SEALEY S0125 Dual Action Palm Sander Instruction Manual

SEALEY S0125 Dual Action Palm Sander

THANK YOU

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

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Refer to
Instruction
Manual

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Wear Eye
Protection

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Wear a
Mask

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Wear Ear
Protection

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Wear
Protective
Gloves

SAFETY

ELECTRICAL SAFETY

WARNING! It is the user’s responsibility to check the following:
✓  Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products.
Electrical safety information. It is important that the following information is read and understood:
✓  Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.
✓  Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure. Important: Ensure that the voltage rating on the appliance suits the pow er supply to be used and that the plug is fitted with the correct fuse.
DO NOT pull or carry the appliance by the power cable.
✕  DO NOT pull the plug from the socket by the cable.
✕  DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a qualified electrician.
If the cable or plug is damaged during use, switch off the electricity supply and remove from use. E nsure that repairs are carried out by a qualified electrician.

GENERAL SAFETY

WARNING! Ensure that Health & Safety, local authority and general workshop practice regulations are adhered to when using this sander.
Familiarize yourself with the application, limitations and potential hazards of the sander.
WARNING! Disconnect from the mains power and ensure that the pad is at a complete standstill before changing accessories, servicing or performing any maintenance.
✓    Maintain the sander in good condition (use an authorised service agent).
✓   Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING! Keep all holding screws in place, tight and in good working order. Check regularly for damaged parts. A part that is damaged must be repaired/replaced before the sander is next used.
Use the sander in a suitable work area and keep the area clean and tidy and free from unrelated materials. Ensure that there is adequate lighting.
✓    Keep the sander clean for best and safest performance.
✓    Before each use check all attachments for condition. If worn or damaged replace immediately.
✓    Ensure that there are no flammable materials near the work area.
WARNING! Wear approved safety eye protection, ear defenders and, if dust is generated, respiratory protection.

1. Maintain correct balance and footing. Ensure that the floor is not slippery and wear non-slip shoes.

2. Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery and contain and/or tie back long hair.

3. Keep children and unauthorised persons away from the work area.

4. Avoid unintentional starting.
   ✕   DO NOT use the sander for any purpose other than that for which it is designed.
   ✕  DO NOT operate the sander if any parts are damaged or missing as this may cause failure and/or personal injury.
   ✕   DO NOT switch the sander on until the head is in contact with the panel and switch the unit off before removing the head from the panel.
   ✕   DO  NOT get the sander wet or use in damp or wet locations or areas where there is condensation.
   ✕   DO NOT allow untrained persons to operate the sander.
   ✕   DO NOT operate the sander when you are tired or under the influence of alcohol, drugs or intoxicating medication.
   ✕   DO NOT use the sander where there are flammable liquids, solids or gases such as paint solvents, etc.
   ✕   DO NOT leave the sander operating unattended.
   ✕   DO NOT carry the sander with your finger on the power switch.
   ✕   DO NOT pull the cord from the power supply

5. Use a qualified person to maintain the sander.

6. When not in use, unplug from the mains power supply and store in a safe, dry, childproof area.

INTRODUCTION

Lightweight, compact palm sander with soft grip for added comfort. Dual action orbit of Ø3mm allows use for various sanding applications. Powered by a 240W motor with on/off switch. Features a self-contained dust extraction port with dust collection bag. Fitted with Ø125mm hook-and-loop backing pad and supplied with two sanding discs.

SPECIFICATION

OPERATION

WARNING: Ensure the tool is disconnected from the power supply before attaching or changing any accessories, or making any
adjustments.

