Escea KS1150 Peninsula 400 Gas Fireplace Instructions
- June 13, 2024
- escea
Table of Contents
Escea KS1150 Peninsula 400 Gas Fireplace
Product Information
- Model Name: KS1150 Peninsula 400
- Description of Appliance: Indoor Gas Fire Heater
- Star Rating: 3.4 Stars
- Max Heat Output: 6.6 kW
- AS/NZ Approval Standard: AS/NZS 5263.1.3
- Gas Type: Natural Gas, Propane, ULPG
- Gas Input:
- High: 33 MJ/h
- Low: 24 MJ/h
- Inlet Pressure:
- Max: 5.0 kPa
- Min: 1.13 kPa
- Operating Pressure on High: 0.74 kPa
- Operating Pressure on Low: 0.34 kPa
- Burner Jet Size:
- LH & RH: 1.50mm
- Middle: 1.95mm
- Burner Aeration:
- LH & RH: Closed Collars
- Middle: Closed Collar
- Pilot Injector:
-
42
-
27
-
- Width: 350 mm
- Height: 790 mm
- Depth: 1270 mm
- Weight: 140 kg
- Ignition System: Electronic Ignition to pilot system Escea PCB
- Ignition Activation: 20 secs (approx)
- Flame Safeguard: Flame Rectification
- Consumption: 160W @ 0.69A 230V
- Remote Controls: Yes
- Timers: Yes
- Clock: Yes
- Function Lock / Child: Yes
- Temperature Control: Yes
- Electric: 230V AC
- Gas Connections: 1/2 BSPT female lower centre of fireplace chassis
- Data Badge Location: On Chassis Base
- Flue Type: Aluminium Flexi Flue and PolyPro
- Flue Size: 75mm and 100mm Flexi Flue
- Spigot Location: Top RH Side
Product Usage Instructions
-
Installation must be carried out by a qualified person in accordance with the provided installation instruction booklet, local gas fitting regulations, municipal building codes,electrical
wiring regulations, and any other relevant statutory regulations. -
This appliance is not intended for fireplace insert use.
-
Do not spray aerosols in the vicinity of this appliance while it is in operation.
-
Do not use or store flammable materials in or near this appliance.
-
Do not place articles on or against this appliance.
-
Do not modify this appliance.
-
Installation must be carried out by a registered installer who will issue a Certificate of Compliance (AUS) or certificates that comply with the latest legislation (NZ) in accordance with national and/or local codes. Failure to do so may void the Escea warranty.
-
The heater must be installed according to the provided instructions and in compliance with all relevant building, gas fitting, electrical, and other statutory regulations.
-
Any shortcomings in the appliance and flue installation will be the responsibility of the installer, and Escea will not be accountable for any such failings or their consequences.
For further assistance or inquiries, please contact Escea Ltd:
- Address: PO Box 5277 Dunedin NZ
- Phone: +64 3 478 8220
- Email: info@escea.com
For Australia-specific inquiries, please visit Escea’s website for contact details or call:
- Website: www.escea.com.au
- WA: 1-800 730 140
- EA: 1-800 460 832
INSTALLATION / SERVICE INSTRUCTIONS
KS1150 Peninsula 400
Gas Fireplace
630458_8 KS1150 Peninsula 400 Install Manual
Important:
The appliance shall be installed in accordance with;
·
This installation instruction booklet
·
Local gas fitting regulations
·
Municipal building codes
·
Electrical wiring regulations
·
Any other relevant statutory regulations.
·
AS/NZS 5601.1 Gas Installations
NOTE: NOT INTENDED FOR FIREPLACE INSERT
WARNING: This appliance must be installed by a qualified person. This appliance must be installed into a cavity strictly in accordance with the following instructions.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. DO NOT USE OR STORE FLAMMABLE MATERIALS IN OR NEAR THIS APPLIANCE. DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. DO NOT MODIFY THIS APPLIANCE.
This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure that they do not play with the appliance. Failure to follow these instructions could cause a malfunction of the heater, which could result in death, serious bodily injury, and/or property damage. Failure to follow these instructions may also void your fire insurance and/or warranty.
Who can install this product: Installation must be carried out by a registered installer who, on completion of the installation, must issue a: AUS: Certificate of Compliance NZ: Certificates that comply with the latest legislation in accordance with national and/or local codes. If these are not issued then the Escea warranty may be void.
Warranty Repair and Annual Servicing: Please contact Escea if you require warranty work. Warranty repair work must be carried out by a recognised gas fire technician. It is recommended that recognised Escea Gas Fire Technicians are also used to carry out annual servicing requirements (particularly during the warranty period). For contact details of recognised Escea Gas Fire Technicians in your area, or for replacement parts, please contact the retailer from whom the appliance was purchased our visit our website.
The heater must be installed according to these instructions and in compliance with all relevant building, gas fitting, electrical and other statutory regulations (eg. AS/NZS 5601). Any shortcomings in the appliance and flue installation will be the responsibility of the installer, and Escea will not be accountable for any such failings or their consequences.
Manufactured by: Escea Ltd, PO Box 5277 Dunedin NZ, Ph: +64 3 478 8220 For contact details of your local Escea distributor or dealer please visit www.escea.com or email: info@ escea.com. From Australia, visit www.escea.com.au or call: WA : 1-800 730 140; EA : 1-800 460 832
KS1150 Peninsula 400 PRODUCT SPECIFICATION
MODEL NAME
KS1150 Peninsula 400
Description of Appliance
Indoor Gas Fire Heater
Star Rating
3.4 Stars
Max Heat Output
6.6 kW
AS/NZ Approval Standard
AS/NZS 5263.1.3
Gas Type
Natural Gas
Propane
ULPG
Gas input
High Low
33 MJ/h 24 MJ/h
33 MJ/h 24 MJ/h
33 MJ/hr 24 MJ/hr
Inlet Pressure
Max
5.0 kPa
Min
1.13 kPa
5.0 kPa 2.75 kPa
5.0 kPa 2.75 kPa
Operating Pressure on High
0.74 kPa
1.5 kPa
1.5 kPa
Operating Pressure on Low
0.34 kPa
0.76 kPa
0.76 kPa
Burner Jet Size Burner Aeration
LH & RH: 1.50mm Middle: 1.95mm
LH & RH: Closed Collars Middle: Closed Collar
LH & RH: 0.95 mm Middle: 1.25mm
LH & RH: 2 x 6mm Middle: Spacer (no restriction)
LH & RH: 0.95mm Middle: 1.25mm
LH & RH: 2 x 6mm Middle: Spacer (no restriction)
Pilot injector
42
27
27
Width
350 mm
Appliance Dimensions (mm)
Height
790 mm
Depth
1270 mm
Weight
Kg
140 kg
Ignition System
Electronic Ignition to pilot system Escea PCB
Ignition Activation
20 secs (approx)
Flame Safeguard
Flame Rectification
Consumption
160W @ 0.69A 230V
Remote controls
Yes
Timers
Yes
Clock
Yes
Function lock / child
Yes
Temperature control
Yes
Electric 230V AC
Gas
1/2″ BSPT female lower centre of fireplace chassis
Connections Data badge location
Flue Type Aluminium Flexi Flue and PolyPro
Flue Size
Spigot Location
75mm and 100mm Flexi Flue Top RH Side On Chassis Base
A Product Description and Dimensions
6
A1
Product Description
6
A2
Product Dimensions
6
B
Creating the Cavity
8
B1
Cavity Shape
8
B2
Designing the Cavity
8
B3
Hearth
9
B4
Cavity Base
9
B5
Wall Linings
9
B6
Television & Mantel Clearances
9
C Installing the Flue
10
C1
Flue Configuration (If less than 8m flue length is required)
10
C2
Flue Configuration (If more than 8m flue length is required)
11
C3
Installing the Horizontal Powerflue Wall Terminal Option
12
C4
Installing the Internal Vertical Powerflue (UVP)
15
C5
Installing the External Vertical Powerflue (UVP)
17
C6
Installing in Accordance with Relevant Codes
18
C7
Running the Flue
19
C8
Running the Powerflue Electrical Cable
20
D Installing the Electricity and Gas to the Appliance
21
D1
Power Supply
21
D2
Network Cable
21
D3
Gas Pipe Sizing
22
D4
Gas Pipe Position
22
D5
Gas Isolating Valve
23
E
Installing the Appliance
24
E1
Connecting the Flue
24
E2
Installation
24
