Arzel Zoning HeatPumPro Zone Control Panel Installation Guide
- September 26, 2024
- Arzel Zoning
Table of Contents
- HeatPumPro Zone Control Panel
- Arzel Zoning System
- Specifications:
- Product Overview:
- Installation Precautions:
- Product Usage Instructions:
- Operating the Zoning System:
- Priority Settings:
- Additional Controls:
- Q: Can I use the zoning system with any HVAC system?
- Q: How do I troubleshoot if a zone is not receiving heating or
HeatPumPro Zone Control Panel
Arzel Zoning System
Specifications:
- Manufacturer: Arzel Zoning Technology, Inc.
- Address: 4801 Commerce Pkwy. Cleveland, OH 44128
- Phone: 216-831-6068
- Website: www.arzelzoning.com
- Technical Support: Call toll-free 800-611-8312
Product Overview:
The Arzel Zoning System is designed to provide personalized
comfort by directing conditioned air to different zones based on
thermostat settings. It offers energy-saving opportunities by
adjusting temperature settings in unoccupied areas.
The system operates on a first-call/first-serve basis,
prioritizing heating or cooling requests from different zones. It
can be customized with different priority settings based on your
preferences.
The system features Pro-Active Staging to ensure optimal comfort
without delays, staging based on zone weight to match ductwork
capacity, and controls for humidification, dehumidification, and
dual fuel compatibility.
Installation Precautions:
It is essential to disconnect the power supply to the HVAC and
zoning system before making any wiring connections to prevent
electrical shock or equipment damage.
Product Usage Instructions:
Operating the Zoning System:
-
To operate the system, set each zone’s thermostat to your
desired comfort or setback settings. -
When a zone calls for heating or cooling, the system will
activate the appropriate equipment and direct air accordingly. -
If there are no active calls for heating or cooling, you can
circulate air in individual zones by selecting the Fan ON function
on each thermostat.
Priority Settings:
The system operates on a first-call/first-serve basis by
default. Consult your contractor for setting options such as
Automatic Priority, Heat Priority, Cool Priority, or Zone Weight
Priority for simultaneous heat and cool calls.
Additional Controls:
The system includes features like Pro-Active Staging, Zone
Weight Staging, Humidification/Dehumidification controls, Dual Fuel
control, and compatibility with a wide range of thermostats.
FAQ:
Q: Can I use the zoning system with any HVAC system?
A: The Arzel Zoning System is compatible with most HVAC systems.
However, it is recommended to consult with your contractor to
ensure proper integration and functionality.
Q: How do I troubleshoot if a zone is not receiving heating or
cooling?
A: Check the thermostat settings for the affected zone and
ensure that the dampers are operating correctly. If the issue
persists, contact technical support for further assistance.
Installation & Operation Instructions
HeatPumPro® Zone Control Panel
Arzel Zoning Technology, Inc. 4801 Commerce Pkwy. Cleveland, OH 44128
Ph: 216-831-6068 Fax:
216-831-6074
www.arzelzoning.com
TECH SUPPORT
Call toll-free 800-611-8312
Monday – Sunday, 8am9pm EST techsupport@arzelzoning.com
©2024 Arzel Zoning Technology
Table of Contents
Topic
Page
Operating your new zoning system………………………………. 3 Product overview …………………………………………………………………… 4 Installation precautions………………………………………………………. 5 Board layout …………………………………………………………………………….. 6 Installation and setup instructions………………………………… 7 Wiring diagrams…………………………………………………………………….. 8 LAT and OAT sensor installation ……………………………………… 10 Zone weight calculation……………………………………………………… 11 Leaving air temperature (LAT) controls ……………………….. 12 Pump operation……………………………………………………………………… 13 LCD display description………………………………………………………. 14 Sequence of operation………………………………………………………… 15 Setup wizard…………………………………………………………………………….. 17 Suggested settings……………………………………………………………….. 21 System commissioning ………………………………………………………. 23 Remote emergency heat switch…………………………………….. 24 Setup worksheet ……………………………………………………………………. 25 Bypass chart …………………………………………………………………………….. 26 EzySlide® damper installation ………………………………………….. 27 Warranty information and procedure ………………………….. 28
Thank you for choosing Arzel!
Thank you for choosing the Arzel® HeatPumPro® zoning system for your comfort
and energy efficiency needs. The HeatPumPro represents the latest in zoning
technology. It is designed to both enhance your system’s performance and
deliver just the right amount of heating and cooling to every area of your
home or building.
Please be assured that in addition to having the highest in product quality,
we are committed to unparalleled product performance and complete customer
satisfaction.
Operating your new zoning system
Your zoning system is simple to operate and requires no maintenance.
The system will allow you to increase your comfort by directing conditioned
air to separate areas (zones) based upon each zones’ thermostat setting. It
provides the opportunity to conserve energy by adjusting the thermostat
setting in unoccupied areas to energy saving levels.
To operate the system, just set or program each zones’ thermostat to your
desired comfort and/or setback settings. When there is a call for heating or
cooling from any zone, the appropriate heating or cooling equipment will be
turned on. The dampers in zones not requiring heating or cooling will close
and the conditioned air will be directed to the calling zone(s) until the
thermostat is satisfied.
The system responds to each thermostat on a first-call/ first-serve basis
unless your contractor has programmed an alternate priority approach to deal
with concurrent heat and cool calls with your application. The system can be
set to an Automatic Priority (first-call/ first-serve), Heat Priority, Cool
Priority or a Zone Weight Priority setting. Please refer to page 17 or consult
your contractor for more details regarding the priority option programmed for
your system.
When there is not an active call for heating or cooling, you may circulate air
in individual zones by selecting the “Fan ON” function on each individual
thermostat. The dampers in zones with the fan set to “Auto” will close.
Please feel free to learn more about the installation and operation of the
Arzel® HeatPumPro® by reviewing this entire manual. Consult your installing
contractor with any questions regarding system operation. If questions are
still unresolved, you may call Arzel’s Technical support for homeowners from 8
AM 5 PM EST, MondayFriday. Please have your system serial number available
when you call. Your installing contractor can reach Arzel® Technical support 7
days a week, 8AM 9 PM EST. The Arzel Technical support phone number is
1-800-611-8312.
3
Product Overview
The HeatPumPro® is a non-proprietary, residential and light commercial zoning
system, designed for heat pump or standard heat/cool control. Innovative
features provide the opportunity to customize the control to meet the needs of
any forced air system and maximize its efficiency and effectiveness.