SELECTING THE RIGHT GRADE OF SANDING DISC
Sanding discs are available in a variety of different grades: coarse (60 grit), medium (120 grit) and fine (240 grit).
Use a coarse grit to sand down rough finishes, medium grit to smooth the work, and fine grit to finish off.
Always use good quality sanding discs to maximise the quality of the finished task.
It is advisable to do a trial run on a scrap piece of material to determine the optimum grades of sandpaper for a particular job. If there are still marks on your work after sanding, try either going back to a coarser grade and sanding the marks out before recommencing with the original choice of grit, or try using a new piece of sandpaper to eliminate the unwanted marks before going on to a finer grit and finishing the job

FITTING A SANDING DISC
WARNING: Always ensure that the tool is switched off and the plug is removed from the power point before fitting or removing sanding discs.
Note: DO NOT continue to use worn, torn or heavily clogged sanding discs. Ensure foreign objects, such as nails and screws, are removed from the workpiece before starting to sand.
WARNING: DO NOT use a sanding disc on wood that has previously been used on metal. This may cause scouring on the wooden surface.
Remove any dust or debris from the Hook & Loop Sanding Base (1), before fitting a sanding disc
Match the holes in a suitable disc with the holes in the base and simply press the disc to the base to attach it.
To remove the disc, peel it away from the base.
Note: To maximise the life of the Hook & Loop Sanding Base, peel the sanding disc off slowly rather than rapidly removing it to avoid damage to the hook and loop system.
WARNING: Take care to regularly clean out the build-up of dust on the base underneath the sanding disc and not to let the disc wear completely down before replacing it. Failure to observe these two precautionary measures can lead to damage to the hooks and loops on the base, and the sanding disc will not attach properly.
WARNING: Never use the sander unless the entire base is covered by the sanding disc.

DUST EXTRACTION

WARNING: Always connect the sander to a suitable vacuum cleaner or workshop dust extraction system if the sanding dust contains harmful substances, such as particles from old paint, varnish, surface coatings etc. Always dispose of harmful dust according to local laws and regulations.
WARNING: Take special care to guard against harmful and toxic dusts when sanding lead-based painted surfaces, woods and metals, particularly if you are unsure about the exact substances involved. All persons entering the work area must wear a mask specially designed for protection against the toxic dust and fumes involved. Children and pregnant women MUST NOT enter the work area.
✕   DO NOT eat, drink or smoke in the work area.
This sander is designed to be connected to a household vacuum cleaner hose or workshop dust extraction system. This is the preferred and most effective method of dust extraction
Connect a suitable vacuum hose to the Dust Extraction Port (7).
Note: The Dust Extraction Port is designed to fit a 35mm diameter hose.
If no vacuum dust extraction system is available, the supplied Dust Bag (5) must be used:
Attach the Dust Bag to the Dust Extraction Port of the sander by pushing and twisting the bayonet fitting on the Dust Bag Collar (6).
WARNING: For optimum dust extraction, remove and empty the Dust Bag when it is no more than half full.
WARNING: Remove and DO NOT use the Dust Bag when sanding metal. Hot metal particles and sparks could ignite residual wood dust, or cause the Dust Bag to catch fire. Always connect the sander to a suitable workshop dust extraction system when sanding metal. Always clean the tool THOROUGHLY when switching from sanding wood to sanding metal, and vice versa.

OPERATION

WARNING: Always wear eye protection, adequate respiratory and hearing protection, as well as suitable gloves, when working with this tool.

WARNING: DO NOT touch the moving sanding disc.
Note: Always use clamps to secure your workpiece to the workbench wherever possible.
WARNING: Never allow the sandpaper to completely wear down before replacing it. Failure to observe these precautionary measures can lead to damage to the hook and loop surfaces, resulting in sanding discs failing to attach properly.

SWITCHING ON AND OFF
WARNING: Always wear safety goggles, an adequate dust mask, hearing protection and suitable gloves, when working with this  tool.
WARNING: Never switch the sander on when the base is in contact with the workpiece or any other surface, as this might cause the operator to lose control over the machine, and lead to serious injury.
Connect the Power Cord (4) to the mains power supply.
Push the On/Off Switch (2) into the ‘I’ position, to switch the sander ‘on’.
To switch ‘off’ the sander, push the On/Off switch into the ‘O’ position.
WARNING: Always wait until the machine has stopped vibrating completely before putting it down. Always disconnect from the power supply after use.