E3
Removing (and Replacing) the Glass
24
E4
Remove the Infill & Burners
25
E5
Gas Type Conversion
25
E6
Operating the Appliance
27
E7
Checking the Gas Operating Pressure
27
E8
Remote Pairing Button
30
E9
Home Automation Setup
31
F
Finishing the Installation
33
F1
Gem/Crystalight or Coal Fuelbed Installation
33
F2
Log and Woodland Log Fuelbed Retainer Setup
33
F3
Log Fuelbed Installation
34
F4
Woodland Fuelbed Installation
35
F5
Flame Picture
36
F6
Wall Linings
37
F7
Locating Wall Mount Cradle for Wireless Control
38
F8
Operating the Appliance
39
F9
Normal Operating Sounds and Smells
40
G Installation Checklist
41
S
Service Manual
42
S1
Annual Service Procedure
42
S2
Error Codes
43
S3
Cleaning the Fuel bed and Glass
45
S4
Checking Operating Pressure
45
S5
Replacing a Remote Control
45
S6
Replacing the Burners
46
S7
Serial Number
46
S8
Removing or Cleaning Fan
46
S9
Removing the Control Tray
47
S10 Pressure Switch Removal
47
S11
Replacing the Thermal Cut Out (TCO)
50
S12 Servicing the Horizontal/Universal Vertical Powerflue
51
S13 Wiring Diagram
52
A
B
C
A Product Description and Dimensions
A1 Product Description The Mode KS1150 Peninsula 400 gas fire is an indoor
room sealed gas appliance designed to be built into a false self-supporting
cavity. It is a powerful gas heater that, on the lowest setting (effect only)
will still generate approximately 50% heat. The appliance is flued using co-
linear flexible aluminium flue. The user will control their fire with the
Radio Frequency (RF) remote that will normally be located in its wall mount
cradle. In addition to the RF remote the appliance has a single auxiliary On/
Off button on the unit. When not in operation it is in a standby mode unless
it is physically isolated from the mains supply.
A2 Product Dimensions NOT TO BE MISTAKEN FOR CAVITY DIMENSIONS.
All dimensions are in mm.
1293
286
1060
788 408 219
350
For more detail, contact the Escea architectural advisory team Email :
aa@escea.com
Important: Installations that are not specifically outlined in this manual
should be referred to the Escea Architectural Advisory Team. Please email
aa@escea.com
D
E
F
G
SERVICE
6
A
B
C
D
Non-standard installations or scenarios not covered in this manual (including
but not limited to sealed cavities, under bench installations, a recessed
fire, or with overhangs protruding above the fire), can expose materials to
higher than anticipated levels of heat. While non-standard scenarios may meet
the surface temperature combustibility requirements of AS/NZS5601 Gas
Installations, some materials may be exposed to higher or undesirable levels
of heat, or levels of heat greater than their tolerances allow. Specifiers and
installers must choose materials when in these scenarios that meet the
combustibility requirements AND the maximum service temperatures allowed by
the chosen product. Escea takes no responsibility for material choice and
reference should always be made to the relevant material manufacturer’s
maximum service temperatures for the suitablility of use. Please refer to the
D-Series Gas Fire Materials Guide. For more information on materials selection
and for further guidance please contact our Architectural Advisory Team –
aa@escea.com
To ensure that your installation is fully complete, please use the
“Installation Checklist” on page 41.
Note : Keep this wooden support in place until install has been completed.
ENSURE WOODEN SUPPORT IS REMOVED ONCE FIRE IS INSTALLED
7
E
F
G
SERVICE
A
B
C
D
B Creating the Cavity
B1 Cavity Shape The KS1150 Peninsula 400 is suitable for self supporting timber/steel framed cavities. Most existing masonry cavities will not be suitable.
B2 Designing the Cavity The following aspects must be considered when designing this installation:
·
Appliance is NOT load bearing
·
Appliance physical size
·
Wall finishing and interaction with appliance
·
Positioning of appliance in regards to wall lining (depth into wall)
·
Exhaust termination aspect horizontal / vertical and flue configuration
·
Flue exhaust fan noise
·
Exhaust cowl access for maintenance
·
Gas pipe layout
·
Gas isolation valve / pressure test point position
·
Electrical isolation switch
·
Home automation network connections – ethernet cable layout
This KS1150 Peninsula 400 fire is to be installed prior to any wall lining. The wall lining is the very last task to be completed in this installation.
The cavity and wall linings may be constructed from standard timber framing materials and do not need to be non-combustible.* SEE SECTION “Wall Linings” on page 37 FOR EXCEPTION.
Minimum Framing Dimensions Note: Dimensions shown do not include allowances for clearance to combustibles to the flue.
1320 min*
350 min*
850 min*
45 max*
E
F
G
SERVICE
8
A
Fireplace Glass
B
Fireplace
C
D
B3 Hearth A hearth is not required. If a hearth is installed below the fire,
it must be at least 100mm below the bottom of the glass or be composed
entirely of non-combustible materials.
B4 Cavity Base This appliance MUST be fully supported on its base, over the
entire area of the underside of the appliance. The base must also be level and
strong enough to support the total product weight, which is approximately
150kg. The fireplace can be recessed into the ground but must maintain the
clearances detailed in the diagram (shown right) for any combustible flooring
materials.
100mm Min. Flooring or Hearth
B5 Wall Linings Only after all applicable sections up to section “Flame
Picture” on page 36 have been completed, can you commence with the final wall
linings detailed in section “Wall Linings” on page 37.
Wall lining cutout dimensions around the glass must be adhered to.
Please refer to section “Wall Linings” on page 37 for wall finishing
dimensions surrounding glass.
B6 Television & Mantel Clearances Television The diagram (shown right) shows
the recommended minimum clearances for the location of any electrical
equipment (such as Plasma TV, LCD TV or home theatre) above a KS1150P gas
fire. A mantel/recess is not required to comply with our recommendation of TV
installation.
Note: Dimensions from the top edge of the glass frame.
Note: The television clearance recommendations are to be treated as a
suggestion of a suitable installation only. It is the responsibility of the
end user to check the installation instructions of their electrical appliances
to ensure that the location in relation to the gas fire is suitable. Escea in
no way guarantees or takes responsibility that the recommended installation
suggestion will be suitable for all electrical or home entertainment
appliances.
Mantel Please refer to the diagram (shown right). Mantels or protruding ledges
above the heater must not be installed lower than the dimension shown.
Note: Dimension from the top edge of the glass frame.
9
E
F
Fireplace Glass Fireplace
G
SERVICE
A
B
C
C Installing the Flue
C1 Flue Configuration (If less than 8m flue length is required) If your flue
system is less than 8m long (as shown in diagrams below), then a simple
aluminium flexible flue is required. If you wish to install a longer flue run,
then contact the Escea Advisory Team.
Horizontally Terminated: Utilises the Escea horizontal power flue enclosure
kit.
The horizontal offset of the terminal can be any amount up to the total flue
length listed below. Please consult with Escea’s technical staff if your
intended flue configuration falls outside of the bounds of the flue
configurations shown below.
X
Y X + Y = 8m MAX = 0.4m MIN*
- Excess noise may be present at this distance
Note: When flueing above the fire, the pipe must slope towards fire – NOT towards the terminal. Also when flueing below the fire, the pipe must slope towards the terminal – NOT towards the fire.
