5.6| 5.8
10m| 4.6| 4.8| 5.0| 5.4| 5.8| 6.3| 5.1| 5.3| 5.5| 5.9| 6.3| 6.8| 7.4| 8.1
15m| 4.8| 5.1| 5.4| 6.0| 6.8| 7.7| 5.6| 5.9| 6.2| 6.9| 7.9| 9.2|  |
20m| 5.0| 5.4| 5.8| 6.8| 8.1|  | 6.1| 6.5| 7.1| 8.4|  |  |  |

MECHANICAL CONSIDERATION

General

included)

Product installation

EFFI-Flex2 is easily fixed to a frame with its T-NUT M6 nuts, see picture below:

Drawings for the standard version

Drawings for the WTR version

Notes: For more drawings visit the corresponding section on the website.

REGULATIONS & ENVIRONMENT

China RoHS) – REACH Regulation – WEEE Regulation
Manufacturing country| Product made in France by Effilux

EU RoHS Directive
The EU RoHS Directive is short for the «Restriction Of use of certain Hazardous Substances in electrical and electronic equipment». The EU RoHS Directive (2011/65/EU)  restricts the use of specifics hazardous substances for the new electronic equipment marketed in the EU. The Directive (EU) 2015/863 amending 2011/65/EU was published  in  2015 to restrict the use of specific hazardous substances, including six conventional substances, lead (<0.1%), mercury (<0.1%), cadmium (<0.01%), hexavalent chromium  (<0.1%), polybrominated biphenyl (PBB) (0.1%) and polybrominated diphenyl ether (PBDE) (<0.1%), as well as four substances (phthalate compounds), bis(2-Ethylhexyl) phthalate (DEHP) (<0.1%), benzyl butyl phthalate (BBP) (<0.1%), dibutyl phthalate (DBP) (<0.1%), diisobutyl phthalate (DIBP) (<0.1%). Our products do not contain the  above certain hazardaous substances in excess of the maximum permitted concentration. However, this does not apply if the product falls under the exemption.

China RoHS
China RoHS Directive is formally known as «Management Methods for Restricting Hazardous Substances Used in Electric and Electronic Products», which was implemented on July 1rst, 2016 in China. Same as EU RoHS Directive (2011/65/EU), this regulation restricts the usage of same six substances. This regulation requires electronic information products which are manufactured or imported, and sold in China, to clearly disclose contents of the 6 restricted substances listed below.

WARRANTY

EFFILUX products come with a warranty of 2 years (one year for radiant quantity), starting from EFFILUX shipping date. Any improper use voids the warranty.
Exceptions : UV products (<420nm): 1-year warranty / Chillers: 1-year warranty / Polarizers are excluded from warranty.
For more information, please refer to the warranty information available on Effilux’s website.

CONTACT INFORMATION
Please refer to the specific documentation (datasheet, user manual and drawing) for complementary information. Contents of this document are based on information available as of December-2022 and may be changed without prior notice.

EFFILUX
1, Rue de Terre Neuve
Mini Parc du Verger – Bâtiment E
91940 Les Ulis – FRANCE
Tel : +33 9 72 38 17 80
Fax : +33 9 72 11 21 69
Mail:sales@effilux.fr

UK Importer : Gardasoft Vision Ltd.
Trinity Court, Buckingway Business Park
Swavesey, Cambrige CB24 4UQ UK
Copyright 2022 Effilux – All rights Reserved

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