SANDING
If the tool is connected to a vacuum dust extraction system, switch the extraction device ‘on’ before switching on the sander. Switch the sander ‘off’ first, then the vacuum system.
Move the machine in a circular motion over the workpiece surface, applying an even, moderate pressure until you reach the desired surface finish.
WARNING: Excessive pressure does not lead to a faster removal of material; it will, however, lead to premature wear of the sanding disc, and may cause damage to the machine.
If there are still scratches on your workpiece after sanding, refer to ‘Selecting the right grade of sanding disc’.

MAINTENANCE

WARNING: Always disconnect from the power supply before carrying out any inspection, maintenance or cleaning.

GENERAL INSPECTION
Regularly check that all the fixing screws are tight.
Inspect the supply cord of the tool, prior to each use, for damage or wear.
Repairs should be carried out by an authorised service centre.

EMPTYING THE DUST EXTRACTION BAG
WARNING: Always switch off and disconnect from the power supply before detaching the dust extraction system.
WARNING: Always wear respiratory protection, eye protection and gloves when emptying the Dust Bag (5).
Note: For optimum dust removal, empty the Dust Bag when it is no more than half full.
Detach the Dust Bag from the Dust Extraction Port of the sander by pulling and twisting the bayonet fitting on the Dust Bag Collar(6).

DISPOSE OF THE WASTE.
Attach the Dust Bag to the Dust Extraction Port of the sander by pushing and twisting the bayonet fitting on the Dust Bag Collar
Note: If the sanding dust contains harmful substances, such as particles from old paint, varnish, surface coatings etc., always dispose of according to local laws and regulations.
Note: Always clean the tool THOROUGHLY when switching from sanding wood to sanding metal and vice versa.

CLEANING
WARNING: Always wear protective equipment including eye protection and gloves when cleaning this tool.
Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the device’s service life.
Clean the body of your machine with a soft brush, or dry cloth.
Never use caustic agents to clean plastic parts. If dry cleaning is not sufficient, a mild detergent on a damp cloth is recommended.
Water must never come into contact with the tool. Ensure the tool is thoroughly dry before using it. If available, use clean, dry, compressed air to blow through the ventilation holes (where applicable).

LUBRICATION
Slightly lubricate all moving parts at regular intervals with a suitable spray lubricant.

BRUSHES
Over time the carbon brushes inside the motor may become worn.
Excessively worn brushes may cause loss of power, intermittent failure, or visible sparking.
If you suspect that the brushes may be worn, have them replaced at an authorised service centre.

STORAGE
Store this tool carefully in a secure, dry place out of the reach of children.

WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): 4.315. Uncertainty value (k):1.5 m/s².
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical. Whilst in use, the actual value will vary considerably from and depend on many factors. Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration Syndrome.

HEALTH SURVEILLANCE.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified accordingly.

PERSONAL PROTECTIVE EQUIPMENT.

We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention. Please refer to the Correct Use and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
Www.hse.gov.uk – Hand-Arm Vibration at Work.

TROUBLESHOOTING

service centre.
Slow material removal| Sanding sheet too fine or worn| Fit new sanding sheet with coarser grit..
Scratches on workpiece after sanding| Sanding sheet too coarse.| Fit new sanding sheet with finer grit.
Not enough material removed| Continue sanding.
Burn marks on workpiece| Sanding sheet incompatible with material.| Fit correct sanding sheet.
Too much pressure exerted on to the sander.| Use less pressure whilst moving the machine
Excessive dust emission| A. Dust extraction not working; sanding sheet not aligned with dust extraction holes in the hook & loop sanding base (1).
B. Extraction holes blocked| A. Realign sanding sheet.
B. Unblock dust extraction h
Dust Bag (5) full| Empty Dust Bag.
Dust Bag insufficient for the task at hand| Connect a vacuum dust extraction

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No Liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which is required for any claim.

REGISTER YOUR PURCHASE HERE

CUSTOMER SUPPORT

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
 01284 757500
sales@sealey.co.uk
  www.sealey.co.uk

References

• HSE: Information about health and safety at work

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