escea NCS7525 Glass Barrier See Through Gas Fireplace Installation Guide

NCS7525 Glass Barrier See Through Gas Fireplace

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Product Specifications

• Model: NCS7525 / NCD7525

• Type: Direct Vent Zero Clearance Gas Fireplace Heater

• Certifications: American National Standard/CSA Standard ANSI
  Z21.88/ CSA 2.33, Underwriters Laboratories

• Gas Type: As indicated on the rating plate

Product Usage Instructions

Important Safety Information

It is crucial to follow all safety instructions provided to
prevent serious injury, death, or property damage. This appliance
should be installed and serviced by professionals certified by the
National Fireplace Institute (NFI) as NFI Gas Specialists.

Installation Guidelines

1. Ensure the appliance is installed in accordance with American
   National Standard/CSA Standard ANSI Z21.88/ CSA 2.33 and
   Underwriters Laboratories requirements.

2. Seal any unused openings in the venting system to prevent leaks
   or blockages.

3. Inspect the venting system for proper size, pitch, and any
   signs of damage or corrosion.

4. Ensure all building doors and windows are closed when operating
   the appliance.

Operation Instructions

1. Before operation, close fireplace dampers and ensure proper
   ventilation by turning on exhaust fans and avoiding operation of
   summer exhaust fans.

2. Follow the lighting instructions provided in the manual.

3. Test for spillage from draft hood equipped appliances after 5
   minutes of main burner operation.

Maintenance

Regularly inspect and maintain the appliance to ensure proper
ventilation and safe operation. Refer to the user manual for
specific maintenance guidelines.

Frequently Asked Questions (FAQ)

Q: Can this gas fireplace heater be converted for use with

other gases?

A: No, this appliance is not convertible for use with other
gases unless a certified kit is used.

Q: What should I do if I notice improper venting during

operation?

A: If improper venting is observed, the venting system must be
corrected in accordance with the National Fuel Gas Code and/or
Natural Gas and Propane Installation Code.

Q: How do I ensure carbon monoxide poisoning prevention?

A: Follow the steps outlined in the safety information section
of the manual to prevent carbon monoxide poisoning, including
sealing unused openings in the venting system and testing for
spillage from draft hood equipped appliances.

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Installer Guide

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

DIRECT VENT ZERO CLEARANCE GAS FIREPLACE HEATER MODELS:
NCS7525 / NCD7525

WARNING
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. What to do if you smell gas: · Do not try to light the appliance. · Do not touch any electrical switch; do not use
any phone in your building. · Leave the building immediately. · Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions. · If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

MH63830
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
This fireplace is design certified in accordance with American National Standard/CSA Standard ANSI Z21.88/ CSA 2.33 and by Underwriters Laboratories as a Direct Vent Gas Fireplace Heater and shall be installed according to these instructions. We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institute (NFI) as NFI Gas Specialists.

www.nficertified.org 630729_0

TABLE OF CONTENTS
A
SECTION
Important Safety Information Introduction Before You Start Carton Contents and Hardware Pack Specifications Fireplace Dimensions NCS7525 (SINGLE SIDED) Fireplace Dimensions NCD7525 (DOUBLE SIDED) Locating Fireplace Clearances Vent Termination Clearances Gas Supply Electrical Connections Installation Fireplace Ventilation Vent System Identification Vent Framing and Finishing Duct Vent Installation Decorative Crushed Glass Placement LOG Placement Pilot Lighting Instructions Multifunction Remote Instructions LED Remote Instructions Intermittent Control System IPI Electronic System Wiring Diagram Accessories Parts List Parts View Maintenance and Service How to Order Repair Parts Warranty

IMPORTANT SAFETY INFORMATION
A

PAGE

3

8

10

WARNING

12

CARBON MONOXIDE POISONING HAZARD

13

14

Failure to follow the steps outlined below for each appliance connected to the venting system

15

being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into

16

operation, while all other appliances connected to the venting system are not in operation:

17

1. Seal any unused openings in the venting system.

18

2. Inspect the venting system for proper size and horizontal pitch, as required in the National

20

Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code, CSA B149.1 and these instructions. Determine that there is no blockage or restriction,

22

leakage, corrosion and other deficiencies which could cause an unsafe condition.

23

3. As far as practical, close all building doors and windows and all doors between the space in

which the appliance(s) connected to the venting system are located and other spaces of the

27

building.

29

4. Close fireplace dampers.

30

5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at

38

maximum speed. Do not operate a summer exhaust fan.

44

6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously.

45

7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after

48

5 minutes of main burner operation. Use the flame of a match or candle.

8. If improper venting is observed during any of the above tests, the venting system must be

49

corrected in accordance with National Fuel Gas Code, ANSI Z223.1/NFPA and/or Natural

53

Gas and Propane Installation Code, CSA B149.1.

55

9. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers

58

and any other gas-fired burning appliance to their previous conditions of use.

59

60

61

62

68

71

IMPORTANT SAFETY INFORMATION (CONT’D)
A

Maintenance Precautions Installation and repair should be done by a qualified service person. The fireplace should be inspected before use and at least annually by a qualified service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the fireplace be kept clean. Keep burner and control compartment clean. Examine venting system periodically and replace damaged parts. Make a periodic visual check of pilot and burners. Clean and replace damaged parts.
Damaged Fireplace Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water. In the event of a natural disaster (tornado, earthquake, fire, etc.) have a qualified technician inspect the fireplace for damage or potential gas leaks. Repair or replace any damaged components before operating this fireplace.
WARNING Due to sharp edges, always use gloves when handling the packaging and installing the appliance.
WARNING Keep away from small children. Packaging film may cling to nose and mouth and prevent breathing.
WARNING Choking Hazard – Packaging contains small parts, keep away from children.

For Installer Annual Inspection · Have the fireplace inspected annually before use.
· More frequent inspection and cleaning may be required if the fireplace is installed in an area exposed to pet hair or dust, or to excessive lint from new carpeting or bedding materials.
During the Annual Checkup, the Technician Will: · Inspect the pilot (flame safety system) and burners for
proper operation and replace any damaged parts.
· Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds.
· Vacuum and clean any foreign debris in the firebox that is not supposed to be there.
· Inspect and ensure that the lighting of the burners occurs within 4 seconds of the gas valve opening. Visual inspection should match the information illustrated in the manual. Inspect primary air openings for blockage.
· Check the glass and fiber tape for proper seal.
· Clean glass with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.
· Check all glass retention components for proper operation, tension, and ensure that relief mechanisms are free from obstructions.
· Check the barrier screen for fit and structural integrity.
· Inspect the log set (if applicable) and decorative media (if applicable) for debris or damage.
· Freshen up the glowing embers if applicable.
· Replace batteries in the remote if applicable.
· Inspect the venting and vent termination cap for damage, corrosion, sooting, or obstruction and correct if present.
· Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.
· In addition, clean and inspect the fireplace following any remodeling work in your home.

4

IMPORTANT SAFETY INFORMATION (CONT’D)
A

WARNING

·

Read and follow these safety precautions prior to operating

this fireplace. Failure to follow these precautions may result

in death, injury, or property damage.

·

WARNING Do not operate this fireplace without glass front panel · installed.

DO NOT use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
DO keep the fireplace area clear and free from combustible material, gasoline, and other flammable vapors and liquids.
DO examine venting system periodically and replace damaged parts.

· Before enclosing the vent pipe assembly, operate the fireplace to ensure it is venting properly.

· DO make a periodic visual check of pilot and burners. Clean and replace damaged parts.

·

If this fireplace is installed directly on carpeting, tile or

·

other combustible material other than wood flooring

the fireplace shall be installed on a metal or wood panel

extending the full width and depth of the fireplace. The

base referred to above does not mean the fireproof base

as used on wood stoves. The protection is for rugs that are

extremely thick and light colored tile.

Young children should be carefully supervised when they are in the same room as the fireplace. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at- risk individuals in the house. To restrict access to the fireplace, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.

·

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns

·

or clothing ignition.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this fireplace and shall be installed for the protection of children and other at-

· Only components certified with the appliance shall be used.

risk individuals.

· Clothing or other flammable material should not be placed · If the barrier becomes damaged, the barrier shall be

on or near the fireplace.

replaced with the manufacturer’s barrier for this fireplace.

· Adequate accessibility clearances for servicing and proper · Any safety screen, guard, or barrier removed for servicing

operation.

a fireplace must be replaced prior to operating the

· This fireplace must not share or be connected to a flue

fireplace.

serving a separate solid-fuel burning fireplace.

· A manufactured home (USA only) or mobile home OEM

· Keep the area around your fireplace clear of combustible materials, gasoline, and other flammable vapor and liquids.
· Under no circumstances should any solid fuels (wood, coal, paper, cardboard, etc.) be used in this fireplace.
· The flow of combustion and ventilation air must not be obstructed in any way.

installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.

· Due to high temperatures, the fireplace should be located

WARNING

out of traffic and away from furniture and draperies.

If the glass is cracked or damaged in any way, it should be

· The glass front or any part removed for servicing the

replaced only with a replacement from Escea.

fireplace must be replaced prior to operating the fireplace.

Work should be done by a qualified service person.

· Any safety screen or guard removed for servicing the fireplace must be replaced prior to operating the fireplace.

· Keep burner and control compartment clean.

· Vent cap is hot while fireplace is in operation and for some time afterward.

· Installation and repair should be done by a QUALIFIED SERVICE PERSON. The fireplace should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the fireplace be kept clean.

· DO NOT put anything around the fireplace that will obstruct the flow of ventilation air. 5

SAFETY INFORMATION FOR USERS OF PROPANE GAS
A

Propane is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose; everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

Propane gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Immediately go into action as instructed earlier.
SOME POINTS TO REMEMBER · Learn to recognize the odor of propane gas. Your local
propane gas dealer can give you a “Scratch and Sniff”

PROPANE GAS WARNING ODOR

pamphlet. Use it to find out what the propane odor smells like. If you suspect that your propane gas has a weak or

DANGER

abnormal odor, call your propane gas dealer.

If a gas leak happens, you should be able to smell the gas · because of the odorant put in the Propane Gas. That’s your signal to go into immediate action!

· Do not operate electric switches, light matches, or use your

phone. Do not do anything that could ignite the gas.

·

· IMMEDIATELY get everyone out of the building, vehicle,

trailer, or area.

If you are not qualified, do not light pilot lights, perform service, or make adjustments to appliances on the propane gas system. If you are qualified, consciously think about the odor of propane gas prior to and while lighting pilot lights or performing service or making adjustments.
Sometimes a basement or a closed-up house has a musty smell that can cover up the propane gas odor. Do not try to light pilot lights, perform service, or make adjustments

· Close all gas tank or cylinder supply valves.

in an area where the conditions are such that you may not

· Propane gas is heavier than air and may settle in low areas

detect the odor if there has been a leak of propane gas.

such as basements. When you have reason to suspect a gas · Odor fade, due to oxidation by rust or adsorption on walls

leak, keep out of basements and other low areas. Stay out

of new cylinders and tanks, is possible. Therefore, people

until firefighters declare them to be safe.

should be particularly alert and careful when new tanks

· Use your neighbor’s phone and call a trained propane gas service person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.

or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such

· Finally, let the service man and firefighters check for

conditions are suspected to exist, a periodic sniff test of

escaped gas. Have them air out the area before you return.

the gas is advisable. If you have any question about the

Properly trained propane gas service people should repair

gas odor, call your propane gas dealer. A periodic sniff

the leak, then check and relight the gas appliance for you.

test of the propane gas is a good safety measure under

any condition.

NO ODOR DETECTED – ODOR FADE

·

Some people cannot smell well. Some people cannot smell the

odor of the chemical put into the gas. You must find out if you

can smell the odorant in propane. Smoking can decrease your

ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in

·

the area mask the gas odor. People may not smell the gas odor or

their minds are on something else. Thinking about smelling a gas

odor can make it easier to smell.

The odorant in propane gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the movement of the gas through soil can filter the odorant. Odorants in propane gas are also subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.

If, at any time, you do not smell the propane gas odorant and you think you should, assume you have a leak. Take the same immediate action recommended above for the occasion when you do detect the odorized propane gas.
If you experience a complete “gas out,” (the container is under no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.

The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.

6

REQUIREMENTS FOR MASSACHUSETTS
A

For all side wall horizontally vented gas fueled equipment installed 4. in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas-fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building, or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty days to comply with the above requirements; provided, however, that during said thirty day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS.
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE.
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent termination for the horizontally vented gas fueled appliance or equipment. The sign shall read, in print size no less than 1/2 inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

INSPECTION.
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)
a. 1 through 4.
b. EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building, or structure used in whole or in part for residential purposes.
c. MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction.
a. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

7

INTRODUCTION
A

Instructions to Installer 1. Leave instruction manual with owner.
2. Have owner complete the `Product Registration Card’ supplied with the fireplace or register online.
3. Show owner how to start and operate the fireplace.
This direct-vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems unless otherwise noted.

Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agency” means any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair, or servicing of equipment, who is experienced in such work, familiar with all precautions required, and has complied with all the requirements of the authority having jurisdiction.

Appliance Certification WARNING
This fireplace is not for use with solid fuels. Burning solid fuels could cause personal injury or property damage.

Commonwealth of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
WARNING

Any change to this fireplace or its controls can be dangerous.

This fireplace is design certified in accordance with American National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by Underwriters Laboratories as a Direct-Vent Gas Fireplace Heater and shall be installed according to these instructions.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
Building Codes Consult your local building code agency, prior to installation, to ensure compliance with local codes-including permits and inspections.
· The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54 Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.
· The fireplace, when installed, must be electrically grounded in accordance with local codes or, in absence of local codes, with the National Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1.

Improper installation or use of the fireplace can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/ NFPA 54 Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.
Any alteration of the original design, installation other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
NOTICE: All correspondence should refer to complete Model Number, Serial Number, and type of gas.
High Altitude When installing this fireplace at an elevation above 2000 feet (in the United States) it may be necessary to decrease the input rating by replacing the existing burner orifice with a smaller size. Generally, you should be reduce input by 4 percent for each 1000 feet above sea level. However, if the heating value of the gas has been reduced, this may not apply. Check with Escea for proper orifice size identification.

Canadian High Altitude Altitude: 0-4500 feet (0-1370 m)
When installing this fireplace at an elevation above 4500 feet (in Canada), check with Escea for assistance in determining the proper orifice for location.

8

ATTENTION INSTALLER:
A

Fireplace Installation Checklist Use this checklist in conjunction with the instructions in this manual.

Customer:

Date Installed:

Lot/Address:

Fireplace Location:

Installer:

Model:

Dealer Phone #:

Serial #:

FIREPLACE INSTALLATION

Verified clearances to combustibles ……………………………………………………………………………

Fireplace is leveled and secured ………………………………………………………………………………….

VENTING/CHIMNEY/DUCTED HEAT DISTRIBUTION (page 30)

Venting configuration complies to vent diagrams ………………………………………………………..

Venting installed, locked, secured in place with correct clearance ……………………………….

Firestops installed ……………………………………………………………………………………………………..

Exterior wall/roof flashing installed and sealed …………………………………………………………….

Terminations installed and sealed ………………………………………………………………………………..

Light unit and test venting before enclosing the fireplace ……………………………………………

ELECTRICAL (page 22)

Unswitched power (110-120 VAC) provided to the fireplace ………………………………………

GAS (page 20)

Proper appliance for fuel type …………………………………………………………………………………….

Was a conversion performed? …………………………………………………………………………………….

Leak check performed and inlet pressure verified ……………………………………………………….

FINISHING

Verified all clearances meet installation manual requirements (page 17) ………………………

Mantels and wall projections meet requirements (page 17) ………………………………………….

Granite or Clean Face finishing complies with clearance requirements ………………………..

Glass properly installed ………………………………………………………………………………………………

FIREPLACE SETUP

All packaging and protective materials removed (inside & outside of fireplace) ……………

Media installed correctly ……………………………………………………………………………………………

Firebox glass door cleaned, installed, and secured ……………………………………………………….

Accessories installed properly …………………………………………………………………………………….

Started Fireplace and checked for gas leaks ………………………………………………………………..

Manual envelope and all contents removed from the fireplace and given to homeowner .

Comments Yes

No

Escea recommends the following: · Keep this checklist visible on the fireplace until the installation is complete.
· Photograph the installation and copy this completed checklist for your file. Comments: Further description of any issues, who is responsible (Installer/Builder/Other, etc) and corrective action needed:

Comments communicated to responsible party

by

on

9

BEFORE YOU START
A

SAMPLE WARNINGS AND DEFINITIONS
DANGER$ Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Addresses practices not related to personal injury.
This direct-vent gas fireplace and its components are tested and safe when installed in accordance with this installation manual. Report to your dealer any parts damaged in shipment, specifically check glass for chips or cracks. Do not install fireplace with damaged, incomplete, or substitute parts. Read all instructions before starting installation and follow them carefully to ensure safe operation. Failure to follow the instructions will void the warranty and may cause a fire hazard. The warranty will be voided by, and the warrantor disclaims any responsibility for the following actions: · Installation by anyone other than the dealer or his agent. · Installation of any damaged fireplace or component. · Modification of the fireplace or Direct- Vent system. · Installation other than as instructed by Escea. · Improper positioning of logs, glass door, or accessories. · Installation and/or use of any component part not
manufactured or approved by Escea. All correspondence should refer to complete Model Number, Serial Number and type of gas. Fill out the Fireplace Installation Checklist (page 9).
UNPACKING THE FIREPLACE 1. Cut binding straps and shrink wrap. 2. Remove top board and corner posts. 3. Lift fireplace from the pallet and place it near installation site. 4. Verify that the fireplace and components have not been
damaged during shipping. 5. Using the list on page 12 verify that you have all
components that shipped with fireplace.

Television Considerations
Installing a television above a fireplace has become increasingly popular; however, the area above any fireplace gets hot and most TV manufacturers recommend against placing their products near a heat source.
If you install a television above this fireplace, Escea accepts no responsibility for damage or injuries. Follow the television manufacturer’s installation instructions, including any recommendations regarding proximity to heat sources.
If you have a TV above your fireplace, turn off the fireplace and let it cool completely before servicing or touching any buttons on the TV.
PREPARATION This direct-vent gas fireplace and its components are tested and safe when installed in accordance with this installation manual Report any parts damaged in shipment; specifically check glass condition. Do not install this unit with damaged, incomplete, or substitute parts.
Read all instructions before starting installation and follow these instructions carefully during installation to ensure maximum benefit and safety. Failure to follow them will void the warranty and may present a fire hazard.
This direct-vent gas fireplace is designed to operate with combustion air siphoned from and all exhaust gases expelled to the outside of the building. The information contained in this manual pertains to all models and gas control systems listed on the front page unless otherwise noted.
These models may be installed in a bedroom or bed-sitting room in the U.S.A. and Canada.
WARNING
ANY CHANGE TO THIS FIREPLACE OR ITS CONTROLS CAN BE DANGEROUS. Improper installation or use of the fireplace can cause serious injury or death from fire, burns, explosions, or carbon monoxide poisoning.

BEFORE YOU START (CONT’D)
A

INSTALLATION CONSIDERATIONS

ACCESSORIES

· Gas supply piping ­ See page 20.
· Electrical supply and connections 120V, 60Hz, 4 Amp, right, left or both side entrances – See page 22.

Accessories for this appliance may be installed prior to or after fitting the fireplace into the framed opening.

· Allowable fireplace mounting surfaces:

WARRANTY REQUIREMENTS

1. A hard, flat, combustible or non-combustible surface
2. A raised platform of combustible or non-combustible material.
3. The four corners of the fireplace on non-combustible material ­ such as cinder blocks (where allowed by local codes) ­ so that contact is made on all four perimeter edges on the bottom of the fireplace.
· If the fireplace is installed directly on carpeting, tile or other combustible material other than wood flooring, install a metal or wood panel underneath extending the full width and depth of the fireplace.
· This fireplace is designed to be installed in a zero-clearance enclosure. Combustible material can come in contact with the side standoff spacers, and the fireplace can be secured to combustible framing with the framing brackets provided.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.
The warranty will be voided by, and the warrantor disclaims any responsibility for the following actions:
· Installation of any damaged fireplace insert or vent system component.
· Modification of the fireplace insert or direct vent system.
· Installation other than as instructed by Escea.
· Improper positioning of the logs or glass door assembly.
· Installation and/or use of any component part not manufactured or approved by manufacturer.

PLANNING THE INSTALLATION

1. Read the safety information on pages 3 – 5.

2. Place the sticker located in the instruction envelope onto the “Homeowner Reference Information” in Homeowner’s Manual.

3. Show the homeowner where the rating plate and lighting instruction plate are located.

4. Install the venting. See pages 27 – 37.

5. Install the ducting. See pages 38 – 43.

6. Install and connect the gas lines. See pages 20 – 21.

7. Install the wiring. See page 22.

8. Remove outer and inner glass. See page 63.

9. Install the glass or log set, and (optional) rock wool. See pages 44 – 47.

10. Sync the remote. See page 50.

11. (Optional) Adjust the rock wool for perfect burn.

12. Troubleshoot any issues. See pages 55 – 57.

13. Reinstall inner and outer glass.

14. Show the homeowner how to operate the fireplace insert.

15. Show the homeowner how do the basic maintenance.

10

11

CARTON CONTENTS AND HARDWARE PACK
A
1

S P E C I F I C AT I O N S
A

Input BTU/Hr Maximum Input BTU/Hr Minimum KWH (Maximum) KWH (Minimum) Orifice Center Orifice Sides Air Shutter Opening-Center Burner Air Shutter Opening- Side Burners Gas Inlet Shut-Off Valve (Pipe) Vent Size (inches)

NCS7525/NCD7525

Natural

Propane

57,000

57,000

39,000

44,500

16.71

16.71

11.43

13.04

2.40mm

1.30mm

2.40mm

1.30mm

2 x Ø3.8mm hole

1 x Ø8mm hole

1 x Ø3.5mm hole

1 x Ø8mm hole

1/2-in BSPP female

1/2-in BSPP female

4 x 6

4 x 6

Gas Type Natural Propane

GAS SUPPLY PRESSURES (inches water column – in. WC)

Maximum

Minimum

14.0

7.0

14.0

10.8

Manifold
3.5 10.0

2

3

Index Number 1 2 3

Description Air Duct Fan Assembly SIT Remote Transmitter LED Remote

Part Number 938400 838147 838118

Quantity Supplied 1 1 1

12

13

X X

FIREPLACE DIMENSIONS NCS7525 (SINGLE SIDED)
A
R

K

H

C

J

G

E

U

Q L

V

T

W
INDEX LETTER

P B
DIMENSION DESCRIPTION

A

The maximum height of the firebox face (including standoffs)

B

The maximum width of the firebox face (excluding nailing flanges)

C

The maximum depth of the fireplace

D

The height of the firebox opening

E

The width of the firebox opening

F

The interior depth of the firebox (not shown)

G

Depth from front trim to centerline of exhaust vent

H

Depth from back of the box to centerline of exhaust vent

I

Height from bottom of the box to centerline of exhaust vent

J

Depth from front trim to centerline of duct vent

K

Depth from back of the box to centerline of duct vent

L

Height from bottom of the box to centerline of duct vent

M

Depth from front of the box to gas line opening

N

Depth from back of the box to gas line opening

O

Height from bottom of the box to gas line opening

P

Glass width

Q

Glass height

R

Overall width from duct vent collar to exhaust vent collar

S

Distance from floor to fireplace opening

T

Distance from floor to screen opening

U

Width from side of box to fireplace opening

V

Distance from floor to centerline of secondary inlet vent

14

W

Distance from back of the box to ceterline of secondary inlet vent

X

Distance from front trim to centerline of secondary inlet vent

D

A

I

S
MN O
NCS7525 (Dimensions in inches)
42-29/32 85-1/8 17-9/32 24-7/8 76-17/32
10-23/32 9-13/16 7-13/32 37-7/16 7-15/32 9-25/32 37-15/16
5 11-3/32 1-9/32 76-3/8
23 89-7/32 9-3/16 10-1/8 4-5/16 11-13/32 8-5/8 8-5/8

FIREPLACE DIMENSIONS NCD7525 (DOUBLE SIDED)
A
R

K

H

C

J

G

E

U

Q L

V

T

W
INDEX LETTER
A B C D E F G H I J K L M N O P Q R S T U V W X

P B
DIMENSION DESCRIPTION
The maximum height of the firebox face (including standoffs) The maximum width of the firebox face (excluding nailing flanges) The maximum depth of the fireplace The height of the firebox opening The width of the firebox opening The interior depth of the firebox (not shown) Depth from front trim to centerline of exhaust vent Depth from back trim to centerline of exhaust vent Height from bottom of the box to centerline of exhaust vent Depth from front trim to centerline of duct vent Depth from back of the box to centerline of duct vent Height from bottom of the box to centerline of duct vent Depth from front of the box to gas line opening Depth from back of the box to gas line opening Height from bottom of the box to gas line opening Glass width Glass height Overall width from duct vent collar to exhaust vent collar Distance from floor to fireplace opening Distance from floor to screen opening Width from side of box to fireplace opening Distance from floor to centerline of secondary inlet vent Distance from back trim to centerline of secondary inlet vent Distance from front trim to centerline of secondary inlet vent

D

A

I

S

MN O

NCD7525 (Dimensions in inches)

42-29/32

85-1/8

19-5/8

24-25/32

76-17/32

10-23/32

9-13/16

9-13/16

37-7/16

9-13/16

9-13/16

38-1/32

5

13-15/32

2-1/8

76-3/8

23

89-7/32

7-1/16

10-1/8

4-5/16

11-13/32

9-13/16

15

9-13/16

LOCATING FIREPLACE
A
NCS7525 Single Sided
NCD7525 Double Sided

NOTICE: Maximum effective length of venting must not exceed 50 feet. See details in Venting Section (page 27).
NOTICE: When installing this fireplace against an exterior wall, insulate to applicable insulation codes. (Single Sided ONLY)

A peninsula room divider installation requires a minimum of 6 inches of clearance from the perpendicular wall to the front opening of the fireplace.