Pro-Active Staging
The system will automatically “stage-up” to avoid the feeling of low supply
air temperatures when the heat pump’s capacity is not sufficient to provide
heated discharge air. The user will not have to wait for the temperature in
the space to continue to fall before the equipment reacts. This feature also
reduces or eliminates the need for two-stage thermostats by measuring outdoor
air temperature and controlling the staging decision based on the calculated
heating requirements.
Staging Based upon Zone Weight
The air handler or blower “stages” independently from the condenser Y1/Y2 and
W1/W2 heating. Zone weight staging of the blower reduces or eliminates the
need for a bypass by matching the W1/Y1 outputs to the available ductwork.
Humidification and Dehumidification
With the addition of a simple humidistat, the HeatPumPro® can control 24vac
humidifiers when an active heating call is being served; a solenoid and damper
can be added for controlling airflow through a bypass humidifier. It can also
operate the system similar to a whole house humidifier. By adding a
dehumidistat to zone 1, the panel will output for “G” to the blower and Y1 to
the condenser for an adjustable period of time when no active calls are being
served. The HVAC out “D” can be connected to the furnace 24vac, “DEHUM”
terminal to active the furnaces dehumidification blower profile.
Additional Built-in Controls
Full function Dual Fuel control
·· Leaving Air Temperature settings (High/ Low) provide equipment protection
at reduced CFM operation and stage down
· capacity control. Outdoor Air Temperature sensor provides an outdoor reset
function, balance point control, auxiliary resistant heat lock out and low
ambient cooling lock out.
Broad Thermostat Compatibility
The HeatPumPro® is compatible with any conventional 24VAC thermostat including
wireless, auto/manual changeover, programmable, non-programmable, WiFi, and
home automation. Zone 1 will accept any heat/ cool or heat pump thermostat. A
heat pump thermostat can be used on Zone 1 to provide convenient control of
emergency heat. Zones 2-4 must use standard four or five wire singlestage
heat/cool thermostats only.
4
INSTALLATION PRECAUTIONS
Read these instructions carefully. Failure to follow them could damage the Arzel zoning system and/or cause a hazardous condition.
Warning
1. Disconnect the power supply to the HVAC system and the zoning system
before making any wiring connections to prevent the danger of electrical shock
or equipment damage.
2. Be sure the HVAC manufacturer’s operating specifications are compatible
with the Arzel zoning system.
3. All wiring must comply with applicable electrical codes, ordinances and
regulations.
4. Use properly grounded tools, safety glasses and gloves when drilling or
cutting sheet-metal ducts, fiberglass or any hard objects.
Caution
1. The Arzel system is designed for indoor use only.
blade does not abrade the materials into the air.
2. You must touch a grounded metal object before handling the control panel
to avoid potential loss of internal programs due to electrostatic discharge.
3. Install in ambient temperature between 40º F and 140º F in a non-
condensing area.
4. Check all system operations after installation is complete.
5. The damper blade gently wipes the inside of the ductwork. Insert a sleeve
inside any fiberglass, or abraidable ductwork, so the
6. Leave these instructions with the installed system for future use.
7. There are both AC and DC terminals on the circuit board. Do not
intermingle wires.
8. The purpose of the LAT (Leaving Air Temperature) control is to function as
an “operating limit” When set per the instructions it will add additional
capacity control and prevent the equipment from operating outside the OEM’s
specifications.
General System Operation
A call from any zone thermostat will initiate HVAC equipment operation and position the solenoid air valve to open the damper(s) for its zone. The mini pump is energized to automatically activate the dampers, either open or closed, as required. Vacuum opens the dampers and pressure closes the dampers. When a call is satisfied, dampers are held in
place for 30 seconds after compressor only
operations or two minutes after auxiliary or
backup heat operations. This will allow the
residual conditioned air to be delivered into last
zone satisfied. The adjustable Secondary Purge
Time (0 to 180 seconds) will continue to operate
the pump to open all the zone dampers for a
Soft StartTM on the next cycle.
5
Board Layout
10
11
1
2
9
3
4 8
7
Item # Description 1 HVAC outputs
6
5
Function Dry contacts to control HVAC equipment
2
3 4 5 6
7 8 9 10 11
6
Lighted LCD display
USB port Zone 2 through Zone 4 inputs Navigation buttons Sensor inputs
MPS switch Zone 1 input terminal 24 VAC power input 2 amp fuse Power switch
Provides all system information at a glance and simplifies system setup using
a guided setup wizard Download operation history
Four- or five-wire thermostat inputs (heat/cool thermostats only) Provides
programming interface for setup wizard Connections for leaving air temperature
(LAT) and outdoor air temperature (OAT) sensors. Both sensors MUST be
installed for proper operation. Auto/manual switch for the pump Inputs for any
24 VAC thermostat, heat pump or heat/cool Arzel transformer connections “R”
and “C” (40VA) Protects the board against thermostat wiring shorts Controls 24
VAC power source to zone control panel
Installation and Setup Instructions
1. Install Dampers/Run Tubing
Dampers install directly into new or existing ductwork. Orient the tube
connection port so it is pointing up-stream (toward the equipment). Install
one main tubing run for each zone. Use connection “T’s” for multiple dampers
in a zone. Arzel® recommends using a different color tube for each zone.
Dampers should not be concealed behind a permanent barrier such as drywall
without an access panel.
2. Mount Control Panel
The control panel must be mounted vertically on an exterior wall to reduce
noise. The wall must also be located in a non-condensing area where
temperatures will not normally exceed 140° F. DO NOT MOUNT PANEL ON DUCTWORK,
HVAC EQUIPMENT, STAIRWELL, or BEDROOM WALLS. The best method is to attach a
piece of ¾ plywood to an exterior stud wall or foundation. Hold the panel
level on the wall and mark the positions of the upper mounting holes. Drive
two screws into the wall leaving the heads at least ½” out. Set the panel over
the screws. Drive two screws into the lower mounting holes. Tighten the upper
screws. Prior to making electrical connections, touch a mechanical ground to
discharge static electricity.
3. Connect Thermostats
Install a thermostat for each zone observing terminal designations. Use 18
AWG, multi-conductor, solid thermostat wire to connect thermostats to the
control panel. When using a heat pump thermostat at Zone 1, “O” must be
energized on a call for cooling. Zones 2, 3, 4 must be conventional Heat/Cool
thermostats. Document the location of each thermostat connected to the zones
on the “Zone Layout” label on the side of the panel.
4. Connect Equipment
Use 18 AWG, multi-conductor, solid thermostat wire to connect the HVAC outputs
located along the top of the zone control panel to the HVAC equipment. Connect
Y1, Y2 “Air Handler” to the blower or furnace controls and the Y1, Y2
“Condenser” to the heat pump/air conditioner controls. The two “C” terminals
are for connection between the furnace/ air handler transformer and the common
circuit of the heat pump/air conditioner controls.