X
Y Maximum = 1.5m
Y Minimum = 0m
X Maximum = 8m
Y
X Minimum = 0m
X + Y Maximum = 8m
X + Y Minimum = 0.4m
D
E
F
G
SERVICE
10
A
B
C
Overall flue length:
0.4m Min. 8m Max.
Vertically Terminated: Utilises the Escea universal vertical power flue enclosure kit.
UVP Cowl
lue
1.2m F-F Liner
8m MAX
8m MAX
UVP Unit Liner
Internal
External
C2 Flue Configuration (If more than 8m flue length is required) If your flue
system is greater than 8m long (up to 40m long), then please contact the Escea
Advisory
Team at aa@escea.com for further guidelines.
D
E
F
G
SERVICE
11
A
B
C
D
C3 Installing the Horizontal Powerflue Wall Terminal Option The horizontal
powerflue wall terminal must be installed in the correct orientation (the
small horizontal slot should be at the bottom). This allows for the correct
operation of the flue system and prevents the ingress of water. The horizontal
powerflue wall terminal must be weather-tight when installation is complete to
prevent damage to the dwelling. It must be installed by a suitably qualified
person. Fit the horizontal powerflue wall terminal into the hole and fix in
place, making sure the installation is sealed appropriately to prevent the
ingress of water from outside the wall cladding. Take notice of the label on
the termination which shows the correct orientation of the terminal. Note: It
is the responsibility of the installer to ensure the horizontal powerflue wall
terminal is installed to all relevant building codes to ensure weather
tightness.
12
E
F
G
SERVICE
A
B
C
Creating the Hole in the Outside Wall When cutting the hole in the outside wall, be mindful of how the installation of the horizontal powerflue wall terminal will be finished; the installation must be weatherproof.
Ideal Hole/Cavity Size for Horizontal Powerflue Without Side Brackets With Side Brackets
X
298mm
360mm
Y
298mm
298mm
Z
175mm Excluding allowance for flue which exits here
The horizontal powerflue wall terminal can be attached to the wall in two ways: A) From the front of the terminal:
B) By attaching the optional wall terminal installation brackets to the sides
of the cavity and attaching the horizontal powerflue wall terminal to these,
from the front:
Attach the Ø100mm and Ø75mm flexible aluminium flues to the spigots on the
rear of the horizontal powerflue wall terminal using the hose band clamps
supplied. Plug the powerflue electrical cable into the back of the horizontal
powerflue wall terminal. Ensure that the electrical cable is firmly secured to
the wall terminal or building to prevent damage or disconnection if pulled.
D
E
F
G
SERVICE
13
A
B
C
D
E
Fit the horizontal powerflue wall terminal into the hole and fix it in place, making sure the installation is sealed appropriately to prevent the ingress of water from outside the wall cladding.
Note: It is the responsibility of the installer to ensure the horizontal powerflue wall terminal is installed to all relevant building codes to ensure weather tightness. This may necessitate the use of appropriate flashing material where appropriate.
IMPORTANT: Ensure that flashings do not restrict the air intake slot around the periphery of the cowl.
How to Flash the Horizontal Powerflue The following diagrams are excerpts from the Escea architect drawings and are available in full on our website. These diagrams are recommendations, and your installation must comply with any local or national building codes.
cladding on cavity batten framing member with wall wrap and flashing tape over
typical head flashing with stop ends to comply with relevant building code
seal air gap to opening
terminal fixing brackets (shown dashed) fixed to framing
horizontal powerflue unit
360 min
138
60
198
10
cladding on cavity batten framing member with wall wrap and flashing tape over
terminal fixing brackets screw fixed into framing
seal air gap to opening
horizontal powerflue unit
cowl
300 min
Head and Sill
terminal screw fixed to flange with flange fixed to studs at fixing brackets
packer to lift terminal off sill flashing tape over wall wrap to opening
sill cover to cladding to compl with relevant building code
scale 1:5
Jamb
10
terminal screw fixed to flange with flange fixed to studs at fixing brackets
continuous sealant strip to jambs
scriber or plug may be required – dependent on cladding type
scale 1:5
F
G
SERVICE
14
A
B
C
C4 Installing the Internal Vertical Powerflue (UVP) Note: For information regarding an external install of the UVP, go to section “Installing the External Vertical Powerflue (UVP)” on page 17.
The Universal Vertical Powerflue (UVP) internal configuration is designed to have the fan, mounted within the roof space of the house, and the vertical Ø225mm diameter liner, containing a Ø100mm flexi, penetrate through the roof. The UVP internal conversion kit comes with a 1200mm liner that is specific to the internal installation and must always be used.
Note: The flue setup must comply with either section “Flue Configuration (If less than 8m flue length is required)” on page 10 or “Flue Configuration (If more than 8m flue length is required)” on page 11.
Use standard methods to flash the roof penetration. The installation must be
(1)
weatherproof and conform to all local council standards including powered flue
termination rules.
Mount the fan mount bracket (1) to the roof framing and strapping using
timber ensuring that the flue is rigid and vertical. Ensure that the mounting
timber does not obstruct access to the 3xM5 screw threads on the side of the
fan unit.
(2)
Aim to have the fan enclosure (2) mounted as high as possible, mainly to allow sufficient fall for condensation drainage if the flexi-flue is to run horizontally.
Ensure there is sufficient space below fan enclosure (2) to have access to fit the
(3)
flexi-flue tubes (3) and allow flowing bends if required.
Note: The UVP-Internal and the flexi flue connections must be installed in a location accessible for service or replacement; a service hatch or removable flashing to allow access may be required.
Note: When installing the unit onto a flue liner, ensure the length of flue
liner above the roof is the minimum required length. ENSURE the Ø43mm
restriction plate is installed on the inlet.
290
D
E
F
G
229.1
TIMBER MUST NOT OBSTRUCT THESE ZONES
31.6
ø226.8
31.6 250.2
103.4
221.8
15
SERVICE
A
B
The UVP-Internal kit is intended for use within an accessible roof space or
`chimney’ construction. Service access must be provided.
Ensure installation complies with relevant building codes and regulations
Roof Space Hose band clamps
UVP Cowl 1.2m F-F Liner `Decktite’ or similar flashing
Ø100mm Ø75mm To appliance
Ensure Power Flue unit is securely braced using integral brackets.
UVP Fan Unit
Power cord to appliance
C
D
E
F
G
SERVICE
16
A
B
C
D
C5 Installing the External Vertical Powerflue (UVP) Note: For information
regarding an internal install of the UVP, go to section “Installing the
Internal Vertical Powerflue (UVP)” on page 15. The UVP is designed to have the
enclosure containing the fan unit mounted externally; an example is shown
below. Note: When installing the unit onto a flue liner, ensure the length of
flue liner above the roof is the minimum required length. ENSURE the Ø43mm
restriction plate is installed on the inlet.
The cowl surround should be fixed in place as shown.
Mount the UVP kit to the top of a chimney flashing plate or penetrate the roof
with an optional flue liner accessory and fit the UVP kit over the flue liner,
sealing the penetration with a decktite or similar flashing. Ensure the
terminal is vertical and rigidly mounted and the flexi flue attached below is
fixed to the terminal spigots using the supplied hose clamps. The flexi flue
is held in place by drilling 3 holes and screwing 3 self tapping screws evenly
around each hose band clamp (as shown in the picture below).
17
E
F
G
SERVICE
A
C6 Installing in Accordance with Relevant Codes
The location of the horizontal powerflue wall terminal must be installed in accordance with AS/NZS
5601 and any other relevant building codes. If possible, avoid installing the horizontal powerflue wall
terminal in areas exposed to high winds and extreme weather.
