effiLux EFFI-Flex2 Multimode Flexible LED Bar Light User Manual

effiLux EFFI-Flex2 Multimode Flexible LED Bar Light

GENERAL PRODUCT INFORMATION

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Thank you for purchasing an Effilux’s product. To ensure proper use of the product, please read this User manual before use and keep it for your future reference. Any improper use voids the warranty. This product is an LED light used for machine vision and industrial inspection. Do not use the product for other applications, and be sure to follow the instructions below. Datasheets and drawings in PDF and/or CAD can be downloaded from the Effilux website: www.effilux.com The label(s) on the product always indicate(s) the reference, the power consumption and the serial number of the product. Be sure to check the content before using the product and handle the label(s) with care. The date of manufacturing is included in the serial number of the product: XXXXXXYYMM-ZZZ with YY corresponding to the year and MM to the month. If the label is missing or damaged and the content cannot be checked, please contact Effilux.

GENERAL WARNINGS AND PRECAUTIONS OF USE

Maintenance
The product must be switch off during any maintenance operation. To remove marks on the lens or on the window: Use alcohol-free lens cleaning fluid on a cleaning tissue. Few drops will suffice. Please clean gently. Always apply the fluid to a tissue rather than the lens itself. To clean optical components: Please wear gloves and use compressed air if there is dust.

Usage and storage environment

Operating environment| Temperature:  0 to 40°C – Humidity: 20 to 85RH% (without condensation) – Altitude: Up to 2000m
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Storage environment| Temperature: -20 to 60°C – Humidity: 20 to 85RH% (without condensation)
Informations| Overvoltage category I – Protective class III – Pollution degree 3

Except if a specific IP rating is given for your product (refer to the «Dust and Water resistance (IP rating) » section), please install the product to locations with following conditions (Incorrect installation location may causes product failure)

Well-ventilated places with minimal dust.| Places free from any liquid, chemical product or steam.
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Places free from corrosive or combustible gas.| Places that are not subject to sudden temperature changes.
Places away from water taps, boilers, humidifiers, air conditioners, heaters or stoves.

User security

Incorrect use of the product may result in fire, electric shock, or other serious damages. Please ensure to follow below conditions. If an abnormal condition occurs (fuming, heat, noises, etc.), stop using the product immediately and turn the power off.

Do not disassemble or modify the product.| Do not look directly at the LED light without protection.
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Do not try to fix any damages on the product by yourself.| Make sure special protective glasses are used with UV products (<420nm).
Do not touch the product with wet hands.| Do not use homemade cables.
Wire and keep the flying leads cables in a dry area (regardless of the product’s

degree of protection).

| Make sure the product does not show any moisture or liquid inside before switching it ON.
Make sure the power supply and the cable/connector are adapted to the

product specifications.

| The device must be powered by a 24V safety power supply in accordance to local Electrical Safety rules
Do not inverse electrical polarity – check your connections and the conventions.| The product packaging must be removed before use.

Standard version

Available options: References

Please refer to the datasheet for the specifications of a product with option(s).

OPTICS

Kit with all diffusers

| EFFI-FLEX2-XXXX-ZZZ- KIT

The light will be delivered as a package including TR, SD and OP windows, and assembled in the default

configuration with the lens plate positioned at P2 and the SD diffuser.

Only available for sizes ≤ 800mm.

Polarizer accessory| EFFI-FLEX2-XXXX-ZZZ-WW-PP- POL
UV Wavelength 365nm| EFFI-FLEX2-XXXX- 365-TR- P0
Linescan film| EFFI-FLEX2-XXXX-ZZZ- TR-P3- LS
Cylindrical lens| EFFI-FLEX2-XXXX-ZZZ- TR-P1-LS-CYL
ELECTRONICS

Specific continuous mode configurations

| EFFI-FLEX2-XXXX-ZZZ-WW-PP- ELS-UUU-VVV

Customized software

| EFFI-FLEX2-XXXX-ZZZ-WW-PP- SWxxxxxx

Specific reference xxxxxx for each customized software

CONNECTORS
Connector position and orientation, Cables position|

EFFI-FLEX2-XXXX-ZZZ-WW-PP- SCXXX/OSC/BSC/SCG

AVAILABLE ACCESSORIES

Please refer to the specific documentations for additional information on the accessories of the EFFI-Flex2.