16

CLEARANCES
A

Clearance to Combustibles

Back (single sided)

ZERO

Side

ZERO

Floor

ZERO

Top Stand-Off Bracket

ZERO

Top Framing Edge

ZERO

Mantel and TV Clearances The minimum mantel and TV clearances are shown in the diagram and table below.
3″ Minimum

NOTE: COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREA
Vent Pipe Clearance NOTICE: Maintain a minimum 1-inch clearance to the bottom and sides of the vent, and 3-inch minimum clearance to combustibles above the vent pipe.
Side Wall and Ceiling The minimum clearance from the top of the fireplace to the ceiling is 36 inches. The minimum clearance from the side of the fireplace opening to an adjacent sidewall is 6 inches.

A COMBUSTIBLE MANTELS &

TVs CAN BE INSTALLED

B

ANYWHERE IN THIS ZONE

C

D E

F 45° G

10″
MANTEL
8″

TOP EDGE OF FIREPLACE OPENING

MIN. 36″ (915 mm)

A
MIN. 6″ (153 mm)
B C D E F G

Mantel and TV Clearances

Depth

Height

16″

14″

15″

13″

14″

12″

13″

11″

12″

10″

11″

9″

10″

8″

17

VENT TERMINATION CLEARANCES
A
Termination clearances for buildings with combustible and non-combustible exteriors.

INSIDE CORNER

OUTSIDE CORNER

RECESSED LOCATION

A F CD

E

E

A = COMBUSTIBLE 9″ (229mm) = NONCOMBUSTIBLE 2″ (51mm)
BALCONY WITH PERPENDICULAR SIDE WALL

G

H

F = COMBUSTIBLE 6″ (152mm) = NONCOMBUSTIBLE 6″ (152mm) BALCONY WITH NO SIDE WALL
I

C = CLEARANCE FROM CORNER IN RECESSED LOCATION COMBUSTIBLE 9″ (229mm) NONCOMBUSTIBLE 2″ (51mm)
D = MINIMUM WIDTH FOR BACK WALL OF A RECESSED LOCATION COMBUSTIBLE 38″ (965mm) NONCOMBUSTIBLE 24″ (610mm)
E = MAXIMUM DEPTH OF 48″ (1,21mm) FOR RECESSED LOCATION

G = COMBUSTIBLE 9″ (229mm) = NONCOMBUSTIBLE 2″ (51mm)
H = COMBUSTIBLE 18″ (457mm) = NONCOMBUSTIBLE 12″ (305mm)

I = COMBUSTIBLE 18″ (457mm) = NONCOMBUSTIBLE 12″ (305mm)

Vertical Sidewall Installations NOTICE: Minimum clearance between vent pipes and combustible materials is 3 inch (76 mm) on top, and 1 inch (25 mm) on bottom and sides.
NOTICE: When vent termination exits through foundation less than 20 inch (508 mm) below siding outcrop, the vent pipe must extend outward so that the horizontal vent termination is located flush to, or beyond the outcrop siding.
Information on Various Venting Routes and Components NOTICE: It is always best to locate the fireplace in such a way that minimizes the number of flue offsets and horizontal vent length. Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations must be strictly adhered to.

The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall.
Venting termination shall not be recessed into wall or siding.
WARNING
Vinyl Soffit, Ceiling, Overhang Disclaimer Clearances are to heat resistant material (i.e. wood, metal). This does not include vinyl. Escea will not be held responsible for heat damage caused from terminating under vinyl overhangs, vinyl ceilings or vinyl ventilated/unventilated soffits.

18

VENT TERMINATION CLEARANCES (CONT’D)
A

A= Clearance above grade, veranda, porch, deck, or balcony
B= Clearance to window or door that may be open
C= Clearance to permanently closed window
D= Vertical clearance ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal
E= Clearance to unventilated soffit
F= Clearance to outside corner
G= Clearance inside corner
H= Clearance to each side of center line extended above meter regulator assembly
I= Clearance to service regulator vent outlet

Canadian Installations (1) 12 in (30 cm)
6 in (15 cm) for appliances 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)
12 in (30 cm)
24 in (61 cm)
12 in (30 cm)
6 in (15 cm)
9 in (23 cm)
3 ft (91 cm) within a height 15 ft (4.5m) above the meter/ regulator assembly
3 ft (91 cm)

US Installations (2) 12 in (30cm)
6 in (15 cm) for appliances 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW) 12 in (30 cm)
24 in (61 cm)
12 in (30 cm)
6 in (15 cm)
9 in (23 cm)
3 ft (91 cm)
6 ft

J= Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance

6 in (15 cm) for appliances 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and 100,000 Btuh (30 kW), 36 in (91 cm) for appliances > 100,000 Btuh (30 kW)

6 in (15 cm) for appliances 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and 50,000 Btuh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)

K= Clearance to a mechanical air supply inlet

6 ft (1.83 m)

3 ft (91 cm) above if within 10 ft (3 m) horizontally

L= Clearance above paved sidewalk or paved driveway located on public property

7 ft (2.13 m)

7 ft (2.13 m)

M= Clearance under veranda, porch deck, or balcony

12 in (30 cm)

12 in (30 cm)

1 In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code

2 In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code

A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings

Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.

• For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, one of the following shall be indicated

Clearance in accordance with local installation codes and the requirements of the gas supplier.

19

GAS SUPPLY
A

The gas pipeline can be brought in through the right side of the fireplace. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
NOTICE: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized. NOTICE: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code

A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip leg be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.

The use of the following gas connectors is recommended:

· ANSI Z21.24 Appliance Connectors of Corrugated Metal

Tubing and Fittings.

· ANSI Z21.45 Assembled Flexible Appliance Connectors of Other Than All-Metal Construction

The above connectors may be used if acceptable by the authority having jurisdiction. The Commonwealth of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
Flexible Gas Line Connection

GAS SUPPLY TEE HANDLE FLEX TUBING
FLARE SHUT OFF VALVE

FITTING

Installing a New Main Gas Shut-Off Valve (Check Local Code)
Each fireplace should have its own manual gas shut-off valve. A manual main gas shut-off valve should be located in the vicinity of the fireplace. Where none exists, or where its size or location is not adequate, contact your local authorized installer for installation or relocation.
WARNING

Natural Gas

Gas Supply Pressure (inches w.c.)

Minimum

Normal

Maximum

4.5

7.0

14.0

Never pressure test with fireplace connected; control valve will sustain damage! To prevent damage or injury, the fireplace and its individual shut-off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

Propane Gas

10.8

11.0

14.0

Natural Gas Propane Gas

Manifold Pressure (inches w.c.) Normal (HI) 3.5 10.0

WARNING This step is to be carried out first before further installation has taken place, failure to do so will result in the appliance having to be partly dismantled before the fireplace can be commissioned for use.

NOTICE: The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to provide a 1/8 inch test point up stream of the control.
When using copper or flex connector use only approved fittings. The fireplace and its individual shut off valve must be disconnected from supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The fireplace must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

WARNING

If one of the procedures results in pressures in excess of 1/2 psig (14in w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.

20

GAS SUPPLY (CONT’D)
A

Checking Manifold Pressures
Both propane and natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5-in w.c. (.871 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5-in w.c. (1.120 kPa) for the purpose of input adjustment to a maximum of 14.0-in w.c. (3.484 kPa). Propane gas models will have a manifold pressure approximately 10.0-in w.c. (2.49 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8-in w.c. (2.68 kPa) for the purpose of input adjustment to a maximum of 14.0-in w.c. (3.484 kPa).
DANGER
If one of the procedures results in pressures in excess of 1/2 psig (14-in w.c./3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.

Test For Leaks On Unexposed Connections
Perform a pressure test on all unexposed connections. Never pressure test with fireplace connected; control valve will sustain damage. Disconnect the fireplace from piping at the control valve inlet and cap the pipe before pressure testing.
NOTICE: The IP valve is equipped with a captured screw type pressure test port, therefore it is not necessary to provide a test point upstream.
Disconnect the appliance and its individual shut-off valve from the gas supply piping system before any pressure testing of that system at test pressures in excess of 1/2 psig (3.5kPa). Isolate the appliance from the gas supply piping system by closing its manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5kPa).

GAS VALVE

Gas Line Connection
Remove the access panel from the right side of the fireplace to access the gas valve, gas flex line, junction box, and system wiring.
Attach the gas flex line to the pre-installed gas line. Refer to the previous page for details on the installation requirements for the gas supply line.

INLET PRESSURE TAP

OUTLET PRESSURE TAP

Test For Leaks On Exposed Connections DANGER
Never use an exposed flame to check for leaks.

2 1/8 5

Gas Line Access

Junction Box

Turn off the fireplace. Compounds used on threaded joints of gas piping must be resistant to the action of liquefied petroleum gases. Check all gas connections for leaks with a leak test solution or soap solution. Rinse off all of the solution after testing.
DO NOT get solution on electronic controls.

The image below shows the gas connection point in the fireplace.

GAS CONNECTION POINT

25 27/32″

GAS LINE ACCESS

21

ELECTRICAL CONNECTIONS
A

CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected. The fireplace, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (Latest Edition).

Junction Box Connections
The electrical connection plate can be accessed on the side of the appliance.

When creating the cavity for the fireplace, consideration must be given to the location of an appropriate power supply. A grounded 110/120V mains power connection must be available within 2.5 feet (75cm) of the bottom right of the fireplace.

Remove screws from the
three empty positions on
the right hand side of each
connector. Don’t lose the screws!
(6/32″ by 1/4″ screws)

Securely crimp supplied ring terminals to all wires if required. Check crimp by giving each a good tug. Screw the correct wires in sequence as described below.

120VAC MAINS SUPPLY
(IN)

VENT FAN (OUT)

DUCT FAN (OUT)

A mains isolation switch which is accessible from outside the cavity can also be used to disconnect the power.
Regardless of the method used, it MUST ALWAYS be possible to safely isolate the electrical supply to the appliance after it has been fully installed.
This appliance must not be located immediately below a socket outlet. No additional power supply is required for the power flue.

Supply and Vent Fan
Straight color for color matching.

BLACK WHITE GREEN

L BLACK (Live/Hot) N WHITE (Neutral) G GREEN (Ground/Earth)

Duct Fan Only
WARNING: Live wire for duct fan is red!

RED
WHITE GREEN

L BLACK (Live/Hot) N WHITE (Neutral) G GREEN (Ground/Earth)

22

I N S TA L L AT I O N
A

Framing This fireplace can be elevated off the floor provided that the fireplace is properly supported by framing materials and the ceiling clearances are maintained.
Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber. Refer to the figure below for minimum framing dimensions.
NOTICE: Measure fireplace dimensions; verify both framing methods and wall covering details before framing construction begins.

Construction of a Fireplace Chase A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. In cooler climates the vent should be enclosed inside the chase.
NOTICE: Requirements for ceiling and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Check local building codes to determine the requirements to these steps.
To prevent cold-air draft problems, construct the chase in the manner of all outside walls. The chase should not break the home’s outside envelope. Insulate the walls, ceiling, base plate, and cantilever floor of the chase and install vapor and air infiltration barriers per code for the rest of the home.
Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheet rocked and taped (or an equivalent method may be used) to achieve maximum air tightness.
To further prevent drafts, the wall shield and ceiling firestops should be caulked with caulk rated for a minimum of 300°F continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked or stuffed with unfaced insulation. If the fireplace is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.

Framing Dimensions for Fireplace Cavity

Single Sided

Double Sided

(Dimensions in inches)

A

44

44

B

90

90

C

21-1/4

18-1/2

NOTE: Dimensions B and C differ from pages 14-15 for both models to allow for fitting of finishing material and access to the electronic and gas connections.

23

INSTALLATION (CONT’D)
A

Framing and Finishing 1. Choose fireplace location. See page 16.

Exhaust venting clearance

2. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the fireplace.

NOTICE: Take care regarding the minimum clearances for gas connection and exhaust venting.