5. Connect Transformer
Use 18 AWG, 2-conductor solid wire to connect the R and C power input
terminals to the mounting screws on the 40VAC self-resetting, plug-in
transformer supplied with the Arzel® Zoning System. Plug in the transformer to
any standard 120VAC receptacle. If you do not use the provided transformer,
your warranty may be void. Additional surge protection is recommended.
·6. Connect Sensors Install the leaving air temperature sensor in the supply
duct 12 to 18 inches from the plenum and before · any dampers. Install the
Outdoor Air Temperature sensor outdoors, preferably on the north side of the
house, not in direct · sunlight. Wires must be connected to corresponding
terminals, R-red, W-white and B-black.
7. Turn on Panel and Run the Setup Wizard
7
Wiring Diagrams
8
Wiring Diagrams
9
LAT and OAT Sensor Installation
·INSTALLATION NOTES Both sensors are identical and can be used as either the Leaving Air Temperature (LAT) or Outside Air · Temperature (OAT) sensor. Both sensors must be connected to the board for proper functionality; non-heat pump applications do not require the · OAT sensor to be located outside. If additional wire length is required on a sensor, up to 50 ft of 18-3 thermostat wire · can be added. Keep panel power “off” while connecting · sensors to the board. The sensors have three conductors, (red, white, black) and must be wired to the appropriate (R, W, B) terminals of the respective sensor terminals.
LAT Sensor Installation
The sensor must be located in the supply trunk, downstream of the heat
exchanger and cooling coil and before any trunk dampers.
Do not locate the sensor in an area that is in the
direct line of site of the heat exchanger, cooling
coil or UV Lights. These locations can cause
false readings.
LAT sensor location
OAT Sensor Installation
Choose a location: Out of direct sunlight
· Above maximum snow level ·· That is accessible should service be
· required Preferably on the north side of the
house
2. Drill a 5/16″ access hole through the exterior wall aligned with one of the predrilled holes on the back of the enclosure body. If the sensor wire is to run along the outside of the structure, use opening located at the bottom of the enclosure.
3. Mount the sensor enclosure level over the access hole with the sensor opening on the back plate aligned with the 5/16″ opening.
·4. ALTERNATIVE SENSOR MOUNTING Sensor can be mounted inside the control
section of the outdoor · condensing unit. Ensure sensor is mounted in a
location where its temperature
reading will not be influenced by the
· equipment Route the sensor lead into the sensor enclosure and fasten with
the provided wire tie.
An OAT sensor enclosure is provided to protect the outdoor sensor from physical damage as well as snow, ice and solar heat influence.
cover <–slide–>
OAT sensor
10
Zone Weight Calculation
The following is an example of “Zone Weight” and “Air Handler Threshold” set- up to demonstrate the functionality behind the settings you choose.
The application below is a two story home being served by four independent zones. The zone weights are determined by simply dividing the number of runs in each zone by the total number of runs in the system. Total zone weight does not need to add up to 100% and may, in fact, be over or under weighted to produce the desired results.
Zone 1 Zone 2 Zone 3 Zone 4
Living area, 1st floor ………………………….(5-6″ runs/20 = 25% Living area, 1st floor
………………………….(5-6″ runs/20) = 30% Master bdrm suite, 2nd floor………..(4-6″ runs/20
= 20%) Bedrooms, 2nd floor ………………………..(5-6″ runs/20 = 25%)
Total: 20-6″ runs
Air Handler Y2 (High Stage) blower and Heating W2 (High Stage) will be engaged any time the accumulated, served zone weight is equal to or greater than the AH Stage Threshold setting in the Set-Up Wizard. There is a 9 minute delay for W2, however there is no delay for Air Handler Y2.
A H Threshold Set-Point
Stage-up occurs when…
100%
All 4 zones call together
80%
Zones 1, 2, and 4 call together
Zone weight settings should provide maximum airflow to zones calling, without creating objectionable air noise at the registers. Since
70% 55%
Any 3 zones call together
Zone 2 with either 1 or 4 call together
many systems serve a single zone the majority
of the time, low stage energy savings will be
achieved.
11
LAT and OAT Sensors
The HeatPumPro® uses both Leaving Air Temperature (LAT) and Outside Air
Temperature (OAT) sensors to protect the HVAC equipment and proactively choose
the most appropriate mode of operation.
BOTH SENSORS MUST BE INSTALLED FOR PROPER SYSTEM OPERATION.
The Decision Points in the table below (HST, CST, and AHST) are all adjustable
through the Setup Wizard. The contractor is responsible for choosing
appropriate staging settings. Multistage thermostats are not required. The
HeatPumPro will stage up as required to maintain the amount of cooling or
heating that is required by the space based on the Leaving Air Temperature and
the Outdoor Air Temperature. It will stage the blower (Multi/Variable Speed
Motors) according to the Zone Weight of the ductwork being served.
High and Low limit protection
There are individual high end set-points for Heat Pump heating, auxiliary heat
(or FF furnace) and low temperature operating limits for cooling.
The LAT ensures that the HVAC equipment will always be operated inside the OEM
specifications. The LAT functions in a staged-manner: As soon as the LAT
exceeds the operative limit, the equipment is staged down. If the LAT stays
outside acceptable limits for three (3) minutes, then it will cycle off the
equipment, leaving only the fan running.
Proactive Staging
The HeatPumPro can handle up to four stages of heating (two-stage heat pump
with two stages of electric heat strips or two stages of gas furnace
operation). It handles two stages of cooling. The HeatPumPro manages all
staging with single stage inputs from all thermostats.
Staging is managed by continually comparing the Leaving Air Temperature to
field adjustable heating and cooling thresholds. If the system is not
maintaining the appropriate temperature then it will automatically stage up.
If it starts to move to the extremes then it will stage down. The table below
outlines how the system stages.
HVAC Equipment Heat Pump Heating
Fossil Fuel Furnace Auxilliary Heat Strips
Decision Point
Heat stage threshold (HST) at or above 30ºF OAT
Air handler staging threshold (AHST)
Function
Minimum acceptable temperature in the plenum. If the system cannot maintain
HST then it will automatically stage up.
Note: If the OAT drops below 30ºF, the HST rises 1/2 ºF for every 1ºF below
30ºF. So the system will stage more aggressively on colder days. For
auxilliary heat or furnace operations, the system stages up and down based
upon the AHST. If the system is serving more zone weight than the AHST it will
stage up. If it is serving less than AHST then it will stage down.
Multi/Variable Speed Blowers
Heat Pump A/C Cooling
Cool stage threshold (CST)
Airflow with multi/variable speed systems is controlled in the same manner.