WINDOWS

| Lightly-diffuse: EFFO-FLEX2-TR-XXXX Semi-diffuse: EFFO-FLEX2-SD-XXXX Opaline: EFFO-FLEX2-OP-XXXX
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POLARIZER| EFFO-FLEX2-POL-XXXX
POWER SUPPLIES| Power supply: EFFI-PWR-WWW-24V-102-YY*

Compact power supply: EFFI-SPWR-090W-24V-102-YY**

CABLE with FLYING LEADS

| With connector M12 – 5 pins| With connector M12P – 4 pins
2 meters: EFFC-CAB-M12-F-5-D-L2

5 meters: EFFC-CAB-M12-F-5-D-L5

10 meters: EFFC-CAB-M12-F-5-D-L10

| 2 meters: EFFC-CAB-M12P-F-4-D-L2

5 meters: EFFC-CAB-M12P-F-4-D-L5

10 meters: EFFC-CAB-M12P-F-4-D-L10

EXTENSION CABLES

| With connector M12 – 5 pins| With connector M12P – 4 pins
2 meters: EFFC-CAB-M12-FM-5-DD-L2

5 meters: EFFC-CAB-M12-FM-5-DD-L5

10 meters: EFFC-CAB-M12-FM-5-DD-L10

| 2 meters: EFFC-CAB-M12P-FM-4-DD-L2

5 meters: EFFC-CAB-M12P-FM-4-DD-L5

10 meters: EFFC-CAB-M12P-FM-4-DD-L10

FASTENERS| T-Nut Kit: EFFV-BOLT-0011

Pivot joint Kit: EFFM-1-0002

CAMERA FILTERS| EFFO-FLR-…

ELECTRICAL INSTALLATION – STD CONNECTOR CONFIGURATION

Power Supply

Connector(s)

(See wiring layout page 4)

| Optical length| 60mm – 400mm| 500mm – 1500mm| 1600mm – 2900mm
Type| M12 (A-coded) – 5 pins| M12 Power (T-coded) – 4 pins| 2x M12 Power (T-coded) – 4 pins

**Power Consumption***

| Peak| Max. 30W per 100 mm
Average| Max. 10W per 100mm
Built-in driver version| Multimode (3 modes: AutoStrobe with overdrive intensity / Adjustable strobe / Dimmable continuous
Analog Intensity Control (AIC)| The output optical power is adjustable from 10% to 100% by applying a signal from [1.5V-10VDC]

Total voltage range [1.5V-24VDC] / Don’t exceed 24V DC / Max. signal consumption: 4mA

Autostrobe

| 450% Overdrive during 245 ms max then continuous at 100%
Max. duty cycle 30%
PNP trigger input: Light ON from 4.5V* to 24V / Don’t exceed 24VDC / Max. signal consumption: 4mA (Option NPN for size ≥ 500mm, on PIN4: Light ON from 0V to 1V / Don’t exceed 24V DC / Max. signal consumption: 4mA)
Response time| Max. 10µs (Rise time included)

Note 1: The consumption values are maximum values, the exact power consumption of the product is always indicated on the product label.
Note 2: The PNP threshold voltage of 4.5V may vary with cable lengths and power consumption. Please refer to the following table.

Max. PNP voltage threshold (V)

Cable length

| Max. power consumption during overdrive in AutoStrobe mode
20W| 30W| 40W| 60W| 80W| 100W| 120W| 145W| 170W| 220W| 270W| 320W| 370W| 420W
2m| 4.3| 4.4| 4.4| 4.5| 4.6| 4.6| 4.4| 4.5| 4.5| 4.6| 4.6| 4.7| 4.8| 4.9
5m| 4.5| 4.5| 4.6| 4.8| 5.0| 5.2| 4.7| 4.8| 4.9| 5.0| 5.2| 5.4| 5.6| 5.8
10m| 4.6| 4.8| 5.0| 5.4| 5.8| 6.3| 5.1| 5.3| 5.5| 5.9| 6.3| 6.8| 7.4| 8.1
15m| 4.8| 5.1| 5.4| 6.0| 6.8| 7.7| 5.6| 5.9| 6.2| 6.9| 7.9| 9.2|  |
20m| 5.0| 5.4| 5.8| 6.8| 8.1|  | 6.1| 6.5| 7.1| 8.4|  |  |  |

How to connect the EFFI-Flex2 ?