MIN 8″

3. Install nailing flanges onto fireplace.

4. Move fireplace into position.

5. Secure fireplace to framing with nailing flanges. Set the depth to suit facing material (flush, 1/2 inch, or 3/4 inch set back depths).

6. Secure the wall lining to the fixing bracket. There are four areas on the bracket that can be used for fixing screws.

NOTICE: Do not use screws to attach the wall lining to any other part of the fire. An appropriate adhesive (rated for high temperatures) can be used if needed.

Screw through wall lining into fixing bracket

Fixing bracket screw locations Exhaust venting clearance

Nailing flanges secured to framing Gas connection clearance
Gas connection clearance

Framed and finished

MIN 3″
Gas connection clearance

24

INSTALLATION (CONT’D)
A
Finishing Methods

Finished Wall (Combustible) -installed to top of fireplace opening

2″ x 4″ Header

ATTENTION: Cold climate installation recommendation:
When installing this fireplace against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.

MIN. 36″ (915 mm)

MIN. 6″ (153 mm)

3″ Minimum

NOTE: COMBUSTIBLE MATERIALS ALLOWED IN SHADED AREA

A COMBUSTIBLE MANTELS &

TVs CAN BE INSTALLED

B

ANYWHERE IN THIS ZONE

C

D E

F 45° G

10″
MANTEL
8″

· Combustible or non-combustible board installed over the fireplace face (framing bracket flush).
· Combustible or non-combustible board installed flush to face
· The figure above shows finishing options.
· Use combustible or non-combustible materials where indicated for the fireplace installation. Adhesives must be rated for high temperatures.
· Any mechanical fasteners used to install material can be combustible or non- combustible, including wall anchors and tile spacers.

TOP EDGE OF FIREPLACE OPENING
Finishing Finish the walls with the material of your choice. The figure under “Mantel and TV Clearances” on page 17 shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace.

WARNING

When finishing the fireplace never obstruct or modify the air inlet/outlet louvers in any manner. Provide adequate clearances around air openings into the combustion chamber.

25

INSTALLATION (CONT’D)
A
NOTICE: Follow provided venting instructions. Vertical flue to horizontal termination (Typical basement installation)

Corner Installation – Vertical to horizontal flue to horizontal termination (12 in minimum horizontal run before elbow)

1″ (2.5cm) MINIMUM

COMBUSTIBLE PROJECTION
18″ (45.7cm) MINIMUM

12″ (30.5cm) ABOVE GRADE OR AVERAGE EXPECTED SNOW LEVEL

NOTICE: Corner installation will require more vent pipe depending on wall thickness and horizontal dimension.
Double sided peninsula installation, top view, front view

Horizontal flue to horizontal termination (12 in minimum horizontal run before elbow)

FIREPLACE VENTILATION
A

VENT INFORMATION Begin the vent system installation by identifying the path the vent will take from the fireplace to the power vent. Verify clearances are met throughout the entire path of the venting system.
Determine how the vent system will be terminated, (vertically or horizontally). Verify clearances for the termination.
For horizontal, use 938401 NAM Horizontal Power Vent For vertical, use 938402 NAM Vertical Power Vent

When selecting a vent system for use with the fireplace, refer to the Escea Retail Price List for Simpson DuraVent part numbers and pricing. Check all clearances and venting components. Identify if any problems exist in the vent system. Check pipe diameter on vent system and fireplace to verify the size is the same.
NOTE: Additional pipe may be required for proper venting
Horizontal termination

NOTICE: These power vents can only be used with DuraVent Direct Vent Pro® 4 X 6-5/8 inch piping.

NOTICE: All outer connection joints must be sealed with aluminum tape or silicone sealant rated above 300°F / 149°C. The inner flue joints do not require any sealant.

This power vent can be routed in any path as long as it meets the following requirements:
· Maximum vertical distance above fireplace floor=50 ft
· Maximum effective length = 50 ft (effective length calculations shown in Equation 1 below and on ).
· Minimum effective length = 2 ft * · Maximum 6-90° elbows or 12-45° elbows · Maximum 5 ft below the base of the fireplace · Maximum drop of 12 ft from highest point in run. · If vent pipe runs downward it cannot turn back upward.

Vertical termination

Equation 1 (Flue) Effective length = Vertical Run Up + (2 × Vertical Run Down)

• Horizontal Run + (3 × # of 90° elbows) + (1.5 × # of 45°elbows)

Vertical Power Vent Terminal
11″ Liner
Weather Seal, Roof Flashing, & Support Framing

• Excess fan noise may be present at this distance

26

27

FIREPLACE VENTILATION (CONT’D)
A

EFFECTIVE LENGTH IS CALCULATED FOLLOWING BY THE EQUATION:

Equation 1 Effective length=Vertical Run Up + (2 × Vertical Run Down) + Horizontal Run + (3 × # of 90° elbows) +(1.5 × # of 45°elbows)

H2

V1 H1

H3
A TO BOTTOM
UNIT

H1
V1
Bottom of Unit
H2

Figure A

EXAMPLE 1

Fireplace V1 Height

H1 H2 H3 Elbows Total Effective Length

3ft 5inch 5ft 4ft 5ft 10ft

3

36ft 5in

Vertical Run Up = (Fireplace Height + V1) = 3 ft. 5in + 5 ft. = 8 ft. 5in.
Vertical Run Down = 0 ft. Horizontal Run = (H1 + H2 + H3)
= (4 ft. + 5 ft. + 10 ft.) = 19 ft. Number of Elbows = 3 Effective Length = Vertical Run Up + (2 x Vertical Run Down) + Horizontal Run + (3 x # of 90° Elbows) + (1.5 x # of 45° Elbows) Effective Length = 8 ft. 5in + (2 x 0 ft.) + 19 ft. + (3 x 3 Elbows) + (1.5 x 0 Elbows) Effective Length = 36 ft. 5in

EXAMPLE 2

Fireplace V1 H1 H2 Elbows Total

Height

Effective

Length

3ft 5inch 5ft 10ft 20ft

2

49ft 5in

Vertical Run Up = (Fireplace Height) = 3 ft. 5in Vertical Run Down = V1 = 5 ft. Horizontal Run = (H1 + H2)
= (10ft. + 20ft.) = 30 ft. Number of Elbows = 2 Effective Length = Vertical Run Up + (2 x Vertical Run Down) + Horizontal Run + (3 x # of 90° Elbows) + (1.5 x # of 45° Elbows) Effective Length = 3ft. 5in + (2 x 5 ft.) + 30 ft. + (3 x 2 Elbows) + (1.5 x 0 Elbows) Effective Length = 49 ft. 5in
NOTICE: Once vent runs in downward direction it cannot turn back upward. (Figure A) Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.

28

VENT SYSTEM IDENTIFICATION
A
Vertical termination example layout
Vertical Termination (Maximum Six 90o Elbows)

11″ Liner Tube

Storm Collar

Wall Strap 90o Elbow

Roof Flashing 90o or 45o Elbow

Horizontal termination example layout

90o Elbow

Wall Strap

Pipe Length Ceiling Fire Stop Wall Strap 90o Elbow

90o or 45o Elbow

Exterior Wall Thimble (Supplied with Horizontal Termination)

Pipe Length Ceiling Fire Stop Wall Strap 90o Elbow

Wall Thimble

Horizontal Termination (Maximum Six 90o Elbows)

NOTICE: Additional pipe may be required for proper venting 29

VENT FRAMING AND FINISHING
A

Installing Support Brackets

Installing Firestops

Install a horizontal pipe support for each 3 feet of horizontal run Firestops are required for safety whenever the vent system

to framing members. Allow a 1 inch clearance to combustibles

passes through an interior wall, an exterior wall, or a ceiling.

above the 6-inch diameter pipe and elbows and 1 inch clearance to These firestops act as a firebreak heat shield and as a means

both sides and bottom.

to insure that minimum clearances are maintained to the vent

Support vertical runs of this vent system every 4 feet using wall system.

brackets attached to the vent pipe, then secured with nails or

Horizontal Firestops

screws to structural framing.

Horizontal runs in the vent system which pass through either

interior or exterior walls, require the use of wall firestops on

both sides of the wall through which the vent passes.

PIPE STRAP

STUD WALL

Position the firestops on both sides of the framed hole, previously cut. Secure firestop with nails or screws. Continue the vent run through the firestops.

48″ (1219mm)

10 ”
1″ MIN. (25.4mm) SEE NOTE

11″

WALL FIRESTOP

VENT FRAMING AND FINISHING (CONT’D)
A
Vertical Firestops
Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes.
Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs. Reposition the fireplace and vent system, if necessary, to accommodate ceiling joists and/or obstructions.
Cut a 10-5/8 inch x 10-5/8 inch hole through the ceiling, using the center point previously marked. Frame the hole with framing lumber the same size as the ceiling joists. If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole.
If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole. NOTICE: Remove insulation from the framed area in the attic before installing the firestop and/or vent pipes.

30

31

VENT FRAMING AND FINISHING (CONT’D)
A

INSTALLATION – Horizontal Power Vent
1. Unpack the power vent assembly taking care with conduit.
2. Ensure to place the assembly somewhere to avoid unwanted damage.

The supplied conduit and wires are common across other Escea models.

VENT FRAMING AND FINISHING (CONT’D)
A

INSTALLATION – Framing and Wall Thimble
1. Once termination location has been determined build a frame with material that has the same dimensions as the current wall, as shown in the figure below.

5. Place the wall thimble into the hole, ensuring the thimble is level in all axis, before securing in place. See following steps for details.

ELECTRICAL CONNECTIONS ON FIREPLACE
CAUTION
All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected. The fireplace, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (Latest Edition).
Locate the factory installed electrical junction box located on the right side of the fireplace shown in the image below. Before inserting the vent fan cable, unscrew the outer cover, feed the cable through the cover, and attach the vent fan cable to the appropriate location on the wiring block.

120VAC MAINS SUPPLY (IN)

VENT FAN (OUT)

DUCT FAN (OUT)

Extend out the full length of the conduit so that as much of the wiring is inside. At the fireplace end terminate the Black, White, and Green wires into their correct locations on the power vent terminal block.
Fireplace End
RING TERMINALS PRESENT ON BLACK,GREEN, & WHITE WIRES

The power vent end of the conduit and wiring assembly will be installed and connected by the manufacturer. This can be disconnected and reconnected if deemed necessary for install purposes. (See page 34 for engine removal)

32

14 1/2″ 14 1/2″

6. The face of the thimble should be set level with the exterior siding.
Thimble Flush with Exterior
Siding

2. Cut a 14-1/2 inches tall by 14-1/2 inches wide hole into the wall, be sure to stay inside the new framing.
3. Remove the wall thimble from the power vent assembly by removing the 4 M5 x 12mm Stainless Steel Screws (metric).

Power Vent Wall Thimble

Wall Studs

Exterior Siding

4. Set the power vent assembly and conduit in a safe place, to avoid unwanted damage.

7. Once the depth of the thimble has been set ensure to level in both the horizontal and vertical axis before fixing to the stud work. Use of timber blocking is recommended to hold position whilst fixing into place. Use 8 #9 x 1 3/4″ wood screws to fix in place.
affleurant avec le revêtement

Revêtement
33

VENT FRAMING AND FINISHING (CONT’D)
A
NOTE: Due to weight and size of product, it is recommended to 11. The power vent shell and faceplate are now installed. remove the engine while installing the chassis. (Steps 8,9,12,13) 8. After installing and securing the thimble, remove the vent engine and conduit assembly by removing 4 M5 x 12mm Stainless Steel Screws (metric).
12. Re-install the vent engine assembly, take care to locate the exhaust outlet tube through the rectangular hole. (See below)
9. Slide the vent engine out of the vent chassis, set in a safe place.
10. Run a continuous bead of silicone sealant around the thimble to create a weather tight seal between the power vent flange, thimble, and the wall finishing material. Fix this back in place with the 4 M5 x 12mm Stainless Steel Screws (metric) removed in step 3. NOTICE: Sealant must be rated for 300° F continuous exposure at minimum.
13. Once the engine assembly has been re-installed, fix this back in place with the 4 M5 x 12mm Stainless Steel Screws (metric) removed in step 8.
34

VENT FRAMING AND FINISHING (CONT’D)
A

Locate and mark the center point of the vent pipe on the underside of the roof. Drive a nail through the center point. Mark the outline of the roof hole around this center point.
NOTICE: Size of the roof hole dimensions depend on the pitch of the roof. There must be a 1 inch (25 mm) minimum clearance to the vertical pipe sections. Maintain this clearance to all combustible material.
To keep out debris, cover the opening of the vent pipe before you cut and frame the roof opening. Use lumber the same size as the roof rafters to frame the opening. Securely attach the flashing to frame to withstand high winds. Place the storm collar over this joint to make a water-tight seal. Seal the flashing with non hardening sealant.