Maximum acceptable temperature in the plenum. If the system cannot maintain
CST, then it will stage up to high stage automatically.
12
Pump Operation
Air Pump Operation
Pump will start and control up to 35 actuators any time there is a call for
heating, cooling, or fan operation. The pump will continue to run for two
minutes plus the “Secondary Purge Time” delay. This allows for all dampers to
open to provide a soft start. Pump is designed for continuous operation.
Manual Pump Switch (MPSTM)
The Manual Pump Switch (MPS) (pictured here) is provided to test the damper
system and to bypass the zoning system in case of a board emergency. This
switch will start the pump manually and with the “Power” switch in the OFF
position, all the zone dampers will open. This will aid in troubleshooting by
allowing the operation of the HVAC system independent of the Arzel® panel, if
you suspect a PC board failure.
You can bypass the zoning system by following these steps
1. Turn the Arzel power switch off. You must keep this switch in Off position
to block ALL zone thermostats from calling for service and placing all the
zone dampers in the normally open position.
2. Disconnect the wires from any one zone thermostat terminal and connect
them to the HVAC Output terminals.
3. Turn the MPS switch to manual position.
The HVAC equipment will now be controlled by the one thermostat connected to
the Output terminals. The pump will run continuously, holding ALL the zone
dampers open.
Arzel power switch
Manual pump switch (MPS)
13
LCD Display Description
Using the LCD Screen
The Liquid Crystal Display (LCD) on the HeatPumPro® is your portal to
customizing your zoning installations. The set-up options allow you to design
the control sequence in the best interest of your customer, balancing energy
usage with comfort delivery while maintaining safe equipment operation. These
options can give energy cost priority over comfort, maximum air delivery over
noise suppression or fossil fuel priority over heat pump operation. To access
the SetUp Wizard screen, push the red “Reset” button just beneath the LCD,
then press the blue “Enter” button.
Operating software version
Press the blue “Enter” button on the circuit board to access the setup wizard.
Viewing System Operations
Once the operating parameters are set in the Set-Up Wizard, the LCD display will default to the “Main Operations” screen shown below.
Outputs to condensor
Outputs to air handler
Energized output(s) to equipment
Outdoor ambient temperature Zone(s) being served
HVAC
CON A H
OUT W1 W2 Y1 Y2 Y1 Y2 G O D
OAT 65 LAT 72
ZONES 1 3 WT% 70
COMPLOCK 1 2
PURGE TIME — : —
Compressor stages in a 4-minute timed off cycle
Time remaining for the post purge cycles
Sum of zone weight(s) for served zones
BLUE BTN : NXT SCRN
Leaving air temperature in supply duct
Illegal Calls and Other Messages
The HeatPumPro® has the ability to detect input signals from zone thermostats
that do not make sense and provide a visual “ILL” (illegal) call indicator on
the LCD screen. By pushing the blue “Enter” button on the board, you can see
what each zone is calling for and if that signal falls into the illegal
category. Pushing the blue “Enter” button past the last zone will show you any
“Messages” regarding staging occurrences, Balance Point status and LAT limit
functions.
14
·Status Message Menu Below Balance Point – OAT is below the set · “Balance Point”, back-up heat will be utilized Capacity Stage-Up – Board logic has staged · up to the next level of capacity Resistance Lockout OAT – OAT is above the “Aux Lock” temperature setting, Aux Heat is · locked out LAT Stage Down – LAT above “HP LAT Htg · Limit”, staged down one level of capacity Dehum Off Cycle – Dehumidification cycle is in a “timed off period” to prevent overcooling of space
Sequence of Operation
On a Call for Heat
1. The thermostat will send the appropriate signal to the circuit board.
Zone 1 = Y1, G or W
·· Zone 2, 3, 4 = W
2. The HeatPumPro® will consider the Balance Point (BP) setting if auxiliary
heat is fossil fuel
·or Aux Balance Point is set to True. If the OAT is above the BP setting the
Y1 and G signal will be sent to the air handler and a Y1 signal will be sent
to the condenser (O/B will also be energized if · set for Rev Valve Energized
in Htg mode). If the OAT is below the BP setting then W1 will be energized to
initiate back-up fuel operation, W2 will be controlled by · the zone weight
logic. If the BP setting is set for “Lock in Backup Heat” then all heat calls
will be served with a W1 output (fossil fuel) regardless of the OAT. W2 will
be controlled by the zone weight logic.
3. The control panel pump will start, and the non-calling zones’ solenoids
will energize to close dampers.
4. The LAT sensor will start to monitor the air in the supply plenum. The
sensor will be looking for the temperature set for the “Heat Stage Threshold”
in the Setup Wizard plus an OAT adjustment. The threshold temperature will
·raise 1º for every 2º drop in OAT below 30 ºF. Ex. HST = 100 ºF in Set-up
Wizard:
30 ºF OAT 100 ºF LAT threshold
20 ºF OAT 105 ºF LAT threshold
5. The LAT sensor will continue to monitor the supply air temperature. If the
temperature levels off below the heat stage threshold setting, the HeatPumPro®
will output for the next stage of heat every three minutes.
Y1 = stage 1 heat
· Y2 = stage 2 heat · W1 = stage 3 heat ·· W2 = stage 4 heat
6. The LAT sensor will continue to monitor the supply air temperature and
continue to stage up until all stages of heat are on or the heat stage
threshold is met. With an all electric system the HeatPumPro® will stage the
electric heat on with the heat pump running. With fossil fuel back-up if the
heat stage threshold is not met within 6 minutes the heat pump will be turned
off and the panel will start a W1 output.
7. If the temperature in the supply plenum reaches the auxiliary high limit
it will begin to stage down the equipment while still maintaining a
temperature above the Heat Stage Threshold.
8. When the zone is satisfied the equipment will turn off, the zone will stay
open for two minutes and then run the pump for the time set in the secondary
purge time in the Set-Up Wizard to open the rest of the dampers and allow for
a soft start on the next cycle.
15
Sequence of Operation
On a Call for Cooling
1. The thermostat will send the appropriate signal to the circuit board: Y1,
G, O or Y1, G for zone 1 depending on the thermostat type; Y, G for zones 2,
3, or 4.
2. The pump will start, and will energize the solenoid for any zone that is
not calling.
3. The Y1, Y2, G signal will be sent to the air handler if the “Air Handler
Stage Threshold%” (AHST) is met. Otherwise, only Y1, G will be sent to the air
handler. A Y1 signal will be sent to the condenser, and an O/B will be sent if
set for Rev Valve Energized in Cooling.