Some of the minimum clearances for a fan assisted wall terminal are listed below; please refer to
AS/NZS 5601 Gas installation standard for full guidance on the design of the flue system. Where
possible allow a greater clearance.
V
W
B
C
D
E
H
S A J F
A
B
O U
N K C
J D
M
M = Gas Meter P = Electricity meter or Fuse box
Q
R
J C
A
L
H
G E
E
P
Prohibited area for flues is below or Distance ‘E’ to the left and right of the Electricity meter or fuse box
A Below eaves, balconies and other projections
B From the floor, above a balcony or other surface
C From a return wall or external corner
D From a gas meter or regulator vent
E From electricity meter or fuse box
F From a drain pipe or soil stack
G Horizontally from any building structure or obstruction
H From any other flue terminal or combustion air intake
J
Horizontally from any moving window, door, non-mechanical air inlet, or any other
opening into a building with the exception of sub floor ventilation
K From a mechanical air inlet or spa blower
L Vertically below any moving window, door, non-mechanical air inlet, or any other opening into a building with the exception of sub floor ventilation
N Horizontally from a roof light
O Vertically from a roof light
Q Vertically from a flat roof
R Horizontally from a vertical structure
S Below a roof window
T Above or either side of a roof window
U From a dormer window
V Above the apex of the roof (see note 1 on following page)
W From an open flue
18
200mm 300mm 300mm 1000mm 500mm
75mm 500mm 300mm 300mm
1000mm 300mm
600mm 500mm 500mm 500mm 2000mm 600mm 1500mm 300mm 1500mm
F
G
SERVICE
A
B
C
D
Notes: 1) Should the flue not extend past the apex, the bottom opening of the
flue should extend at least 200mm from the roof (or 300mm in regions with
heavy snow). 2) The installation of a flue into a carport is not recommended.
3) The flue terminal will get very hot when in use. Precautions should be
taken to protect people and animals from injury. C7 Running the Flue A 50mm
clearance to combustibles must be maintained from the exhaust flue for the
first 1.5m of flexi flue from the appliance (see diagram below). Run the
Ø100mm and Ø75mm flexible aluminium hoses from the cavity to the rear of where
the horizontal or vertical powerflue terminal will be installed. Allow enough
stretch in the flexible aluminium flue to allow it to protrude through the
wall/ceiling/roof/flue liner to enable it to be connected to the powerflue
terminal. The flue should be expanded at each end in order for the flue to be
attached to the fire/powerflue. It is advisable to secure the flexi flue at
regular intervals to prevent vibration, movement and sagging. Steel wire or
builders strapping’ may be used for this purpose. Note: The flexible flue is shipped in a
compressed’ form. Extend it to your desired length by
stretching.
1.5m
19
E
F
G
SERVICE
A
B
C
D
C8 Running the Powerflue Electrical Cable Note: The powerflue terminal is
powered from the appliance and must be connected to the appliance with the
supplied electrical cable only. Note: Ensure that the appliance power supply
is disconnected before making the connection to the terminal The supplied
electrical cable is 7m long; flue extension kits also include a powerflue
electrical cable extension. Run the electrical cable from the cavity where the
appliance will be installed to the hole in the outside wall. Ensure it is not
draped over, or in contact with, the outer shell of the appliance or the
flues. The cable must be kept clear from any other possible heat sources,
sharp edges, or moisture. Fix it appropriately and allow enough cable to be
able to pull both the appliance and the powerflue terminal out from their
installed positions.
If you do not connect the powerflue electrical cable to both the fireplace and
the powerflue, this will result in an error when the fireplace is turned on.
Test the fan before continuing with the rest of the installation.
END OF SECTION C By the end of this section, you should have:
A weather-tight installed powerflue terminal with clearance as specified by
AS/NZ5601 Reasonable access to the terminal for maintenance purposes Flue
attached to the powerflue terminal leading back to the appliance with the
correct
flue clearances
The electrical cable from the powerflue terminal run back to the appliance
cavity in an electrically safe manner
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D Installing the Electricity and Gas to the Appliance
D1 Power Supply While the cavity is being created, consideration must be given
to the location of an appropriate power supply. An earthed 230/240 volt mains
power connection (typically a standard 3 pin outlet) must be available within
1m of the bottom right of the appliance. This connection must be accessible
after the heater has been fully installed so that the appliance can be safely
disconnected from the mains power supply prior to servicing.
A mains isolation switch (compliant to AS:NZS 5601 Clause 6.2.8) which is
accessible from outside the cavity can also be used to disconnect the power.
Regardless of the method used, it MUST ALWAYS be possible to safely isolate
the electrical supply to the appliance after it has been fully installed.
This appliance must not be located immediately below a socket outlet. This
appliance will draw a maximum of 2 Amps from a 230/240V supply. No additional
power supply is required for the power flue.
D2 Network Cable A 10 metre length of network (ethernet) cable has been
supplied. Connect it to the appliance (lower right) and the buildings’ modem.
Two network cable access points are available: the primary connection is on
the bottom of the RH outer face of the appliance for connecting permanently to
the buildings’ router; the secondary connection point is located where the AUX
button is (shown in section “Remote Pairing Button” on page 30) for service
technicians to access when the main connection method has not been used and
has become inaccessible.
If you do not wish to connect the fireplace to the modem, the network/
ethernet cable should be run to somewhere accessible by a service technician,
such as a cupboard.
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D3 Gas Pipe Sizing Gas pipe should be sized as per the requirements of AS/NZS
5601.1. The pipe sizing must be sufficient to deliver the following volume of
gas to the heater with all other gas appliances in the home running at the
same time:
Maximum KS1150 Peninsula 400 Gas Consumption = 33MJ/hr D4 Gas Pipe Position
The gas connection is inside the appliance and is ½” male BSPT on the lower
right of the appliance as shown below. Access is through the silicone grommet
circled below on the RH side of the chassis.
Access for connecting the gas supply to the gas connection point (shown in the
diagram above) should be through the access hatches located on the front and
back of the appliance (the front as shaded in the diagram below).
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D5 Gas Isolating Valve A gas isolating valve must be installed in the gas line
as close to the appliance as possible. Fix it in a convenient position to
allow it to be closed off quickly and easily during normal operation. Take
into consideration access to this valve once the wall linings are on. This
will also allow for easier servicing in the future.
END OF SECTION D By the end of this section, you should have:
An unlined cavity with 230/240V AC supply where the appliance can be plugged
into an electrical isolating switch that is accessible once the appliance is
installed
A suitably sized gas supply to the right hand side of the appliance with a
pressure test point, ready to be connected once installed
Network cable installed, ready for plugging into appliance, regardless of
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E Installing the Appliance
E1 Connecting the Flue Access the top of the appliance and connect both the
inlet flue (Ø75mm ID/85mm OD) and the exhaust flue (Ø100mm ID/110mm OD) to
their respective spigots. Tighten the hose clamps onto the spigots. Ensure the
flue connection is air tight. Sealant is not required.
WARNING: The flue connection MUST be secured with the clips provided and tape
MUST NOT BE USED. If any of the flue pipe is damaged and integrity compromised
then it should not be repaired with tape, it should be replaced.
E2 Installation
Insert the gas fire into the cavity and fix the appliance down in the correct position using the brackets on each end of the appliance.
It is a requirement that this appliance be securely fastened at the base.
Ensure that the fire is seismically
Use the brackets that restrained in a manner appropriate
were affixing the fire to the pallet for
to the installation location.
securing the fire in
place once installed.
E3 Removing (and Replacing) the Glass Remove the glass by unscrewing the four 1/4 turn fasteners located at the top of the glass (shown in the diagram below) and remove the bracket (shown below shaded grey). Attach the provided suction cups and use them to handle the glass. Slide the glass away from the non-glass end. Allow the glass to lean towards you and carefully lift it out.
Place the glass carefully aside. Note that any soot on the glass can mark carpet and furnishings.