NOTICE: Build the chase large enough to maintain the minimum clearance of combustible materials (including insulation) to the vent system. When installing the vent system in a chase, insulate the chase as you would the outside walls of your home. This is especially important in cold climates. Upon completion of chase framing, install the vent system by following the instructions in this manual.
The vertical termination cap for this fireplace must not be any closer than 24 inches to combustible materials.
24″ Minimum Clearance to combustibles Natural or man-made

Determining Minimum Vent Height Above the Roof WARNING
Major U.S. building codes specify minimum chimney and vent height above the roof top. These minimum heights ensure safe operation of the fireplace.
Vent Cap 24″
Gas Vent 24″

40′ (12.9m) Max

More than 10 feet
NOTICE: For steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down-drafting. In these cases, increasing the vent height may solve this problem.

If two vertical terminations are run near each other, they may be placed a minimum of 12 inches between them if they are at the same height. If two vent terminations are not at the same height, they must be positioned at least 24 inches apart to minimize draft issues between them.
12″ Min.

Installing the Vent System in a Chase
A chase is a vertical box-like structure built to enclose the gas fireplace and/or its vent system. Vertical vent runs on the outside of a building may be, but are not required to be, installed inside a chase.
CAUTION
Treatment of firestop spacers and construction of the chase may vary with the type of building. Check local building codes to determine the requirements for these steps.

35

VENT FRAMING AND FINISHING (CONT’D)
A

INSTALLATION – Vertical Power Vent
1. A typical Vertical Power Vent consists of the terminal mounted to the top of an 11″ diameter stainless tube. The tube is fixed under the roof line by timber framing. The opening and tube are sealed with one or both roof flashing and a permanent weather seal membrane.

NOTICE: The supporting framing must be able to support the terminal & cable (36½ lbs) PLUS, the stainless tube, AND dual walled 4×6″ fireplace vent piping. Consider also wind and impact loads.

Vertical Power Vent Terminal
11″ Liner
Weather Seal, Roof Flashing, & Support Framing

The terminal inlet must be mounted no less than 12″ from the surface of the roof.
Minimum 12″

Framing shown is indicative only.
Once the tube is secured to the support framing through the roof flashing, a permanent weather seal MUST be made around the bottom of the tube to the roof.

A qualified roofing or building contractor must be used to make the support framing, opening, and roof flashing.

The terminal can now be fitted. Drop the cable and conduit down the liner into the roof space.

VENT FRAMING AND FINISHING (CONT’D)
A

Have a second person feed the 4×6″ vent pipe up from inside the roof space. Be aware, they will need to take to weight of the terminal while you drill and screw the vent pipe in position.

Lower the terminal onto the installed outer liner. Ensure the liner fits neatly inside the terminal.

Once the vent tubes are firmly in place inside the terminal, drill through the 3 existing holes into the vent liner with a ” drill bit.

Power Vent Terminal
11″ liner slips inside the terminal base.

Use stainless screws to secure the terminal in place.

Screw 3 suitably sized stainless screws to secure the vent.

36

37

DUCT VENT INSTALLATION
A

DUCTING SYSTEM
Begin the duct system installation by identifying the path the duct will take from the fireplace to the inline blower, as well as the path from the blower to the outlets.

This duct vent system can be routed in any path as long as it meets the following requirements:
· Maximum vertical distance above Fireplace floor = 12ft
· Maximum 1 ft below the base of the fireplace
· If duct pipe runs downward it cannot turn back upward.

Determine how the duct system will be terminated, (ceiling, floor or walls) keeping within the minimum outlet restriction requirements.
NOTICE: This duct system cannot be vented outdoors unless specified and installed by a HVAC engineer.
NOTICE: This duct system uses both 8″ rigid aluminum ducting and 6″ wire reinforced ducting before the inline fan. After the fan, the duct system uses either 10″ wire reinforced ducting or 8″ wire reinforced ducting depending on the installation.
NOTICE: All connection joints must be sealed with hose clamps and maintain a 1 inch minimum overlap.
WARNING · Duct fan blower has to be fully accessible after install for
servicing and maintenance. · Failure to follow the ducting installation instructions will
result in the improper operation of the fireplace. · All ducting must be rated above 140°F (60°C) · All ducting should be fully extended and cut to length
prior to installation. · Neglecting to allow backflow of return air to the fireplace
can result in a risk to personal safety to infants or infirm persons. · Overheated rooms are NOT SAFE for infants.

Pre Inline Blower · Maximum effective length to blower = 30ft (effective length
calculations shown in Equation 1). · Minimum effective length to blower = 6 ft

• · Maximum length of wire reinforced duct = 1ft · Minimum length of wire reinforced duct = 0.5ft · Maximum 2-90° bends or 4-45° bends before inline blower
  Post Inline Blower · Maximum effective length of 10″ ducting = 20ft (per length) · Minimum effective length of 10″ ducting = 4ft * (per length) · Maximum effective length of 6″ ducting = 20ft (per length) · Minimum effective length of 6″ ducting = 4ft (per length) · Maximum 3-90° bends or 9-45° bends on 10″ and 6″
  ducting (per length) · Maximum effective combined length = 60ft (effective
  length calculations shown Equation 2).
  RESTRICTION ON DUCTING OUTLETS · 10″ Fully open = 78.54in² (1 minimum) · 1 x 10″ Outlet Maximum Restriction 10% =
  78.54in² – 10% = 70.68in² · 2 x 10″ Outlet Maximum Restriction 40% =
  (78.54in² x 2) – 40% = 94.25in² · 3 x 10″ Outlet Maximum Restriction 60% =
  (78.54in² x 3) – 60% = 94.25in² NOTICE: Adding more than 3 x 10″ outlets requires the open surface area of the outlets to be => 94.25in²

· 6″ Fully open = 28.27in² (3 minimum = 84.81in²)
· 3 x 6″ Outlet Maximum Restriction 10% = 84.81in² – 10% = 76.34in²
· 4 x 6″ Outlet Maximum Restriction 30% = (28.27in² x 4) – 30% = 79.16in²
· 5 x 6″ Outlet Maximum Restriction 50% = (28.27in² x 5) – 40% = 84.81in²
NOTICE: Adding extra 6″ outlets increases the restriction by 10%

38 * Excess fan noise may be present at this distance

DUCT VENT INSTALLATION (CONT’D)
A

MINIMUM DUCTING REQUIREMENTS The minimum ducting requirements for the fireplace to operate correctly are as follows:
Setup Style 1 using 6″ duct outlets (minimum of 3 outlets):
6″ Duct Outlet

MINIMUM BEND RADII FOR DUCTING
To keep maximum flow within the ducted heat system, all bends should maintain the minimum bend radii (shown below).
16″

16″

6″ Flexible Ducting

10″ Flexible Ducting
FAN

Duct Bracing

10″ To 6″ – 3 way splitter

FIREPLACE

MINIMUM 3 OUTLETS
Setup Style 2 using 10″ duct outlets (minimum of 1 outlet):

10″ FLexible Ducting

90° Bend (Ø6″ Ducting) 25″
25″ Duct Bracing

10″ Duct Outlet
MINIMUM 1 OUTLET

FAN
FIREPLACE

90° Bend (Ø10″ Ducting)
DUCTING The designs shown below are indicative only and can be adapted on a case by case basis to suite individual installations.

CAUTION
· Due to sharp edges, always use gloves when handling the flex vent/duct components.
· Always follow the duct venting requirements to establish blower location, vent lengths, outlet locations, and return air obligations.
· Always stretch, cut to length, and secure venting with metal strapping and use horizontal supports to ensure horizontal runs do not sag.
· Vent connections should overlap a minimum of 1 inch for proper sealing.
· Minimum outlet requirements are based on either one Ø10″ (78.54in²) or three Ø6″ (84.81in²) registers with maximum restriction of 10% (10″ = 7.85in² or 3 x 6″ = 8.481in² ). Additional restriction on a minimum set-up will cause improper operation of the fireplace.
· Do not use force when installing the ducting. Always stretch venting out first, then cut off excessive duct material prior to sliding the blower termination into the ducting.

FAN FIREPLACE
Fan
Fireplace
39

DUCT VENT INSTALLATION (CONT’D)
A

EFFECTIVE LENGTH PRE FAN IS CALCULATED BY THE FOLLOWING EQUATION:

Duct Fan Assembly

D

C

A

3 Way Splitter

10″ Wire Reinforced Flexible Ducting

8″ Duct Joiner
8″ Wire Reinforced Flexible Ducting

R
8″ Aluminium Flexible Ducting or Solid Pipe

B R

A

FIREPLACE

Equation 1 (Ducting, pre-fan)
Effective length = Vertical Run Up + (2 x Vertical Run Down) + Horizontal Run

• (3 x # of 90° bends) + (1.5 x # of 45° bends) + length of wire reinforced ducting

Fireplace Height 3ft 5in

EXAMPLE 1 A A B C Bends
2ft 6ft 10ft 1ft 2

Total Effective Length 28ft 5in

Vertical Run Up = (Fireplace Height + B1) = 3ft. 5in + 10ft = 13ft. 5in. Vertical Run Down = 0ft. Horizontal Run = (A1 + A2) = (2ft. + 6ft.) = 8ft Number of Bends = 2 Effective Length = Vertical Run Up + (2 x Vertical Run Down) + Horizontal Run + (3 x # of 90° bends) + (1.5 x # of 45° bends) + length of wire reinforced ducting Effective Length = 13ft. 5in + (2 x 0 ft.) + 8ft. + (3 x 2 bends) + (1.5 x 0 bends) + 1ft. Effective Length = 28ft. 5in.

40

DUCT VENT INSTALLATION (CONT’D)
A

EFFECTIVE LENGTH POST FAN IS CALCULATED BY THE FOLLOWING EQUATION:

L

H3

R

L

R

L

10″ Wire Reinforced Ducting (insulated recommended)

R L

H1

R

L

L

R

Ceiling/Wall

Register

R

L

Outlet

6″ Wire Reinforced Ducting (insulated recommended)

H2
L

Equation 2 (Ducting, post-fan) NOTE: Blower Height is from closest horizontal surface below fan. Effective Duct Length = Vertical Run Up + (2 x Vertical Run Down) + L1 + L2 + L3 + (3 x # of 90° bends) + (1.5 x # of 45° bends)

EXAMPLE 2

Blower Height L L L

45°

90° Total Effective Length

Bends Bends

H 1

0

12ft 0 0

0

0

12ft

H 2

0

4ft 6ft 1.5ft

1

2

19ft

H 3

0

4.5ft 6ft 6ft

1

2

24ft

Vertical Run Up = (Blower Height + V1) = 0 Vertical Run Down = 0ft. Horizontal Length 1 = (12ft. + 0ft. + 0ft.) + (3 x 0) + (1.5 x 0) = (12ft. +0ft. + 0ft.) = 12ft. Horizontal Length 2 = (4ft. + 6ft. + 1.5ft.) + (3 x 2) + (1.5 x 1) = (11.5ft. +6ft. + 1.5ft.) = 19ft. Horizontal Length 3 = (4.5ft. + 6ft. + 6ft.)

• (3 x 2) + (1.5 x 1) = (16.5ft. +6ft. + 1.5ft.) = 24ft.

Effective Combined length = Combined Horizontal Run + length of 10″ ducting

Effective Combined length = (H1 + H2 +H3) + L4 Effective Combined length = (12ft. + 20ft. + 24ft.) + 4ft.

Total Effective Combined Length = 60ft

41

DUCT VENT INSTALLATION (CONT’D)
A

DUCT BLOWER ORIENTATION The blower for the ducting system can be installed in either a vertical or horizontal position.
Horizontal Installation: Using the hanging plate and springs provided, suspend the fan, allowing the full weight of the fan to be distributed between the two springs.
Fix horizontally using plate and 2 springs provided

Vertical Installation: Before installing the duct vent fan vertically, framing must be in place to support the full weight of the unit. On a standard 16″ span the fan can be fixed as seen in figure directly below.
16″ 14.5″

18″
Looking from above the spring placement should be similar to figures shown below. Ensure that the fan is suspended and no parts of the fan or ducting touch the framing.

When attaching the vent ducting to the fan, ensure a minimum of 1 inch overlap for proper sealing. With horizontal positioning, the ducting must be fully supported to avoid sagging.
Metal Strapping

Horizontal Venting Supports

WARNING: PINCH POINT

DUCT STRAP

HORIZONTAL SUPPORT MAX 6ft Spacing

INSULATION AS SUPPORT
42

When installing the ducting vertically, keep the ducting fully extended and held in place with bracing at 4ft spacings.
VERTICAL SUPPORTS
4ft Spacing

DUCT VENT INSTALLATION (CONT’D)
A

DUCTING OUTLET PLACEMENT
To achieve even heat distribution, outlets should be positioned in the corners of rooms furthest from the fireplace location.