4. The LAT sensor will monitor the supply air temperature in the plenum and
look for the temperature set in the cool stage threshold in the Set-Up Wizard.
If the LAT sensor senses a continuous decrease in temperature, it will leave
the system in first stage cooling.
5. If the supply temperature (LAT) is below the cool stage threshold, it will
send a Y2 signal to the condenser after 3 minutes.
6. If the supply air temperature reaches the cooling low limit setting the
signal to Y2 will be removed.
7. When the zone is satisfied the equipment will turn off, the zone will stay
open for 30 seconds and run the pump for the time set in the secondary purge
time in the Setup Wizard to open the rest of the dampers and allow for a soft
start on the next cycle.
16
Setup Wizard
To access the Set-Up Wizard for the HeatPumPro® confirm that the Power Switch is “ON”, then press the red “RESET” button and immediately press the blue “ENTER” button while the start up screen is active. Use the white UP and DOWN buttons to change Options within each Category. Below are the setup categories in the order they appear in the software. The Setup Worksheet in the back of the manual can be used to document your settings.
All settings are held in memory even when power is interrupted. To view options or make changes after initial setup, simply press the red “RESET” button and proceed through the setup categories, making any necessary changes, using the white “UP” and “DOWN” buttons.
Parameter
Show Temperature In
Priority
Description
Determines the temperature display scale on the HeatPumPro®
Allows specified mode to interrupt active cycle. Priority options include:
Automatic, Heating, Cooling, or Zone Weight Priority.
Automatic Priority: Auto priority will allow the first call (either heating or
cooling) to establish the priority sequence for this cycle. A heating or
cooling call will always override fan-only operation. Any zone can initiate
constant fan if no other zone has a demand for either heating or cooling.
Options
Fahrenheit
· Centigrade · Automatic · Zone Weight · Heating ·· Cooling
Zone Weight Priority: Zone Weight priority allows the call in the largest
weighted zone(s) to have priority over any opposing calls in the smaller
zones. The board continues that call until the largest weight zone is
satisfied or the opposing call becomes the larger zone.
Heating Priority: Heating priority allows heating to have priority over
cooling. Any zone calling for heating will be served immediately; if a cooling
cycle is in process it will be terminated. The mode being served will be
limited to a 20-minute cycle.
Cooling Priority: Cooling priority allows cooling to have priority over heating. Any zone calling for cooling will be served immediately if no other zone wants cooling. Any zone can have constant fan, if no other zone wants cooling or heating.
Note: In Heating, Cooling and Automatic Priority the board will serve the priority caller for 20 minutes then the opposing call for 20 minutes and rotate until all calls are satisfied.
Factory Default
Fahrenheit
17
Setup Wizard
Parameter
Zone 1 Stat Type
Description
Type of T-stat used on Zone 1 Enter the type of thermostat you are connecting
to Zone 1 of the HeatPumPro panel.
Options
Factory
Default
Heat Pump
Heating/
· Cooling · Heating/Cooling
Zone 1 Weight % Zone 1 relative weight
10-90%, 5%
Zone 2 Weight %
Enter the percentage of available ductwork to system capacity in each zone.
Ex) Calculate nominal CFM for the zone and divide by total system capacity.
This can also be used to set priority to a specific zone by giving it a larger
weight. Sum of zones does not need to equal 100%.
Zone 2 relative weight
10-90%, 5%
50% 50%
Zone 3 Weight % Zone 3 relative weight Zone 4 Weight % Zone 4 relative weight
10-90%, 5% 10-90%, 5%
50% 50%
AH Stage-up Threshold
Heat Stage Threshold
Cool Stage Threshold
Air handler Stage-up threshold, Y2 output to Air Handler or W2 to FF Furnace engaged when threshold % is reached.
30-100%, 5%
Set the percentage of ductwork you would want to be open before the HeatPumPro® panel will send a Y2 signal to the air handler to increase capacity or W2 signal to furnace to increase output capacity.
Min leaving air temp (LAT) required for comfort at 30 ºF outside air
temperature (OAT). This set-point adjusts by 1 ºF for every 2 ºF change in
OAT.
Sets the minimum supply air temp in the heating mode. At the factory default
the HeatPumPro® will maintain a 88º F supply air temp at 30º F outdoor
temperature. The supply air temperature will raise or lower 1 ºF for every 2
ºF change in outdoor temperature.
80-130 ºF,
1 degree increments
Max cooling supply air temp, Y2 is energized if this LAT is not reached with
Y1 output.
Sets the maximum supply air temperature allowable before bringing on second
stage cooling. Does not reset with OAT.
20-60 ºF,
1 degree increments
50% 88 ºF 55 ºF
18
Setup Wizard
Parameter
Balance Point OAT Set to “Lock in Back-up” for non-heat pump applications.
Resistance Lockout OAT
HP LAT High Limit
AUX.LAT High Limit
Cooling LAT Low Limit
Type of back-up
Back-up controls fan
Dehum Caller Voltage
Description
Options
Heat pump operates above BP set point and FF furnace operates below set-point.
Set the outdoor temperature at which you want to lock the heat pump out and
have the fossil fuel back up to take over on a call for heat. This setting is
overridden by the “Heat Stage Threshold” function.
0-50 ºF,
1 degree increments
or “Lock in Backup Heat” for non-Heat Pump applications
Aux Heat (Elect Resistance) will be locked out when OAT exceeds this setting.
Set the outdoor temperature at which you want to lock out the electric
resistance heat.
0-40 degrees F,
or “Lock in Aux” to allow elect aux heat staging regardless of OAT
High limit of heat pump leaving air temperature.
Set the maximum allowable supply air temperature in heat pump mode.
100-125 ºF, in 1-degree F steps
Aux “W” output leaving air temp high limit.
Set the maximum allowable supply air temperature in fossil fuel or electric
resistance heat operation.
130-180 ºF, in 1-degree F steps
Cooling leaving air temp low limit.
34-46 ºF, in
Set the minimum supply air temperature in the
1-degree F steps
cooling cycle to prevent the coil from freezing. Specify type of Aux “Back-Up”
heat.
Select the type of heat that will be initiated when
Electric
·· Fossil Fuel
the heat pump can no longer maintain the setting
of the heat stage threshold. G output for fossil fuel heat operation True=”W”
False=”W”, “G.”
Select true if the back-up heat source controls the
True
·· False
fan internally or false if the HeatPumPro needs to
initiate the fan. Required voltage to energize a dehumidification call.
·· Note: Leave setting at 24v when not used.
0 Volt 24 Volt
Factory Default
Lock in Back-up Heat
30 ºF
120 ºF 140 ºF 42 ºF Fossil Fuel
True
24 Volt
Set to the dehumidification control voltage output on the dehumidistat control, Y.