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NOTE: When replacing the glass, check the channel that the glass sits in for
debris that may be sitting on top of the fiberglass tape. Remove any debris
prior to placing the glass. If you feel resistance when leaning the glass
towards the fireplace, remove it and double check for debris in the glass
channel.
WARNING: Trying to place the glass with debris in the glass channel may result
in the glass breaking.
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A
B
C
D
E4 Remove the Infill & Burners Remove the four screws shown in the diagram
below. Lift one end of the infill up into the top corner of the firebox and
then out towards you, taking care not to scratch the firebox paint or the
black glass. Remove the outer burners first by sliding them away from the
centre of the fireplace, followed by the centre burner, which slides out to
the left.
E5 Gas Type Conversion THIS APPLIANCE IS CONFIGURED TO OPERATE ON NATURAL GAS,
ULPG or PROPANE. If gas type conversion is not required then skip to the next
section. If gas type conversion is required, please contact an Escea dealer to
request the required parts. Follow the steps on the following pages to change
from NG to ULPG/Propane or vice versa. WARNING: The regulator that is supplied
with the fire MUST NOT BE REMOVED. Removal of the regulator, or replacing it
with one not intended for use with this Escea fire, will void the limited
appliance warranty. Turn off the power and gas first. Step 1: Remove the 6
screws on the control tray hatch (shown shaded in the diagram below).
Remove the hatch to access the regulator and modulating valve below. Step 2:
Change the three main burner jets with the jets supplied in kitset (see tables
on next pages).
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Step 3: Replace the pilot jet (see tables on next page). Note: Ensure the pilot jet is joined up to the olive before inserting the jet into the pilot assembly (as shown below).
A
B
C
D
E
Step 4:
Screw out
the nylon adjuster screw inside the regulator to remove the existing spring. Replace the spring with the
purple spring supplied in the conversion kit and reassemble the regulator.
Step 5: Stick the new gas type label supplied in the kitset on the underside of the tray hatch. Ensure the serial number and date of manufacture are still visible. Write your name, company (if appropriate) and date of conversion on the new label with permanent marker.
Step 6: Replace the hatch (removed in step 1). Take care not to over tighten screws.
Step 7: The burner tubes on the underside of all burners have convertible aeration collars. Ensure the aeration collars on all burners are correctly fitted on each burner tube.
KS1150 Peninsula 400
KS1150 Peninsula 400
26
Burner Jets Middle Burner Side Burners
Natural Gas
Burner Collars
Pilot
Middle Burner
Side Burners
Ø1.95mm
Ø1.50mm
42
Fully Closed
Fully Closed
Burner Jets Middle Burner Side Burners
ULPG / Propane
Burner Collars
Pilot
Middle Burner
Side Burners
Ø1.25mm
Ø0.95mm
27
Spacer
2 x Ø6mm Holes
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Step 8: Adjusting the electronic controller for gas type Ensuring the gas is still OFF, Turn the power ON. Insert “AA” size batteries into the remote control. You should now see the time on the display showing 0:00.
A
B
Press the MINUS, PLUS and FAN BOOST buttons simultaneously (as shown right)
until the characters 03′ light up on the display. Release the buttons and the remote will count down and display
GO’. The screen will then display all
characters. This will put the remote into test mode and the two big
temperature digits should begin counting from 0 to 99 repeatedly. 5
Now hold down the EDIT TIMER’ and
ACTIVATE TIMER’ buttons
6
simultaneously; the remote display will show the current configuration of
either NG’ for Natural Gas or
LP’ for ULPG/Propane. To change this
configuration, hold down the
EDIT TIMER’ and
ACTIVATE TIMER’ buttons simultaneously for 5 seconds. This
will now have
toggled between gas types.
C
Once you are have chosen the correct gas mode, press the ` ‘ button once to exit the diagnostics mode.
D
E6 Operating the Appliance Turn the fire on by pressing the ` ‘ power button on the remote. Within a few seconds the appliance will begin its startup sequence with a 15 second purge of the flue fan. After the purge it will attempt ignition. It may take a few attempts to light the first time due to air in the gas line. You may wish to purge the gas line at the valve by bleeding the first test point. This requires a small blade screwdriver.
Once the fire has lit the pilot and main burner you will be able to measure the operating pressure. Set the remote temperature to 40 degrees Celsius by pressing the `+’ button; ensure the remote is kept in a cool environment. This will allow maximum gas flow into the appliance.
E
Ensure all other gas appliances within the house are also operating at maximum.
If the operating pressure does not read within 5% of the table (shown on the next page) then remove the cap from the gas pressure regulator within the appliance and adjust the threaded spring stop. Press the ` ‘ power button again to shut down the fire.
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E7 Checking the Gas Operating Pressure Note: Ensure the thermostat control
within the remote does not cause the flame to modulate down by increasing the
set temperature and keeping the remote in a cool environment.
B
Turn on the gas. Turn the power on.
Check the inlet pressure upstream of the appliance using the test C
point that you installed earlier.
Note: The regulator that is supplied with the fire MUST NOT BE REMOVED.
Removal of the regulator, or replacing it with one not intended for use with
an Escea fire, will void the limited appliance warranty and may be dangerous.
D A
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A
B
The gas valve (shown previous page) has manometer test points at A, C, and D. Ignore B.
Gas Pressure Table – KS1150 Peninsula 400 NG
Gas Type ULPG
Propane
Minimum Inlet Pressure – Pre-Regulator
1.13 kPa
2.75 kPa
Maximum Inlet Pressure – Pre-Regulator
5.0 kPa
5.0 kPa
Operating pressure – Post-Regulator (Point C) 1.0 kPa
2.3 kPa
Operating Pressure when on high – (Point A or D) 0.74 kPa ±5% 1.5 kPa ±5%
Operating Pressure when on low – (Point A or D) 0.34 kPa ±5% 0.76 kPa ±5% Remove the small access hatch found on top of the engine.
2.75 kPa 5.0 kPa 2.3 kPa 1.5 kPa ±5% 0.76 kPa ±5%
Loosen test point C (shown in the first diagram of this section) and attach a manometer tube in preparation for measuring the operating pressure–post regulator.
Turn the fire on high and adjust the operating pressure at the regulator (shaded grey in the diagram below).
C
D
E
F
G
Once the operating pressure–post regulator–is set, check the operating pressure at test point A or D (shown in the first diagram of this section).
Changing the Operating Pressure from the Remote
The following instructions must only be undertaken by a suitably approved person. Any tampering by an unauthorised person will void the product’s warranty and may result in a dangerous condition.
While the remote is in its `OFF’ mode with only the time showing on the
display, press the MINUS, PLUS and FAN BOOST buttons simultaneously
(as shown right) until the characters `03′ light up on the display. Release the
buttons and the remote will count down and display `GO’. The screen will
then display all characters and should be reading 00. This will put the remote into test mode.
5
6
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A
B
C
Whilst in test mode: press and hold the “ACTIVATE TIMER” and “FAN BOOST” buttons for 4 seconds to access the gas valve settings. The appliance will automatically turn on while in this mode.
5
WAIT. Allow the appliance to fully light all burners
before continuing.
6
The high setting for the currently set gas
type is displayed first (indicated in
the clock segments at the top). Pressing the
plus or minus keys will change the setting up
or down respectively, which will change the
gas pressure measured at point A or D. The
large digits will blink rapidly after the setting
5
5
is made until the verification is received
from the fire.
6
6
Note: The numbers displayed on the remote should only be used to achieve the correct pressure. The numbers by themselves do not represent anything and should not be relied upon.
Toggling to the low setting is done by
pressing the `EFFECT ONLY’ button
(indicated in the clock segments at the top
5
5
and by the `EFFECT ONLY’ icon at the
6
6
bottom). Settings are made with the `PLUS’
and `MINUS’ buttons as above. Exiting this
mode is by pressing the on/off button.