AIR INLET
Ensure the secondary inlet is connected to a suitable inlet vent/ grill.

FAN

Outlet Air

(warm)

Inlet Air (cool)

RETURN AIR
If outlets are placed in rooms other than that in which the fireplace is located, a means of return air is required. This is to equalize pressure and prevent back flow within the duct system. This will also assist temperature regulation to these areas.

Inlet air required for fireplace operation
8″ Flexible Ducting MAX 10ft

WARNING · If duct outlets are installed into a room used by an infant,
ensure the temperature stays in the range of 60°F and 70°F by use of a thermostatically controlled shut off valve in the duct that feeds that room. · Neglecting to allow backflow of return air to the fireplace can result in a risk to personal safety to infants or infirm persons. · Overheated rooms are NOT SAFE for infants. · A minimum of 60% return air must discharge into the same room the fireplace is located.
A 1″ clearance is required around all vents.

INLET DUCT REQUIRMENTS For the inlet duct, a transistion from round pipe or insulated flex duct to air register or grille must be used. This transition must fit a miminum 12″ x 6″ air register or grille (example below).
The Inlet grill MUST be no smaller in restriction than a 12″ x 6″ grille, with 1/2″ spacing fins set at 55 degrees (see image below).

5 – 1/2 7 – 3/4

11 – 1/2

13 – 3/4

43

DECORATIVE CRUSHED GLASS PLACEMENT
A
With the fireplace fully assembled, spread the crushed glass in a single layer along the entire bottom of the firebox. Use just enough crushed glass to mask the burner and infill; excessive glass can cause sooting.
Ensure that the glass covers the entire infill and all the burners.
NOTICE: Do not place crushed glass in the pilot recessed area.
Place the crushed glass over the secondary infill that sits between the two panes of glass as well.

Crushed Glass Media Required

Caution: Do not place crushed glass in the box around the pilot

44

LOG PLACEMENT
A
Log Identification
CENTER LOG – FRONT
LARGE LOG 1 – FRONT

CENTER LOG – TOP

LARGE LOG 1 – TOP

LARGE LOG 2 – FRONT LARGE LOG 2 – TOP

MEDIUM LOG 1 – FRONT MEDIUM LOG 1 – TOP

MEDIUM LOG 2 – FRONT MEDIUM LOG 2 – TOP

SMALL LOG – FRONT SMALL LOG – TOP

TUNNEL LOG – FRONT
TUNNEL LOG – TOP 45

LOG PLACEMENT (CONT’D)
A
Before placing the logs and embers, remove the infill by unscrewing the 8 screws that secure it. Fold all the log locating tabs up 90° as seen in the images below.

Place all logs as shown in the three steps on the next page. Place the embers around the logs in a single layer.
Ensure that the embers cover the entire infill and all the burners.
NOTICE: Do not place embers in the pilot recessed area.
Place the embers over the secondary infill that sits between the two panes of glass as well.

Fold ALL tabs 90°

46

LOG PLACEMENT (CONT’D)
A
Étape 1 –

Medium Log 2

Tunnel Log

Center Log

Tunnel Log

Étape 2 –

Small Log

Medium Log 1

Small Log Large Log 1

Étape 3 –

Medium Log 2

Large Log 2
Placement des bûches fini avec lit de roche décorative Media.
47

PILOT LIGHTING INSTRUCTIONS
A

FOR YOUR SAFETY READ BEFORE LIGHTING
DANGER
If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury, or loss of life.

A. This appliance must be lighted with the remote control. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
What to do if you smell gas: Do not try to light any appliance. Do not touch any electrical switch. Do not use any phone in your building. Immediately call your gas supplier from a neighbors phone. Follow the gas supplier’s instructions. If you can not reach your gas supplier, call the fire department.

C. Use only the remote control to operate the valve. Never use tools. If the valve does not operate, don’t try to repair it; call a qualified service technician. Force or attempted repair may result in fire or explosion.
D. Do not use this appliance if any part has been underwater. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been underwater.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above.

7. Refer to remote control instructions for detailed

2. Turn OFF electric power to the appliance. 3. Turn the gas shut-off valve to the ON position.

information, control features, and operation. NOTE: Refer to Multifunction Remote operating instructions for operating instructions pertaining to intermittent pilot mode.

4. Wait ten minutes. Then smell for gas, including near the floor. If the pilot or burner does not stay lit, stop and immediately

If you smell gas, STOP! Follow “B” in the safety information

call a qualified service technician or gas supplier.

above on this page. If you do not smell gas, go to the next step. 8. If the burner or pilot does not operate properly after

5. Turn ON electric power to the appliance.

several tries, turn the gas shut-off valve to the OFF position

6. Use the remote to turn your fireplace on. If the pilot does

and call your service technician or gas supplier.

not light within 60 seconds, stop and go back to step 5.

9. Operation of the fireplace is controlled by a manual on/

off switch or a hand held remote control. Refer to remote

instructions for detailed operation information.

Flame Sensor

Electrode Pilot

SHUT-OFF VALVE

OFF
TO TURN OFF GAS TO FIREPLACE
1. Turn OFF all electrical power to the appliance if service is to be performed (if applicable). 2. Locate the on/off gas shut-off and turn to the OFF position. Do not force the valve. 48

ON

MULTIFUNCTION REMOTE INSTRUCTIONS
A

Low Battery Alarm Key Lock
Transmission Thermostat OFF/
ON/SMART Set Point
Temperature/Level/State
Flame On
Room Fan

Room Temperature CPI Mode (not used) Aux On (not used) Split Flow (not used) Dimmer On (not used)

On/Off button Thermostat button Up/Down Arrow buttons Mode button

TECHNICAL DATA

Remote Control

Supply Voltage

4.5 V (three 1.5 V AAA batteries)

Ambient Temperature Ratings

0-50°C (32 – 122°F)

Radio Frequency

315MHz

WARNING The transmitter and receiver are radio frequency devices. Placing the receiver in or near metal may severely reduce the signal range.
WARNING Turn off the main gas supply and electrical supply to the fireplace during installation and/or maintenance of the receiver device.
WARNING FIRE HAZARD. Can cause severe injury or death. The receiver causes ignition of the fireplace. The fireplace can turn on suddenly. Keep away from the fireplace burner when operating the remote system or activating manual bypass of the remote system.

CAUTION PROPERTY DAMAGE HAZARD. Excessive heat can cause property damage. The fireplace can stay lit for many hours. Turn off the fireplace if it is not going to be attended for any length of time. Always place the transmitter where children can not reach it.
NOTICE: Not all features called out in the diagram above are available on this fireplace. NOTICE: The accent light and/or blower features will not operate during a power outage. NOTICE: Replace all batteries at least once each year, preferably at the beginning of the season.
WARNING FIRE OR EXPLOSION HAZARD. Can cause property damage, severe injury or death. Do not attempt to take apart the gas control or to clean it. Improper assembly and cleaning can cause unreliable operation.

49

MULTIFUNCTION REMOTE INSTRUCTIONS (CONT’D)
A

Initializing the System / Pairing the Remote 1. Ensure that the fireplace has power.
2. Install three AAA batteries into the battery bay located on the base of the transmitter.

Turn On the Fireplace With the system OFF, press the On/Off button on the transmitter. The transmitter display will show some other active icons on the screen. At the same time the receiver will activate the fireplace. A single beep from the receiver will confirm reception of the command.

Turn OFF the Fireplace With the system ON, press the On/Off button on the transmitter. The transmitter LCD display will only show the room temperature. At the same time the receiver will turn off the fireplace. A single beep from the receiver confirms reception of the command.

3. Press the BLACK (remote pairing) button, located at the bottom of the fireplace in the opening below the glass (see image). The SIT controller inside the fireplace will beep three times to indicate that it is ready to synchronize with the transmitter.

Temperature Indication Display °C or °F With the system OFF, press the Thermostat button and the Mode button at the same time. Look at the LCD screen on the transmitter to verify that a °C or °F is visible to the right of the room temperature display.

GREEN BLACK
4. Push the On/Off button on the transmitter within 10 seconds. The SIT controller will beep four times to indicate that the transmitter’s command is accepted. The system is now initialized.

MULTIFUNCTION REMOTE INSTRUCTIONS (CONT’D)
A

Flame Control The fireplace has six flame levels. With the system on, and the flame level at the maximum in the fireplace, pressing the Down Arrow button once will reduce the flame height by one step until the flame is turned off.
The Up Arrow button will increase the flame height each time it is pressed. If the Up Arrow button is pressed while the system is on but the flame is off, the flame will come on in the high position. A single beep will confirm reception of the command.
The fan will adjust automatically with the flame height.

Button Lock This function will lock the buttons to avoid unsupervised operation.
To activate this function, press the Mode and Up Arrow buttons at the same time.
To deactivate this function, press the Mode and Up Arrow buttons at the same time.

Flame Off

Flame Level 1 Flame Level 5

Low Battery Power Detection – Transmitter The life span of the remote control batteries depends on various factors:
· Quality of the batteries
· How frequently the fireplace cycles on and off
When the transmitter batteries are low, an icon will appear on the LCD display of the transmitter, as shown below. When the batteries are replaced this icon will disappear.

NOTE: Should the SIT controller be replaced, then it may be necessary to hold down the GREEN (SIT pairing) button, located at the bottom of the fireplace in the opening below the glass (see image), throughout the whole pairing procedure above.
50

Flame Level Maximum 51

MULTIFUNCTION REMOTE INSTRUCTIONS (CONT’D)
A

The Thermostat Feature may be disabled if desired. With all the (3) AAA type batteries installed:
1. Take out one AAA battery.
2. While re-inserting the AAA battery, push and hold down the Thermostat button. This will disable the thermostat feature on the transmitter.
Room Thermostat (Transmitter Operation) The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function, press the Thermostat button.
The LCD display on the transmitter will change to show that the room thermostat is ON and the set temperature is now displayed. To adjust the set temperature, press the Up Arrow or Down Arrow buttons until the desired set temperature is displayed on the LCD screen of the transmitter.

Smart Thermostat (Transmitter Operation) The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the Thermostat button until the word SMART appears to the right of the temperature bulb graphic.

Room Temperature

To adjust the set temperature, press the Up Arrow or Down Arrow buttons until the desired set temperature is displayed on the LCD screen of the Transmitter.
NOTICE: When Smart Thermostat is activated, manual flame height adjustment is disabled.

Set Temperature

LED REMOTE INSTRUCTIONS
A
Speed/Saturation

Mode

Scene

Color Wheel Bright –

On/Off Bright + R/G/B/W

Pairing a New Remote Plug the LEDs in.
1. Ensure a battery (CR2032) is installed in the remote. The LED on the remote will illuminate when any button is touched.
2. On the LED receiver (shown below) touch the Remote Pairing button.

Turning the LEDs on Press the On/Off button to turn the LEDs on.
NOTE: If the remote is left inactive for more than 1 minute, the remote will turn off but the LEDs will remain on. Push any button to turn the remote on.

3. On the remote, touch the On/Off button until the LEDs turn on and off. The new remote is now paired.

Indicator Light

Remote Pairing button

52

53

LED REMOTE INSTRUCTIONS (CONT’D)
A
Speed/Saturation

Mode

Scene

Color Wheel Bright –

On/Off Bright + R/G/B/W

· On/Off: Turn On/Off · Dynamic Mode: Turn on using Mode button.

· R/G/B: Short press get red, green or blue color directly, long press 1-5s adjust R/G/B brightness continuously to achieve millions of colors.

· Static Mode: Turn on using Color Wheel or R/G/B buttons. · W: Short press turn on/off white (RGB mix), long press

· Color Wheel: Touch to change and set static RGB color.

1 – 5s adjust saturation continuously, namely change current static RGB color to mixed white slowly.

·

Mode: Short press run the next dynamic mode, long press ·

Scene: Short press recall the scene, long press 2s save the

2s reset mode cycle.

current color into the scene.

· Speed/Saturation: For Dynamic Mode, adjust speed,

• When LEDs are on, touch the color wheel, the indicator will

short press 10 levels, long press 2s to reset back to default display red.

speed. For Static Mode, adjust saturation, namely change

current static RGB color to mixed white slowly, short press 11 levels, long press 1-5s for continuous 256 levels of adjustment to white and back to chosen static color.

To extend battery life, after a few seconds of no interaction, the remote will enter sleep state, to wake the remote press any key.

· Bright +/-: Adjust brightness, short press 10 levels, long press 1-5s for continuous 256 levels of brightness adjustment.