19
Setup Wizard
Parameter Description
Options
Secondary Purge End-of-cycle purge time to diffuse residual heating
Time
or cooling.
Set the amount of time in seconds to run the pump after a cycle to open all the dampers. Typically 5 seconds per damper.
0-180 seconds, 10 sec increments
Factory Default
60 seconds
Dehumid Cycle Time
CLG Low Ambient Lock
Dehumidification “On Cycle” time limit to prevent over-cooling of space once cooling set-points are reached (off cycle is fixed at 10 min).
5-15 minutes, 5 minute increments
Set the maximum “ON” time for the dehumidification cycle to prevent over cooling of the space. The “OFF” cycle is set at a fixed time of 10 minutes.
Minimum OAT that mechanical cooling is allowed to 20-60, 1 degree F
operate (locks out CON Y output).
increments
Set the outdoor temperature at which the cooling will no longer come on.
10 mintues 50 ºF
Rev Valve Energized
Use Bal Pt for Elec
Heat pump reversing valve energized in heating or cooling (Zone 1 HP stat
always callls “O” for clg call”).
Set the mode in which the reversing valve is energized.
Cooling
·· Heating
If the heat pump thermostat has a setting for
reversing valve in the configuration mode, set
the thermostat to energize the reversing valve in
cooling. Allow Balance Point to be used on all electric system.
· True heat pump will shut down when ODT is below · Balance Point setting.
True False
Cooling False
Demo Mode Enabled
Demo mode speeds up all timing sequences by a factor of 12. Used for demonstrations and for initial system commissioning.
True
·· False
False
20
Suggested Settings
Settings in bold must be set to this value. Other settings are suggested.
Single Stage Fossil Fuel with A/C
F or C……………………………………………………. Fahrenheit Priority…………………………………………………. Automatic
Zone 1 Stat Type ……………………….Heat/Cool Zone 1 Weight…………………………………..Default N/A
Zone 2 Weight………………………………….Default N/A Zone 3 Weight………………………………….Default N/A
Zone 4 Weight…………………………………. Default N/A AH Stage Threshold……………………….Default
N/A Heat Stage …………………………………………Default N/A Cooling Stage …………………………………..
Default N/A Balance Point……………………………Lock-in Resistance
Lockout………………………..Default N/A HP High Limit …………………………………..Default N/A Aux
High Limit ………………………………… 140 Cooling Low Limit…………………………..42 Backup Fuel Type
…………………….Fossil Fuel Backup Control Fan……………………….TRUE Dehum Voltage
……………………………….24 Secondary Purge…………………………….60 Dehum Cycle Time…………………………set as
needed CON Lockout Temp ………………………. 50 Rev Valve Energized………………………Default N/A
Balance Point for Elec……………..FALSE Demo Mode ………………………………FALSE
Multi-Stage Fossil Fuel with A/C
F or C…………………………………………………….Fahrenheit Priority…………………………………………………. Automatic
Zone 1 Stat Type ……………………….Heat/Cool Zone 1 Weight…………………………………..set as needed
Zone 2 Weight………………………………….set as needed Zone 3 Weight………………………………….set as
needed Zone 4 Weight………………………………….set as needed AH Stage
Threshold……………………….set as needed Heat Stage …………………………………………Default N/A
Cooling Stage ………………………………….. 55 Balance Point……………………………Lock-in Resistance
Lockout………………………..Default N/A HP High Limit …………………………………..Default N/A Aux
High Limit …………………………………140 Cooling Low Limit…………………………..42 Backup Fuel Type
…………………….Fossil Fuel Backup Control Fan……………………….TRUE Dehum Voltage
……………………………….24 Secondary Purge…………………………….60 Dehum Cycle Time………………………… set
as needed CON Lockout Temp ………………………. 50 Rev Valve Energized……………………… Default
N/A Balance Point for Elec……………..FALSE Demo Mode ………………………………FALSE
Multi-Stage Dual Fuel
F or C……………………………………………………. Fahrenheit Priority…………………………………………………. Automatic
Zone 1 Stat Type ……………………………… HP or Heat/Cool Zone 1 Weight…………………………………..set
as needed Zone 2 Weight………………………………….set as needed Zone 3
Weight………………………………….set as needed Zone 4 Weight…………………………………. set as needed AH
Stage Threshold……………………….set as needed Heat Stage …………………………………………88 Cooling
Stage ………………………………….. 55 Balance Point……………………………………30 Resistance
Lockout………………………..Default N/A HP High Limit …………………………………..120 Aux High Limit
………………………………… 140 Cooling Low Limit…………………………..42 Backup Fuel Type
…………………….Fossil Fuel Backup Control Fan……………………….TRUE Dehum Voltage
……………………………….24 Secondary Purge…………………………….60 Dehum Cycle Time…………………………set as
needed CON Lockout Temp ………………………. 50 Rev Valve Energized………………………set as
needed Balance Point for Elec……………..FALSE Demo Mode ………………………………FALSE
Single-Stage Heat Pump with
Electric Backup
F or C…………………………………………………….Fahrenheit
Priority…………………………………………………. Automatic
Zone 1 Stat Type ……………………………… HP or Heat/Cool
Zone 1 Weight…………………………………..Default N/A
Zone 2 Weight………………………………….Default N/A
Zone 3 Weight………………………………….Default N/A
Zone 4 Weight………………………………….Default N/A
AH Stage Threshold……………………….Default N/A
Heat Stage …………………………………………88
Cooling Stage ………………………………….. Default N/A
Balance Point……………………………………Default N/A
Resistance Lockout………………………..Lock In
HP High Limit …………………………………..120
Aux High Limit …………………………………140
Cooling Low Limit…………………………..42
Backup Fuel Type …………………….Electric
Backup Control Fan……………………….FALSE
Dehum Voltage ……………………………….24
Secondary Purge…………………………….60
Dehum Cycle Time………………………… set as needed
CON Lockout Temp ………………………. 50
Rev Valve Energized……………………… set as needed
Balance Point for Elec…………………..set as needed
Demo Mode ………………………………FALSE
21
Suggested Settings
Settings in bold must be set to this value. Other settings are suggested.