Note: This is a powerful gas heater that, on the lowest setting (effect only), will still generate approximately 50% heat.
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A
B
C
D
E8 Remote Pairing Button The KS-Series fireplaces have a manual on/off button
that should only be used for teaching the fireplace a new remote. The diagram
below shows the location of this button. Section “Replacing a Remote Control”
on page 45 of the service manual covers the steps necessary to pair a new
remote. Note: Ensure the appliance has cooled down before using the manual
on/off button to avoid coming into contact with hot surfaces.
To access the auxiliary on/off button, remove the bottom trim bracket by
lifting the bracket upwards (shown shaded below). Once both edges of the
bracket are clear of the fire, slide the bracket towards the open end of the
fire.
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E9 Home Automation Setup Escea K-Series fireplaces have a simple interface for connection to a home automation system. This allows the fireplace to be woken up, started, and then shut down. The “Close to Wake” connection (shown below) is essentially taking one of the 3.3 volt DC pins on the fireplace micro- controller and shorting it to ground.
In order to isolate the fireplace from the automation system, a relay needs to be used (as shown). This allows you to keep the fireplace’s 3.3V supply isolated.
Fireplace
Connector on fireplace
Required relay
µ +3.3VDC
Terminal block
From Automation system
Connector and terminal block supplied by Escea
The home automation connection can be found in your fireplace accessory pack
(shown right).
This connects to the fireplace via the lower RH outside panel of the fireplace, next to the primary network cable access point, as shown in section “Network Cable” on page 21.
Home Automation – GREEN WIRES ONLY
Home Automation Operation
Relay closed The fireplace will start in a medium setting until the remote control talks to the fireplace and picks up the `ON’ signal (which can take up to 4 minutes). Once the remote has communicated with the fireplace it will turn on and begin operating thermostatically. The remote will use whatever temperature the user has previously set and cannot be altered by the home automation system. The fireplace will continue to operate while the relay is closed.
Note: If the fireplace cannot communicate with the remote within 10 minutes of the relay contact closure then the fireplace will shut down and return to standby. The remote controller is required to be within operating range of the fireplace for its safe operation.
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A
B
C
D
Relay open If the fireplace is operating with a closed relay then, upon
opening the relay contacts, the fireplace will shut down and return the remote
controller to its standby mode when it next updates (which can take up to 4
minutes). While the relay is open the fireplace will be in standby mode and
available for manual operation by the user.
END OF SECTION E By the end of this section, you should have:
The appliance installed in the cavity The appliance fixed to the cavity base
and wall lining The appliance plugged into a mains electricity supply The
appliance gas supply attached and pressure tested with all other gas
appliances running
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F Finishing the Installation
F1 Gem/Crystalight or Coal Fuelbed Installation If using the crystalight/gem
or coal fuel beds, first place all the crystalight/gem or coal pieces in a
single layer atop the burners and fuelbed tray. Cover the entire area except
for the pilot shield, ensuring coverage right up to the edges of the firebox
or glass. Do not heap or mound any fuelbed. F2 Log and Woodland Log Fuelbed
Retainer Setup When setting up a log or woodland log fuel bed, you must have
the correct retainers present before assembling the fuel bed. The correct
retainers are supplied with the fuel bed packaging. On your retainers you will
see either a letter at the start that will determine the fuelbed type (i.e. W
= Woodland, L = Logs). The letters and numbers that follow help to determine
the retainer location. Remove the infill by following section E4 on page 25.
Place the infill upside down with the hole for the pilot on the side closest
to you; this is the back. Remove the retainers from the flat nested sheet.
When reading the text on each retainer, fold ALL the retainer tabs 90° away
from you. For some older infills, on the UNDERSIDE of the infill you may see
numbers from 1 to 4. If the infill has numbers, then match the numbers on the
infill with the numbers on the log retainers. For all other infills, the
combination of letters and numbers provides an indication of the location:
BBack, F- Front, L-Left, R-Right.
Attach all retainers by feeding the tabs from the UNDERSIDE (unpainted side)
through the cutouts on the infill. Fix each retainer in place from the top of
the infill with the screws provided. Replace the infill and burners in the
fireplace. Only for the log fuelbed: the final log retainers are placed on TOP
of the infill and burners to support the end log (number 2 from index). This
part comes in flat form and is to be folded as per the images below.
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They are then installed on both outer sides of the infill and are fixed in place by two screws as below.
A
B
C
D
E
F3 Log Fuelbed Installation Logs must be located correctly as stated/depicted
in this section.
The final layout should replicate the picture shown in Step 3. Place the
embers or flakes in a single even layer after the logs have been located
correctly (excess embers or flakes should NOT be added if one even layer has
been achieved). The embers or flakes must not cover the pilot or pilot guard.
Note: Improper positioning of any fuelbed media may create carbon build-up and
will alter the unit’s performance. Malfunctions due to improper fuel media
placement will not be covered under warranty.
Log Index
1
2
3
4
5
6
7
KS1150 Single/Double 850
1
2
2
2
2
0
2
Use the index above as a guide for selecting the correct logs.
Log Setup KS1150 Peninsula 400 Step 1:
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B
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Step 2:
Step 3:
F4 Woodland Fuelbed Installation Logs must be located correctly as
stated/depicted in this section. The final layout should replicate the picture
shown in Step 3. Place the flakes in a single even layer after the logs have
been located correctly (excess flakes should NOT be added if one even layer
has been achieved). The flakes must not cover the pilot or pilot guard. Note:
Improper positioning of any fuelbed media may create carbon build-up and will
alter the unit’s performance. Malfunctions due to improper fuel media
placement will not be covered under warranty. Woodland Log Index
Use the index above as a guide for selecting the correct logs.
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Woodland Log Setup KS1150 Peninsula 400 Step 1: Step 2: Step 3: F5 Flame
Picture An abnormal flame pattern will look long and stringy; it may cause
soot to build up inside the firebox.
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A
B
C
An abnormal flame pattern will likely be the result of incorrect settings (jet
size, burner aeration collar). Check that these are correct before proceeding.
If an abnormal flame pattern is still present, please contact Escea.
It is the responsibility of the installer to ensure a correct flame pattern.
F6 Wall Linings The final wall lining can only be commenced after all previous
applicable sections have been completed. The appliance must be installed prior
to and behind the finished wall surface. Allow clearance for any plasterboard,
tiles, or other finishing materials that may be intended for the finished wall
surface. The wall board that lines the outside of the opening can be normal
plaster board and does not need to be non-combustible. The plasterboard is to
protrude beyond framework as shown in the following diagram.
Note: The final wall lining must not encroach within the specified dimensions
in this section. These dimensions indicate the opening required in the wall
lining. Encroaching on the minimum cut out dimension may inhibit the future
serviceability of the fire.
The glass viewing area of the fire is bordered by a black metal trim. This
acts as a junction between any wall linings and the viewing area. Combustible
wall linings must not exceed this dimension and protrude past the black trim.
Failure to follow these instructions may risk damage to the adjacent wall
lining. Wall linings should be cut to 6mm +/-2mm from the black reveal.
1125
408
408
211
If the wall lining used protrudes past the top trim, non-combustible material MUST be used (see image below, dashed line represents edge of trim)
Combustibles OK
Non-Combustibles needed
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Note: The wall lining directly above the appliance will get warm and hence may
discolour paint finishes that are susceptible to temperature damage. The heat
may also distort vinyl wall coverings. For durability of finishes and surfaces
you should contact the relevant manufacturer for their specification and avoid
materials with temperature ratings not suitable for use above a fireplace (see
section A2 on page 6).
37
The wall lining can be fixed to the gib fixing bracket (circled below). There are eight areas on the bracket (five circled below and three more on the opposite side) that can be used for fixing screws.