54

INTERMITTENT CONTROL SYSTEM
A

Continuous Pilot/Intermittent Pilot (CPI/IPI) Selection With the system OFF press the Mode button to index to the IPI mode icon. Pressing the Down Arrow button will return to IPI if CPI is selected. A single beep will confirm the reception of the command.
Ensure that the fireplace is set to IPI mode.

Brief Description of the Components The controls are designed to be used with either Propane or Natural Gas and can be converted by use of an OEM supplied conversion kit.
The Intermittent Fireplace Control (IFC) is an automatic gas ignition system based on a single micro-controller core. This control manages all functions related to ignition, flame sensing and supervision for atmospheric applications.
The IFC in this fireplace is set to be an intermittent ignition control and flame monitoring with safety shutdown in case of failure.
The IFC is set up as a stand alone AC-powered system, with no battery backup. See Wiring Diagram on page 58 and Lighting Instructions on page 48.

Troubleshooting Before proceeding with the troubleshooting table, verify that the 120VAC power supply is present.

WARNING This appliance will only function on the IPI setting. Ensure IPI is selected before operation of the fireplace will not operate.

Make sure all the connections between the wire harnesses and system components are proper and positive.
Verify that the static inlet pressure meets the manufacturer’s recommended inlet pressure. If necessary adjust the line

pressure regulator.

Lockout State Definition A lockout state is reached when an ignition error occurs. The lockout state will remain set in memory as long as the power supplies are applied.
This could mean both an anomalous flame detection and/or too

If the recommended actions for the following troubleshooting chart do not help to address the problem consider replacing wiring harnesses.
WARNING

many unsuccessful ignition tries.

Any actions performed on the gas valve, IFC, or other system

This state is a safe condition for the fireplace and is entered automatically by the IFC board.
When the IFC board gets into lockout state:

components must be performed in accordance with this instruction manual and individual component instructions. Replace components in accordance with this instruction manual.

1. Both the pilot and the main burner solenoids in the gas valve are

de-energized;

2. A diagnostic code is sent through the diagnostic red LED; and

3. The IFC board will ignore any burner ignition command and remain in the OFF state unless the unlock command sequence is met.

The causes of lockout must be investigated under safe conditions by the user and/or the service personnel.

To reset the IFC from a lockout state, perform the following procedure:

Turning the system power supplies (to the wall control or remote control) OFF for two or three seconds and then restoring a power supply back on. The return of the system to normal operation must be checked under safe conditions by the user and/or service personnel.

55

CONTROL SYSTEM TROUBLESHOOTING
A

Problem Observed

Possible Cause

Corrective Measure

Gas odor during setup

Gas leak

Gas odor before first ignition Gas leak

WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Leave the building immediately and call your gas supplier from a neighbor’s phone or a cell phone well away from the building. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

Fireplace is on’ but no flame Gas line valve turnedoff’ and pilot is not trying to light Control module in `lockout’

Turn shutoff valve to open’ position Turn fireplaceoff’ and then back `on’

Pilot continues to spark when Not enough gas to pilot

pilot is lit

Low gas pressure

Wait for pilot flame to strengthen Check pressures

Pilot igniter/sensor is dirty

Clean pilot

Pilot not grounded well

Check ground connections

Draft in firebox

Vent restrictor not installed

Pilot sensor has been bent

Replace pilot

Pilot will not ignite or will not Pilot igniter/sensor is dirty

stay lit

Pilot not grounded well

Clean flame sensor and pilot igniter Check ground connections

Sensor wire loose

Check sensor wire terminals

Gas pressure incorrect

Adjust gas pressure

Pilot gas line bent or kinked

Replace pilot tube

Faulty pilot, sensor bent

Replace pilot

Faulty valve

Replace valve

Burner takes too long to fully light

Low gas pressure

Check gas supply pressure

Clogged or dirty carryover/burner ports Clean ports

Blocked orifice

Check orifice opening

Faulty valve

Replace valve

Burner does not light but pilot remains on

Low gas pressure Clogged or dirty burner ports

Check gas supply pressure Clean burner ports

Blocked orifice

Check orifice opening

Loose wire connections

Check valve/control module connections

Faulty pilot

Replace pilot

Faulty valve

Replace valve

Burner lights but does not

Low gas pressure

stay lit while pilot remains on Loose sensor wire

Check gas supply pressure Check wire connection

Faulty valve

Replace valve

Faulty pilot or thermocouple

Replace safety pilot

Clogged or dirty burner ports

Clean burner ports

Room temperature higher than the thermostat setting.

Move remote away from fireplace or set a higher temperature on the remote/thermostat

56

Remote control batteries failing

Replace batteries in remote transmitter

CONTROL SYSTEM TROUBLESHOOTING (CONT’D)
A

Problem Observed
Burner and pilot light but will not stay lit

Possible Cause Flame sensor dirty Low gas pressure Not enough fresh air for pilot Clogged or dirty burner ports Room temperature is higher than thermostat setting
Remote control batteries failing

Incorrect burner flame
Backfire of burner Fireplace produces unwanted
odors Whistle noise from fireplace

Faulty pilot or thermocouple Incorrect gas supply or pressure
Blocked orifice Clogged or dirty burner ports
Faulty valve High altitude Blocked orifice Clogged or dirty burner ports Low gas pressure Vapors from paint, hairspray, glue, etc.
Initial burn off of manufacturing chemicals
Check gas pressure Air in gas line
Control knob not in fully open position Spiral gas flex line pinched or too small
diameter line

Corrective Measure Clean pilot sensor Check gas supply pressure Open door or window -ventilate the room Clean burner ports Move remote away from the fireplace Set higher temperature on remote/thermostat Replace batteries in remote transmitter and
receiver Replace pilot Check gas supply pressure Check orifice opening Clean burner ports Replace valve Adjust orifice size for altitude Check orifice opening Clean burner ports Check gas supply pressure Ventilate room until odor stops. Do not use paint, hairspray, glue, etc. around the fireplace Ventilate room until odor stops
Adjust gas pressure to recommended settings Bleed lines
Open control knob to full position Straighten flex line where pinched or replace gas
feed line with larger diameter

57

IPI ELECTRONIC SYSTEM WIRING DIAGRAM
A

ROOM AIR DUCT FAN

COMBUSTION FAN

RUN INTERRUPT (GREEN) (NC)
REMOTE “LEARN” (BLACK) (NO)

4A 250V FUSE (BAYONET HOUSING)

GREEN GREEN
PURPLE YELLOW

PILOT

PRESSURE SWITCH (NO)

NC Series

THERMAL CUTOUT (NC)

620681_0

FLAME SPARK

BLACK RED (COMBUSTION FAN) RED (DUCT AIR FAN )
BLACK
NON-STANDARD SIT PROFLAME 2
0.584.309

FUSE

FUSE

MAINS
SUPPLY
CONNECTION

5X20

LIVE (120VAC) NEUTRAL GROUND

BLACK

WHITE

GREEN/YELLOW

BLACK WHITE

IF ANY OF THE ORIGINAL WIRE AS SUPPLIED

WITH THIS UNIT MUST BE REPLACED, IT MUST

BE REPLACED WITH EQUIVALENT GAUGE AND

TEMPERATURE RATED WIRE.

SI LE FIL FOURNI AVEC CETTE UNITÉ DOIT ÉTRE REMPLACÉ IL DOIT L’ÊTRE PAR UN FIL ÉQUIVALENT CONFORME AUX CONDITIONS D’OPERATION (JAUGE ET TEMPÉRATURE).

LARGE TERMINAL
SMALL TERMINAL (SPARK)
DO NOT REPLACE SIT CONTROLLER WITH ANY OTHER
PROFLAME 2 VARIANT

GREEN/YELLOW

24VDC POWER SUPPLY
+ LED DRIVER
FIREBOX LED FRONT GLASS LED BACK GLASS LED …….(NCD ONLY)

RED BLACK

GREEN/YELLOW RED
GREEN

If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire.
This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This appliance is not convertible for use with other gases, unless a certified kit is used.
CAUTION Do not operate the appliance with liner panel(s) removed, or damaged. Replacement of the liner panel(s) should be done by a licensed or qualified service person.
WARNING Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

58

ACCESSORIES
A

Kit Number 838152

Conversion Type Natural to Propane, MF

Gas Conversion Kits Used on
NCS5525/NCD5525

Valve Type SIT Proflame II

Venting Kits 938401 938402

NAM Horizontal Power Vent (HPV) NAM Vertical Power Vent (VPV)

Description

Log Sets 938506

Description Log Set, Ceramic Fiber, Traditional Charred – NAM 75 Series

Glass Media 938507 938508 938509 938510 938511

Description NC 75 Series Starfire Reflective Crushed Glass NC 75 Series Pacific Blue Crushed Glass NC 75 Series Black Reflective Crushed Glass NC 75 Series Gold Reflective Crushed Glass NC 75 Series Copper Reflective Crushed Glass

Rock Media 938513 938514 938515 938516 938517 938518

Description NC 75 Series Firebox Volcanic Rock – Black NC 75 Series Secondary Infill Volcanic Rock – Black (1 x used on NCS — 2 x used on NCD) NC 75 Series Firebox Volcanic Rock – Natural NC 75 Series Secondary Infill Volcanic Rock – Natural (1 x used on NCS — 2 x used on NCD) NC 75 Series Firebox River Bed NC 75 Series Secondary Infill River Bed (1 x used on NCS — 2 x used on NCD)

59

PARTS LIST
A

INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 NS NS NS

NB75 Series 804104 806046 838124 838130 838131 838132 838133 838134 838156 838106 838107 838135 838136 838138 838139 938400 838140 838141 838142 838143 838118 838144 838145 838146 838122 838150 838151 838153 838147 838137

DESCRIPTION Pilot Orifice #27 (Propane) Pilot Orifice #37 (NG) NAM Pilot Assembly NAM Centre Burner 75 Series NAM Side Burner 75 Series NAM Mirrored Sides 75 Series NAM NC Series Combined Wallboard Trim LH Side NAM NC Series Combined Wallboard Trim RH Side NAM Electronics Tray 75 Series SIT Proflame 2 IFC Controller (Non-Standard — 0.584.309) NAM Gas Tray NAM Pressure Switch 75 Series NAM Exhaust TCO NC75 Series NAM Chassis Top Trim NC75 Series NAM Removable Glass Retainer 75 Series Air Duct Fan Assembly NAM Trim Bottom Chassis Removable NC75 Series NAM Removable 2ndary Glass Retainer NC75 Series NAM Secondary Infill NC75 Series NAM Secondary Glass Bottom Retainer NC75 Series NAM LED Receiver + Remote NAM LED Power Supply 75 Series NAM Strip Light LEDs Firebox 75 Series NAM LED Strip Small NC75 Series NAM Side LED Light Covers NAM NC75 Series Primary Glass NAM NC75 Series Secondary Glass NAM NC75 Series Propane Gas Conversion Kit SIT Remote Transmitter Fibre Tape Replacement Kit

NS = Not Shown 60

PARTS VIEW
A
6 16

4 5

5 9

13 21
22

10

12

23 15
Inner Glass (primary)
20

24 18
26

19

11

25
14 8

3 1 & 2

25 7

Outer Glass (Secondary)

27

17

WARNING

Failure to position the parts in accordance with these diagrams

or failure to use only parts specifically approved with this

fireplace may result in property damage or personal injury.

61

MAINTENANCE AND SERVICE
A

Important: · This appliance should be serviced every 12 months, preferably
at the start of each heating season. More frequent inspection may be required if the fireplace is installed in an area exposed to pet hair, dust, or excessive lint from new carpeting or bedding materials. · Any service operation should be carried out only by a suitably qualified and trained person. · Gas and electricity supply MUST be isolated before any service operation is carried out on this appliance. · This manual should be left with the appliance for future reference. · DO NOT MODIFY THIS APPLIANCE.
NOTE: It is normal for steel appliances to make expansion/ contraction noises as they heat up or cool down. Similar noises are found with your furnace or car engine.
Burn the fireplace for at least six hours the first time you use it. It is normal for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any oil from the manufacturing process. If odor becomes offensive, open windows to allow it to clear.
NOTICE: Turn off the gas and power before servicing appliance.

Annual Service Procedure: Have a qualified service person perform the following at the beginning of each heating season:
· Check Vent System Inspect the fireplace and venting system before initial use and at least annually. Inspect the external vent cap on a regular basis to make sure no debris is interferes with the air flow.
· Clean Burner and Control Compartment Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing.
Cleaning Procedure 1. Ensure gas and power have been turned off and the fire is
cooled down. 2. Remove outer and inner glass. 3. Remove fuel bed. 4. Vacuum burner compartment. 5. Replace fuel bed. 6. Clean the glass. 7. Replace inner and outer glass. 8. Turn gas and power back on. 9. Turn the fire on to ensure normal operation.