Multi-Stage Heat Pump with Electric Backup
F or C……………………………………………………. Fahrenheit Priority…………………………………………………. Automatic
Zone 1 Stat Type ……………………………… HP or Heat/Cool Zone 1 Weight………………………………….. set
as needed Zone 2 Weight…………………………………. set as needed Zone 3
Weight…………………………………. set as needed Zone 4 Weight…………………………………. set as needed
AH Stage Threshold……………………….set as needed Heat Stage …………………………………………88
Cooling Stage ………………………………….. 55 Balance Point…………………………………… Default N/A
Resistance Lockout………………………..Lock In HP High Limit …………………………………..120 Aux High
Limit ………………………………… 140 Cooling Low Limit…………………………..42 Backup Fuel Type
…………………….Electric Backup Control Fan………………………. FALSE Dehum Voltage
………………………………. 24 Secondary Purge……………………………. 60 Dehum Cycle Time………………………… set
as needed CON Lockout Temp ………………………. 50 Rev Valve Energized………………………set as
needed Balance Point for Elec………………….. set as needed Demo Mode
………………………………FALSE
Inverter with Electric Backup
F or C…………………………………………………….Fahrenheit Priority…………………………………………………. Automatic
Zone 1 Stat Type ……………………………… HP or Heat/Cool Zone 1 Weight…………………………………..set
as needed Zone 2 Weight………………………………….set as needed Zone 3
Weight………………………………….set as needed Zone 4 Weight………………………………….set as needed AH
Stage Threshold……………………….set as needed Heat Stage …………………………………………80 Cooling
Stage ………………………………….. 55 Balance Point……………………………………30 Resistance
Lockout………………………..25 HP High Limit …………………………………..120 Aux High Limit
…………………………………140 Cooling Low Limit…………………………..42 Backup Fuel Type
…………………….Electric Backup Control Fan……………………….FALSE Dehum Voltage
……………………………….24 Secondary Purge…………………………….0 Dehum Cycle Time…………………………set as
needed CON Lockout Temp ………………………. 50 Rev Valve Energized………………………set as
needed Balance Point for Elec…………………..set as needed Demo Mode
………………………………FALSE
Duel Fuel with Inverter Heat Pump
F or C……………………………………………………. Fahrenheit Priority…………………………………………………. Automatic
Zone 1 Stat Type ……………………………… HP or Heat/Cool Zone 1 Weight………………………………….. set
as needed Zone 2 Weight…………………………………. set as needed Zone 3
Weight…………………………………. set as needed Zone 4 Weight…………………………………. set as needed
AH Stage Threshold……………………….set as needed Heat Stage …………………………………………80
Cooling Stage ………………………………….. 55 Balance Point……………………………set as required
Resistance Lockout …………………equal to balance point HP High Limit
…………………………………..120 Aux High Limit ………………………………… 140 Cooling Low
Limit…………………………..42 Backup Fuel Type …………………….Electric Backup Control Fan
…………………TRUE Dehum Voltage ………………………………. 24 Secondary Purge……………………………. 0 Dehum
Cycle Time………………………… set as needed CON Lockout Temp ………………………. 50 Rev Valve
Energized………………………set as needed Balance Point for Elec……………..TRUE
22 Demo Mode ………………………………FALSE
- NOTES
Inverter heat pumps are designed to run for an extended period and often lower supply temperatures. The HeatPumPro upstages to fossil fuel after a 6-minute run cycle if the “Heat Stage Threshold” is not met. Nonstandard settings are needed to overcome this. The HeatPumPro needs to think there is an electric heater providing an OAT lockout on W1 while still changing from heat pump to fossil fuel when meeting balance point where the heat pump won’t maintain.
Balance Point OAT and Resistance Lockout must be set to the same temperature, with Backup Fuel Type “Electric” and Balance Point for Elec “TRUE.” This will keep the gas furnace from engaging during extended run cycles but also provide an ODT changeover from heat pump to fossil fuel.
System Commissioning
To ensure the Arzel® HeatPumPro® zoning system operates properly after completing all installation and system configuration steps, please follow the procedures below for commissioning the system.
Damper Verification
1. Set all thermostats to the OFF mode and all thermostat fan switches to
AUTO.
2. Turn the HVAC system and the HeatPumPro® system PWR switches to ON.
3. Verify proper LAT and OAT temperature readings on the display screen.
4. Turn the Zone 1 thermostat fan switch ON. The fan in the HVAC system will
turn on. Check the airflow at all registers to determine that only Zone 1
dampers are open and all other dampers are closed.
5. Follow the above procedure for all other zones.
Bypass Adjustment and Checkout
1. Set smallest zone to appropriate zone weight threshold.
2. Initiate highest expected blower operation heating or cooling call.
3. Adjust the bypass closed and have the customer determine if the air
delivery noise is objectionable. The customer must be informed that elevated
air delivered into the smallest zone is critical to effective system operation
when a single zone call.
4. Adjust the bypass in small increments until the objectionable noise is
eliminated. (Bypass is only done to eliminate objectionable air noise; consult
the homeowner to determine their needs.)
5. Initiate call in other small zone or zones until AH stage threshold
upstages equipment and re-verify with equipment blower operating at highest
capacity.
Air Handler Stage Threshold and Heat Threshold Checkout
1. Set all thermostats to the OFF position. Set the demo mode to TRUE in the
Setup Wizard.
2. Remove the leaving air temperature (LAT) sensor from the supply ductwork.
3. Initiate a call for heat on Zone 1, a Y1 and G signal to the air handler
and a Y1 signal to the condenser will appear on the display screen.
4. Initiate a call in a second zone that will raise the zone weight threshold
above its setting. A Y2 signal to the air handler will appear on the display
screen and blower will ramp up to second stage.
5. Allow the unit to run in heating mode, a Y2 signal will appear and the
second stage on the condenser will energize.
6. Allow the unit to continue to operate and a W1 signal will appear on the
display screen and energize the first stage back-up heat.
7. Allow the unit to continue to operate and a W2 signal will appear on the
display screen and energize the second stage back-up heat.
8. Turn thermostats off and allow system to cycle off, do not reinstall LAT
sensor at this time.
9. Reset the demo mode to FALSE in the Set-up Wizard.
Note: With electric resistance backup heat the outdoor air temperature must be
below the temperature set for the resistance lockout temperature.
Cooling Stage Threshold Checkout
1. With the LAT sensor removed from the ductwork initiate a call for cooling
from any zone.
2. The Y1, G and O signal will appear on the display screen and send a first
stage cooling signal to the airhandler and the condenser.
3. Allow the unit to continue to operate. A Y2 signal will appear on the
display screen and send a second stage cooling signal to the condenser.
23
System Commissioning
4. Turn the thermostats to OFF and install Leaving Air Temperature sensor
into the supply duct.
5. Reset the demo mode to FALSE in the Set-Up Wizard.
Balance Point Checkout (Fossil Fuel Backup)
1. Raise the balance point temperature setting above the outdoor air
temperature or submerge the outdoor air temperature sensor in a cup of ice to
lower the reading.