A
B
C
D
E
Frameless The KS1150 Peninsula is a frameless fire. It is necessary to ensure that the edge of the wall lining is finished in a tidy manner (for a nice Gib finish we recommend Gib Rondo stopping bead). Please allow a clearance of 6mm +/-2mm around the black reveal.
18-22mm wall lining
wall lining fixing bracket
maintain 6mm (+/-2mm) gap between wall finish and trim of the fire
6
black 22mm reveal to
fireplace viewing area
22
Note: a 20mm or less wall lining must be used when installing a KS1150
Peninsula 400 fireplace. A 10mm wall lining is recommended for ease of
installation.
F7 Locating Wall Mount Cradle for Wireless Control The appliance’s remote
contains the thermostat that will sense and communicate the room temperature
back to the heater via radio frequency.
A wall mount cradle has been provided for the wireless control and, where
possible, the control should be housed in this cradle.
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A
B
C
D
The location of this cradle should be decided by taking the following factors into account:
Simple and convenient access for the user
Away from air flow and drafts through the room
The parts of the room that people are likely to spend time
Away from direct sun light
A suitable distance away from the heater
Ideally 1.2m to 1.5m from the floor
The radio frequency signal will go through some walls but for best results Escea suggest that the cradle position is less than 10 metres away from the heater.
The best height to locate the cradle off the ground is about chest height. This gives a good average room temperature and easy access for the user.
Please ensure that the cradle is screwed firmly onto the wall using the screws provided.
F8 Operating the Appliance If you haven’t done so already, insert the supplied “AA” size batteries, being careful of the polarity. “0:00” should now be showing on the remote display.
To turn the fire on, press the `POWER’ button once, and within a few seconds the appliance will begin its startup sequence.
NOTE: The appliance begins its startup with a 15 second pre-start purge, where the combustion fan runs on its own to clear the firebox before it tries to ignite. During the pre-purge the remote will alternately show the remotes “set” temperature and a rotating segment indicator to show that the fire is in start up mode and will try to ignite.
When the appliance has lit, set the room temperature by pressing the PLUS’ or
MINUS’ buttons repeatedly until the display is showing the desired
temperature. The remote will then revert back to the `current’ room
temperature 30 seconds after making the change.
Run the appliance on full for an hour with the windows and doors open in the dwelling. This will ensure any running-in smells have the chance to dissipate.
The appliance is turned off by pressing the `POWER’ button once more. The remote will display the time only.
Run the appliance again and check the operation of the thermostat by increasing and reducing the set temperature. Check the Effect Only function and the Fan Boost functions work correctly.
For further operation instructions please refer to the User Guide.
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A
B
C
D
F9 Normal Operating Sounds and Smells Note: Each time the fire is lit from
cold the glass may fog up with condensation. This is normal and the
condensation will disappear within a few minutes once the glass heats up.
Sounds It is possible that you will hear some sounds from your gas appliance.
This is perfectly normal due to the fact that various types of materials are
used within your appliance. Listed below are some examples. These are all
normal operating sounds and should not be considered as defects in your
appliance.
Fan: Escea gas appliances use electric fans to push heated air into the room.
It is not unusual for the fan to make a “whirring” sound when ON. This sound
will increase or decrease in volume depending on the speed setting of your
fan.
Gas Control Valve: As the gas control valves turn ON and OFF, a dull clicking
sound may be audible. This is the normal operation of a valve. When the fire
is switched off after being run for a while, there may be popping and
fluttering noises as the residual gas in the burners burns away. These are
normal and are no cause for concern.
Unit Body/Firebox: Different types and thicknesses of steel will expand and
contract at different rates resulting in some “cracking” and “ticking” sounds
being heard throughout the heating and cool down processes.
Smells The first few times the unit is operated, the unit may release an odour
and the flames will appear orange due to: the curing of the paint, the burning
off of the starch in the gas logs and the oils in the metal. This is a
temporary curing process which will disappear with use.
A deposit on the inside of the glass, caused by the starch in the logs, may
appear as a build up after several uses. If this film is not removed, it will
bake on and may become difficult to remove. When the glass is cold, remove it
(see section E3 on page 24) and clean the inside with a non-abrasive cleaner.
DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT.
UNDER NORMAL USE, NEVER OPERATE THE UNIT WITH THE GLASS REMOVED.
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B
C
G Installation Checklist
Go through the following checklist to ensure you have installed the appliance correctly.
Correctly sized cavity to suit your fireplace and flue configuration
Correct clearances to combustibles
An electrical isolating switch to the appliance, accessible after finished installation
Correctly sized gas supply with a pressure test point, ensuring adequate supply with all other
gas appliances in the dwelling running
Gas type conversion process carried out if required
A weather-tight installed horizontal or vertical powerflue terminal with clearance as
specified by AS/NZS 5601.
If chosen, reasonable access to the outside face of the horizontal powerflue wall terminal
for maintenance purposes and flue attached to the rear of the horizontal powerflue wall
terminal leading back to the appliance (and similar for vertical powerflue terminals)
The electrical cable from the powerflue terminal attached correctly and run back to the
appliance cavity in an electrically safe manner
The appliance fixed to the cavity base
The appliance plugged into a mains electricity supply
All gas joints and pressure points leak tested with suitable leak detection solution and drop
tests completed on gas pipework
Fuel bed correctly installed
Glass correctly fitted
Operated the fire and verified that it lights reliably and safely
Appliance functions checked, including thermostat operation, Effect and Fan Boost
Data label marked up with correct gas type, and dated by installer if converted during
installation
Home-owner shown how to operate the appliance correctly
Warranty card filled in with installer details and appliance serial number
User Guide made available for end user
Plumbing Industry Commission Compliance Certificate given to end user
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B
C
D
S Service Manual
IMPORTANT: · This appliance must be serviced every 12 months. · Any service
operation should be carried out only by a suitably qualified and trained
person. · Gas and electricity supply MUST be isolated before any service
operation is carried
out on this appliance. · This manual should be left with the appliance. · Only
use Escea approved spare parts. · Escea Spare parts are available from an
Escea Distributor or Retailer · DO NOT MODIFY THIS APPLIANCE.
S1 Annual Service Procedure
Isolate power and gas supply to fire. Remove glass and clean inside of glass.
Remove fuel bed and brush off any soot. Clean electrode and pilot hood of any
carbon build up and ensure correct gaps
between electrode and pilot hood
Remove burners and blow compressed air through the burner ports. Remove jets
and clean injector hole with solvent. Vacuum any dust from the cavity that
houses the fan and from the underside of the
fire box around the valve and solenoids.
Test all joints for gas tightness. Reassemble heater and check that operating
pressure is correct. Check glass sealing tape and replace if necessary. Check
to make sure that flue system is intact and not in any way blocked. Trial
heater with several start/stop cycles. Trial fan-boost, effect only, and
thermostat modes to ensure that all modes function correctly.
To access the product data plate, first remove the fireplace glass, any
fuelbed media, the burners and the firebox base. The data plate is located
underneath the controls tray (step 1 of section E5 on page 25).
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S2 Error Codes This gas fire has been designed to show error codes to help
explain and identify any fault situation that occurs. These codes will appear
on the wireless remote control in the form of a large letter “E” with a number
beside it. Codes can normally be reset by turning the heater off then on again
at the wall.
The following table shows what each code means and possible ways to rectify
the situation. In the case of persistent or repeated shutdown errors, action
must be taken immediately to find and repair the fault.
Note: An error code may not signify a fault/warranty issue; depending on the
error code, it may signify that the remote batteries are dead or the LPG
cylinder is empty. Refer to the section below and contact Escea if needed.
Error Code
Electronics Over Temp
Suggested action
The electronics have gone over temperature. · Check for excess lint and dust
build-up on the PCB/Controller. · Ensure correct gaps are present around
glass. · Room air fans may be slowed or stalled. Remove firebox, check that
fans
are plugged in, clean, and free turning.