Depending, the product length, the EFFI-Flex2 comes with one M12 connector 5 pins or M12 Power 4 pins or two M12 Power connectors 4 pins. (See the table with power consumption and connector definition below)

Notes :

• The EFFI-FLEX2 requires 24V DC input power.
• PNP trigger pin (or NPN) needs to be connected either to a trigger signal for AutoStrobe and Strobe mode or to a continuous signal for Continuous mode. (See Multimode driver guide on the following page)
• For light requiring M12P connector, the NPN trigger is optionnal. If NPN option, the PNP trigger input is replaced by the NPN trigger input. (See Multimode driver guide with NPN in Annex page 10)

Power consumption and connector defintion

MAX POWER CONSUMPTION (+/- 5%)

(White LED – Standard software – Duty cycle 30%)

Optical Length XXXX (mm)| 60| 100| 200| 300| 400| 500| 600| 700| 800| 900| 1000| 1100| 1200| 1300| 1400
Average power consumption| 6W| 10W| 20W| 30W| 40W| 50W| 60W| 70W| 80W| 90W| 100W| 110W| 120W| 130W| 140W
Peak power consumption

(max 245 ms)

| 18W| 30W| 60W| 90W| 120W| 150W| 120W| 210W| 240W| 270W| 300W| 330W| 360W| 390W| 420W

Note : These values are maximum values. The consumption may vary according to the wavelength and the software.

Multimode drvier guide (PNP logical example)

To access the different operating modes, the EFFI-Flex2 must be wired according to the guide below. Please refer to the adequate connector line depending on the light size.

Analog Intensity Control (AIC)

• The output intensity can be adjusted from 10% to 100% by applying a signal from [1.5V-10V DC].
• If VAIC = [0V-1V DC] or if not connected, the EFFI-Flex2 is in AutoStrobe mode by default.

OPTICAL FLEXIBILITY

Be careful to always open the product from the side without the connector.

How to change the optical configuration?

The EFFI-Flex2 offers flexible lens positioning to control the beam angle and different type of diffusers to adapt the uniformity. The user can easily change the diffuser and the lens position.

How to install a polarizer accessory?

Important note: The polarization is optimal with a TR window, the use of SD or OP window can depolarize the light.

How to install a linescan film in your Effi-Flex ?

Important note : If used with a polarizer, be sure to put the polarizer on top of the linescan.

How to install a cylindrical lens in your Effi-Flex ?

MECHANICAL CONSIDERATION

General

included)

Product installation
EFFI-Flex2 is easily fixed to a frame with its T-NUT M6 nuts, see picture below:

Drawing

REGULATIONS COMPLIANCY

China RoHS) – REACH Regulation – WEEE Regulation
Country of Origin| France – Manufactured by Effilux

ENVIRONMENTAL REGULATIONS

EU RoHS Directive

The EU RoHS Directive is short for the «Restriction Of use of certain Hazardous Substances in electrical and electronic equipment». The EU RoHS Directive (2011/65/EU) restricts the use of specifics hazardous substances for the new electronic equipment marketed in the EU. The Directive (EU) 2015/863 amending 2011/65/EU was published in 2015 to restrict the use of specific hazardous substances, including six conventional substances, lead (<0.1%), mercury (<0.1%), cadmium (<0.01%), hexavalent chromium (<0.1%), polybrominated biphenyl (PBB) (0.1%) and polybrominated diphenyl ether (PBDE) (<0.1%), as well as four substances (phthalate compounds), bis(2-Ethylhexyl) phthalate (DEHP) (<0.1%), benzyl butyl phthalate (BBP) (<0.1%), dibutyl phthalate (DBP) (<0.1%), diisobutyl phthalate (DIBP) (<0.1%). Our products do not contain the above certain hazardaous substances in excess of the maximum permitted concentration. However, this does not apply if the product falls under the exemption.

China RoHS

China RoHS Directive is formally known as «Management Methods for Restricting Hazardous Substances Used in Electric and Electronic Products», which was implemented on July 1rst, 2016 in China. Same as EU RoHS Directive (2011/65/EU), this regulation restricts the usage of same six substances.

WARRANTY

EFFILUX products come with a warranty of 2 years (one year for radiant quantity), starting from EFFILUX shipping date. Any improper use voids the warranty.
Exceptions : UV products (<420nm): 1-year warranty / Chillers: 1-year warranty / Polarizers are excluded from warranty.
For more information, please refer to the warranty information available on Effilux’s website.

CONTACT INFORMATION

Please refer to the specific documentation (datasheet, user manual and drawing) for complementary information. Contents of this document are based on information available as of December-2022 and may be changed without prior notice.

EFFILUX
1, Rue de Terre Neuve
Mini Parc du Verger – Bâtiment E
91940 Les Ulis – FRANCE

Tel: +33 9 72 38 17 80
Fax: +33 9 72 11 21 69
Mail:sales@effilux.fr

UK Importer: Gardasoft Vision Ltd. Trinity Court, Buckingway Business Park Swavesey, Cambrige CB24 4UQ UK

References

• High power LED Lighting for machine vision

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