2. Initiate a call for heat in any zone.
3. The W1 signal will appear on the display screen and initiate a call for
the fossil fuel heating equipment.
4. Turn zone thermostat off and allow the heating equipment to cycle off.
Customer Orientation
1. In an effort to eliminate end user misunderstandings and potential call-
backs, review the Setup Wizard parameters and explain how the system should be
expected to function.
2. Go over thermostat locations and functions and advise on the most energy
saving setback settings (Setting back all zones during their unoccupied period
will provide the best savings.)
3. If Zone One thermostat is equipped with an “Emerg Heat” mode explain when
and how to use it and the expected equipment operation in the Emerg Ht mode.
Remote Emergency Heat Switch
If an Emergency Heat Switch is desired and the Zone 1 thermostat is not a heat
pump model or there are not enough conductors to provide an “E” circuit, then
a remote “EM HT” switch can easily be wired to the board.
Simply wire a normally open switch across the Zone 1 “R” and “E” terminals and
you can engage the Emerg Ht mode by closing the switch. This will serve all
heat calls with the aux heat source.
Emergency Heat
Normal Heat
Zone 1
R
W
Y HeatPumPro
G
Panel
O
E
C
Zoning Sytem Layout
Zone 1 2 3 4
24
Tube Color
Total # Dampers
T-Stat Location
Setup Worksheet
Fill in the right-hand column with the Set-Up Wizard settings that you use
when programming the panel. Record the setup date. If any settings change,
record those changes and the date they were made.
Settings
Function
Options
Initial Setup
Setting
Date
Adjusted
Setting
Date
Temperature Display
F/C
Mode Priority
Automatic, Cooling, Heating, Zone Weight
Zone 1 T-Stat
Heat Pump or Heating/Cooling
Zone 1 Weight
Zone 1: 10%-90%
Zone 2 Weight
Zone 2: 10%-90%
Zone 3 Weight
Zone 3: 10%-90%
Zone 4 Weight
Zone 4: 10%-90%
Air Handler Stage Threshold
30% – 100%
Heat Stage Threshold
Enter Temp: 80 – 130
Cool Stage Threshold
Enter Temp: 20 – 60
Balance Point OAT
Enter Temp: 0 – 50 of backup heat
Resistance Lockout OAT
Enter Temp: 0 – 40, or Lock-In
Heat Pump LAT High Limit
Enter Temp: 100 – 125
Aux LAT High Temp
Enter Temp: 130 – 180
Cooling LAT Low Temp
Enter Temp: 34 – 46
Type of Backup
Electric or Fossil Fuel
Backup Controls Fan
True or False
Dehumidifier Call Voltage
0 VAC or 24 VAC
Secondary Purge Time
Enter seconds: 0 – 180
Dehumidification Cycle Time
Enter minutes: 5, 10, or 15
Cooling Low Ambient Lockout Enter Temp: 20 – 60
Reversing Valve Energized
Cooling or Heating
Use Balance Point for Electric True or False
Demo Mode Enabled
True or False
25
Bypass Sizing Charts
Branch Dampers
Smallest Zone CFM
100 200 300 400 500 600 700 800 900 1000
Blower Tonnage
2 2.5 3 3.5 4 5
- 8 8 10 10 12 8 8 10 10 N/A N/A 8 10 N/A N/A N/A 8 N/A N/A N/A N/A 8 N/A N/A N/A N/A N/A
No Bypass Required No Bypass Required No Bypass Required No Bypass Required
Trunk Dampers
Blower Tonnage
Smallest Zone CFM
2
2.5
3 3.5 4
5
100
8 10 10 12 12 14
200
8 10 10 12 12 14
300
-
- 8 10 10 12
400
N/A *
- 8 10 12
500
N/A N/A *
8 10
600
N/A N/A N/A *
- 10
700
N/A N/A N/A N/A * 8
800
N/A N/A N/A N/A N/A *
900
N/A N/A N/A N/A N/A *
1000
No Bypass Required
Round Bypass Size Round Bypass Size
Other Bypss Sizing Considerations
Flex Duct
Down-size the bypass by one size due to increased friction loss inherent in
flex duct.
Distant Zones
Duct length greater than 200 ft. may require a one size decrease due to
increased friction loss.
Close Zones
Duct length less than 50 ft. may require a one size increase.
Special Purpose Zones
Usage patterns may require an increase in bypass size.
· Calculate bypass from low stage CFM tonnage when combining 2-stage split
systems with HeatPumPro or GTPro panels and using zone weight.
Keep the bypass as small as possible.
·· Bypass should be at least 8 ft. from the return drop when possible.
26
EzySlide Damper Installation
For video demos, visit www.arzelzoning.com.
1. Apply the template with the airflow arrow pointed towards the register.
5. Fasten with zip screws. Secure the damper at two opposing corners. Add the other two screws. Tighten all four screws to just seal the gasket.
2. Cut out the traingle. Drill a 3/4-inch hole at each of the 3 corners and connect the holes with your snips.
6. Attach the air line. Cut a 3/4-inch section out of the “homerun tube” for that zone and insert a tee to connect to the damper.
3. Insert the damper. Hold it in the closed position, and insert the blade at the wide end of the triangle.
7. Finished! If the tubing looks neat and well organized, the workmanship appears worthy of the investment.
4. Twist into position. After the blade is inserted, rotate the damper 90º with the tubing port facing the main duct.
Rectangular EzySlide Install
Cut out a rectangle with the inside dimensions of the gasket. Align the damper
blade from corner to corner and slide it into the opening. Turn damper to
align with the duct, and fasten with screws.
27
Warranty Information & Procedure
Limited Lifetime Warranty Information can be found at
www.arzelzoning.com/warranty
Warranty Information
Limited Lifetime Warranty on Panel & Dampers if warranty information is
submitted to Arzel Zoning Technology, Inc. for Limited Lifetime Warranty
Coverage within 90 days of installation.
The Panel serial number is required when entering warranty information. This
serial number is located on a sticker inside the panel box. See photos below
for possible locations.
Warranty Procedure
To receive an RMA, technicians must call while on site (no call-no warranty).
Warranties returned to distributors without prior authorization may be denied
or subject to 20% processing fee.
1. Call 800-611-8312 while on the
jobsite to diagnose failed parts and continue the warranty process.
2. Any diagnosis of failed parts must be verified by Arzel® Technical Support
to receive an RMA (Return Material Authorization).
3. All warranty claims must include the serial number of the panel (see image
above).
4. Arzel will ship warranty parts directly to licensed contractors via UPS
Ground. (Next day air is available at an additional cost.)
5. Arzel Technical Support is available 7 days a week from 8am – 9pm EST.
Scan within 90 days of installation for warranty
information.
28
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>