During the annual checkup, the technician will:

· Inspect the pilot (flame safety system) and burner(s) for

proper operation and replace any damaged parts.

· Check the glass and gasket for proper seal.

· Vacuum and clean any foreign debris in the firebox that is not

supposed to be there.

· Clean glass with a suitable fireplace glass cleaner. Abrasive

cleaners must not be used. Be careful not to scratch the glass

when cleaning.

· Check the barrier screen for fit and structural integrity.

· Check all latches or other door retention components for

proper operation, tension, and relief mechanisms are free

from obstructions.

· Inspect the log set (if applicable) and decorative media (if

applicable) for debris or damage.

· Freshen up the glowing embers if applicable.

· Replace batteries in the remote transmitter and receiver if

applicable.

· Inspect the venting and vent termination cap for damage,

corrosion, sooting, or obstruction and correct if present.

· In addition, clean and inspect the fireplace following any

62

remodeling work in your home.

MAINTENANCE AND SERVICE (CONT’D)
A

Cleaning the Fuelbed and the Glass During start-up, condensation forms on the inside of the glass causing lint, dust, and other airborne particles to cling to the glass. Also, initial paint curing may deposit a film on the glass. Allow the fireplace to cool and then clean the glass (See warning below). After that, clean the glass two or three times during each heating season or more often if necessary.

3. Lift the glass up and tilt the bottom of the glass out.

WARNING Clean glass with cleaner designed for gas fireplaces. Do not use ammonia based or abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.
WARNING 1. Avoid breaking the glass. 2. Do not abuse or strike the glass. 3. Have a qualified service person replace damaged glass
and gasket using materials specified by Escea. 4. The use of substitute glass will void all product
warranties.
WARNING DO NOT operate the appliance with the glass removed. DO NOT operate the appliance with cracked or broken glass.

4. Remove the glass from the fireplace and set to the side. Be aware that if soot is present on the glass it may stain carpet or furnishings.

Removing the Glass for Cleaning 1. Put suction cups on the outer glass.
2. Loosen the four (5) 1/4 turn fasteners.

5. Remove the fuel bed on the secondary infill.
6. Remove the four (4) screws securing the infill and take the infill out.

63

MAINTENANCE AND SERVICE (CONT’D)
A

7. Remove the two (2) light blockers. Each will have two (2) screws securing it (4 screws in total).

10. Lift the bottom trim out.

8. Remove the three (3) screws securing the bottom glass retainer assembly.
11. Remove the top glass retainer mount, which is secured with five (5) screws.

9. Lift the bottom glass retainer assembly out a little. Disconnect the wires on the left side of the wiring harness and set it to the side.

2× Green wires to GREEN button

Yellow and Purple wires to BLACK button

LED connector

64

MAINTENANCE AND SERVICE (CONT’D)
A

12. Remove the two (2) side panels by undoing the top and bottom screw in each.

Checking Manifold Pressures
Both propane and natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5-in w.c. (.871 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 4.5-in w.c. (1.120 kPa) for the purpose of input adjustment to a maximum of 14.0-in w.c. (3.484 kPa). Propane gas models will have a manifold pressure approximately 10.0-in w.c. (2.49 kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 10.8-in w.c. (2.68 kPa) for the purpose of input adjustment to a maximum of 14.0-in w.c. (3.484 kPa).
CAUTION
If one of the procedures results in pressures in excess of 1/2 psig (14-in w.c./3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.

GAS VALVE

13. Put the suction cups on the inner glass.
14. Loosen the five (5) 1/4 turn fasteners and remove the glass retainer.

INLET PRESSURE TAP

OUTLET PRESSURE TAP

15. Tilt the glass towards yourself and lift it out. Be aware that if any soot is present on the glass, it may stain carpet or furnishings. Set the glass aside and use a gas fireplace glass cleaner to clean the glass.
65

MAINTENANCE AND SERVICE (CONT’D)
A

Replacing a Remote Control If the wireless control becomes lost or damaged, a new one can be ordered from any Escea approved dealer. When you have the new remote, the following procedure needs to be followed to pair the remote with the fireplace. 1. Press BLACK (remote pairing) button on the fireplace.

Replacing the Burners Remove the primary and secondary glass using the previous section. Remove all components of the fuelbed, taking care not to damage any fuelbed media.
Remove the infill by unscrewing the eight screws, lift it from the firebox by lifting one end up into the top corner and then out towards you. Take care not to scratch the firebox paint.

GREEN BLACK
2. Press the On/Off button on remote transmitter. An audible four beeps will be heard.
3. Remove the cover and replace existing batteries with three AAA batteries.
4. Replace cover.

Lift out the burners and replace as necessary.
Serial Number The serial number is located on the date plate beneath the engine of the fireplace.
Removing the Control Tray With the glass, infill, and burners removed, remove the eight screws from the control tray, shaded gray below. Lift the control tray partway out of the fireplace and rest it on the base. Then disconnect the gas and electrical connections to allow the control tray to be removed entirely.

66

MAINTENANCE AND SERVICE (CONT’D)
A

Replacing the Pressure Switch or Thermal Cut Out (TCO) With the glass, infill, and burners removed, remove the three screws from the panel shown in the diagram below. Carefully remove the panel from the firebox.

Reach in through the access hatch to access both the pressure switch and the TCO, as shown below.

TCO

Pressure Switch

Remove the 12 screws from the access hatch shown below and carefully remove it from the firebox.
For the Pressure Switch: Remove the two silicone tubes from the pressure switch (making note of which tube goes on each spigot).
Disconnect the two wires from the pressure switch and remove the two screws on either side of the pressure switch to remove it from the bracket. Replace the pressure switch and reattach the screws and silicone tubes. The black hose should be connected to the low pressure port and the translucent to the high pressure port.
For the TCO: Reach into the access hatch and locate the TCO. The TCO has two wires connected to the main body of the fireplace. Remove these and unscrew the TCO by hand. Remove the TCO from the fireplace, replace it, and re-attach the wires. Wiring If any of the original wire supplied with this unit must be replaced, order from an Escea approved dealer.
67

HOW TO ORDER REPAIR PARTS
A

Parts Not Under Warranty Order parts through your service person, or dealer. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer.

Warranty Parts Warranty parts will need a proof of purchase and can be ordered by your service person or dealer.

When ordering parts, first obtain the Model Number and Serial Number from the rating plate on your equipment. Then determine the Part Number from the list in this manual (not the Index Number) and the Description of each part from the illustration and part list. Be sure to give all this information:

Fireplace Model Number Fireplace Serial Number

Part Description Part Number

Type of Gas (Propane or Natural)

Do not order bolts, screws, washers or nuts. These standard hardware items can be purchased at any local hardware store.

APPLIANCE SERVICE HISTORY
A

Date

Dealer Name

Service Technician Name

Service Performed/Notes

68

69

WARRANTY
A

1. Express warranty
1.1 This document sets out the warranty that applies in respect of Escea products purchased in countries/ regions administered by Escea Distributors listed in the appendix.
1.2 This warranty is valid only within the country of purchase.
1.3 This warranty applies to new Escea products purchased after January 1, 2022.

2. Nature of warranty
2.1 Subject to the exclusions in section 3 and clauses 2.2 ­ 2.5, we undertake to put right any defects of materials or workmanship by Escea for the periods specified below:

Parts

Parts and Labor Warranty Parts Only Warranty

Firebox & Heat Exchanger

10 year*

All other Parts

2 year*

*From date of purchase

2.2 Where an Escea product is covered by a parts and labor warranty, the warranty covers both the repair by Escea of the defective part or the provision of a spare part to replace the defective part and the installation of that part.
2.3 Where an Escea product is covered by a parts only warranty, the warranty covers only the repair by Escea of the defective part or the provision of a spare part to replace the defective part and does not include costs associated with the removal of the defective part or the installation of the repaired or replaced part.
2.4 Due to ongoing product development, Escea reserves the right to change any specifications listed in this warranty without notice.
2.5 Escea or Escea distributor must preauthorize all warranty work.

Warranty

3. Warranty exclusions 3.1 This warranty excludes:

10

3.1.1. Improper installation, failure to function due to accident, negligence or misuse, alteration or adjustment of the manufacturer’s settings of components, any other alteration, lack of proper and regular maintenance, incidental or consequential damage, damage incurred while the appliance is in transit, and act of God.

3.1.2. Any repair and replacements of parts that are subject to normal wear and tear during the warranty period, including paint, gaskets, batteries, and the discoloration of the firebox, glass or fuel bed.

3.1.3. Minor expansion, contraction, or movement of certain parts causing noise;

Escea Warranty Conditions North America/Canada

3.1.4. Changes in the interior/exterior surface finishes (e.g. any staining or soot/smoke damage caused by flue products);
3.1.5. Damage to surfaces caused by fingerprints, scratches, or melted items;

3.1.6. Damage caused by abnormally corrosive environments (e.g. sea salt corrosion);

3.1.7. The use of products, including flue systems, that are not specified by Escea;

3.1.8. Damage caused by the installation of indoor fires outdoors and outdoor fires indoors;

3.1.9. Cost of building work to access parts that need change or repair of wall afterwards;

3.1.10.Cost of travel if the fireplace is installed further than the distance from the nearest service centre as specified in the appendix.

For the latest documentation, visit www.escea.com
70

3.1.11. Subjective factors (e.g. like noise or smell) that have been investigated by Escea (or their

technicians) and confirmed to be within normal operational parameters;

71

WARRANTY (CONT’D)
A
3.1.12. Any differences in fireplace appearance from Escea promotional images that is due to printing limitations, environmental factors or gas type.
3.1.13. Damage caused by water entering the Escea indoor products; 3.1.14. Any consequential damage (refer to section 4); 3.2 No dealer, distributor, or similar person has the authority to warrant Escea products beyond the
terms contained in this warranty. 3.3 This warranty is automatically voided if the appliance’s serial number has been removed or altered in
any way.
4. LIMITATION OF REMEDIES: 4.1 TO THE EXTENT PERMITTED BY LAW:
4.1.1 This limited warranty, and the remedies set forth above, are exclusive and in lieu of all other warranties, remedies and conditions, whether verbal or written, statutory, express or implied.
4.1.2 Escea specifically disclaims any and all statutory or implied warranties and conditions, including, without limitation, warranties of merchantability, fitness for a particular purpose and warranties against latent defects.
4.1.3 Except as provided herein, Escea is not responsible for direct, special, incidental or consequential loss or damages resulting from any breach of warranty or condition, or under any other legal theory, including but not limited to the loss of any of the following: use; revenue; actual or anticipated profits (including loss of profits on contracts); use of money; anticipated savings; business; opportunity; goodwill; reputation; any or indirect or consequential loss or damage howsoever caused including the replacement or equipment and property.
4.1.4 Some provinces or territories in Canada and in some states in the United States do not allow the exclusion of incidental or consequential damages, so the above limitation may not apply to buyer.
5. How to make a warranty claim 5.1 To make a claim under this warranty, follow the process outlined in the appendix. 5.2 To make a valid claim under this warranty, you must:
5.2.1 Lodge the claim with us as soon as you first become aware of the breakdown; 5.2.2 Provide us with the Escea product serial number; 5.2.3 Provide us with reasonable proof of purchase for the Escea product; and 5.2.4 If required by us, provide us (or any person nominated by us) with access to the premises at which
the Escea product is located at times nominated by us (so that we can inspect the Escea product).
6. Warranty claims 6.1 If you make a valid claim under a parts and labor warranty and none of the exclusions set out in
section 3 and clauses 2.2-2.5 apply, Escea will, at Escea’s election, either: 6.1.1 Repair the relevant part of the Escea product; or 6.1.2 Replace the relevant part of the Escea product with a product of identical specification (or where
the product is superseded or no longer in stock, with a product of as close a specification as possible). 6.2 If you make a valid claim under a parts only warranty and none of the exclusions set out in section 3 and clauses 2.2-2.5 apply, we will, at our election, repair or provide a replacement part at no cost. Installation of that part is not covered under a parts only warranty.
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WARRANTY (CONT’D)
A

Escea Warranty Conditions Appendix
In this warranty, the words “we”, “our”, and “us” refer to all of the companies listed below depending on the region/country.

Regions

Escea Distributor
Escea North America Inc C/- 17 Carnforth Street Dunedin, 9018, New Zealand +1 855 217 1046 www.escea.com

Filing a Claim
Contact the dealer you purchased the fire from.

Where you make a claim under this warranty, an authorized repairer may need to attend your premises to inspect the Escea product. We may charge you a service call fee if a repairer will be required to travel more than 30 miles from the nearest service centre to your location. You may obtain details on the location of service centres and service call fees by visiting the distributor website or calling distributor customer care line.

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www.escea.com

References

• Gas Fires, Fireplace Designs, Outdoor Fireplaces | Escea

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