Note: This error has a permanent lock out and will require the unit to be
reset after the initial error (turning the power to the fire off “at the wall”
then on again after a few seconds).
Flame Failure or Power Flue trip
The fire has tried to light three times and failed. · Check gas supply and
check other gas appliances to see if they are
affected. If you have two separate LPG cylinders, switch over to the full
bottle or contact your gas supplier. You may need to retry igniting the fire a
few times after re-establishing gas supply. · Check correct gas pressure to
the appliance with all other appliances running. · Check the electrode
placement in relation to the pilot flame. Ensure it is well enveloped in flame
as per the diagram in the installation instructions. Ensure no small coals
have dropped onto the ignition electrodes between the burners. · Ensure the
electrode is not contacting any metalwork including the burners and has the
correct air gap.
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Appliance Over Temperature Sensor Trip
The bimetallic snap disk mounted on the exhaust collector box has tripped. ·
Check that fans are plugged in, cleaned, and free turning – room air fans
may be slowed or stalled. · Check the regulator -being set too high may result
in excess heat build-
up. · Check flues are securely connected at both ends – if the inlet flue is
not
connected the appliance may draw warm air from the cavity. · Check the jets
Valve Solenoid Check Failure
The valve solenoids have failed the pre-ignition test. A wire may have
dislodged or the valve solenoid is faulty. · Check that the connections to
each solenoid are secure and in place. The
connections on the ends of the wires may need to be tightened (e.g. with a
pair of pliers) to ensure a robust connection to the valve terminal. ·
Disconnect and reconnect the firebox connectors ensuring they are firmly
pushed into place. · One of the solenoids on the valve inside the fire may
have failed. If this is the case, the valve will need to be replaced.
Remote Cannot communicate with
fire
The remote cannot communicate with the fire. · Check if the fire is turned off
“at the wall” i.e. a loss of power to the fire or
the remote is outside of its effective radio frequency range (too far away
from the fire). Typical remote range is 1m to 10m. · Ensure there is power to
the fire by pressing the auxiliary on/off (red) button on the fire, then press
the on/off button on the remote to clear the error.
· Check whether the pressure switch is activating at startup (there is an
orange indicator LED in the control tray). If not, check that the pressure
switch electrical connection is correct.
· Check that the hoses are connected at both ends. Ensure the hoses are
Combustion Air
not kinked.
Flow Error
· Ensure the pressure switch is mounted vertically and the diaphragm is
operational. The black hose should be connected to the low pressure port
and the translucent to the high pressure port
· Check that both flues are securely connected at both ends to the
appliance and the powerflue wall terminal and that the flue is not
damaged
· Check that the fan inside the powerflue wall terminal is running during
startup. This fan may need servicing if it is slowed or stalled.
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S3 Cleaning the Fuel bed and Glass ALWAYS USE GLOVES WHEN HANDLING THE GLASS.
Follow “Removing (and Replacing) the Glass” on page 24 to remove the glass. Place the glass carefully aside. Note that any soot on the glass can mark carpet and furnishings. Any standard ammonia-free glass cleaner may be used to clean the glass. Use a soft brush to clean the fuel bed media, being careful to replace it according to the instructions in “Gem/Crystalight or Coal Fuelbed Installation” on page 33, “Log Fuelbed Installation” on page 34, or “Woodland Fuelbed Installation” on page 35.
This is a service procedure that will need to be carried out whenever soot builds up on fuelbeds and/or inside of glass.
If soot build up becomes excessive or regular then one of the following actions may be required:
·
Reset gas pressure, pressure may be too high;
·
Reposition fuelbed, check with specific fuelbed instructions for details;
·
Clear any blockage from primary aeration port of burner;
·
Check flue tube is not damaged or disconnected.
·
Check exhaust fan is operating and cowl is not blocked in any way.
S4 Checking Operating Pressure See section E7 on page 27 of this manual.
S5 Replacing a Remote Control If the wireless control becomes lost or damaged, a new one can be ordered from any Escea retail agent. When you have the new remote, the following procedure needs to be followed to “teach” the remote to only communicate with that fire.
1. Ensure the fire and remote are set to `OFF’ (only the time is displayed on the remote).
2. While the remote is in its `OFF’ mode with only the time showing on the display, press the MINUS, PLUS, and FAN BOOST buttons simultaneously (as shown right) until the characters “03” light up on the display. Release the buttons. The remote will count down and display “GO”. The screen will then display all characters and should be reading “00”. This will put the remote into test mode. Note: if the digits start counting then the remote is already paired.
3. Press and hold the MINUS button until the two large temperature digits 5
reading “00” start to flash slowly. Release the MINUS button. The remote
control is now ready to be linked to the fire.
6
4. Press and hold the auxiliary on/off button on the fireplace for a minimum of ten seconds or until the two large temperature digits start counting upwards from 00 to 99 repeatedly.
Note: Pressing the red auxiliary button on/off button will start the fire. Once the remote control is counting the fire can be turned off by pressing the red auxiliary button again.
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5. Press the large power button in the middle of the remote control to exit
the test mode and return to normal operation. The remote should only be
displaying the time. Check the fire will start using the remote control by
pressing the large power button. Turn it off again using the remote control.
6. The fire is now linked to the remote control. S6 Replacing the Burners
Remove all components of the fuelbed, taking care not to damage any of the
fuelbed media. Remove the 4 screws in the infill and lift from the fire box,
by lifting one end up into the top corner and then out towards you. Take care
not to scratch the firebox paint and lift out the burners (see section E4 on
page 25). S7 Serial Number The serial number for the fire can be found in two
places. The first is in the battery compartment of the wireless remote under
the batteries. The second is on the data sticker on the chassis under the
electronics tray. S8 Removing or Cleaning Fan As part of regular service
procedure, it is recommended that the fan is removed for cleaning. Dust will
build up on the fan rotor and in the cavity where the fan is located. This can
be removed by the service person using a hearth brush and a vacuum cleaner.
ISOLATE THE POWER TO THE FIRE BEFORE COMMENCING THIS PROCEDURE. Screw
Locations:
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S9 Removing the Control Tray ISOLATE THE POWER TO THE FIRE BEFORE THIS
PROCEDURE. Follow sections E3 on page 24 and E4 on page 25 to remove the
glass, burners, and infill. Remove the 8 screws on the controls tray (shown
shaded in the diagram below).
Remove the `engine’ by lifting up and to the right. This is still connected
internally to the gas hose and power cables. S10 Pressure Switch Removal 1.
Follow the steps in section E3 on page 24 on both the front and back of the
appliance to remove the glass. Follow the steps in section E4 on page 25 to
remove the burners and infill. Carefully remove the floating ceiling by
unscrewing the two screws hidden behind the negative detail.
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Once done, remove the 3 screws (circled below right) from the top side glass
retainer (shown shaded below). Loosen the 3 screws in the two bottom brackets
(circled below left). Carefully remove the glass panel from the firebox by
tilting the top out first.
2. Remove the 10 screws (shown in the diagram below) in the access hatch and
carefully remove from the firebox.
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3. Remove the 2 silicone tubes. Disconnect the two wires from the pressure
switch and remove the two screws on either side of the pressure switch to
remove it from the bracket.
NOTE: Image shows MODE 850 (location is the same)
When reconnecting the pressure switch, be sure to connect the tubes as shown
in the diagram below. The black tube should be connected between the grey side
of the pressure switch and the low pressure port. The translucent tube should
be connected between the black side of the pressure switch and the high
pressure port.
Black tube attaches to the white side – this connects to the low pressure port
at the top of the fireplace
Clear tube attaches to the black side – this connects to the high pressure
port at the bottom of the fireplace
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S11 Replacing the Thermal Cut Out (TCO) WARNING – Ensure power is turned off
before removing any TCO. There is one thermal cutout attached to the exhaust
manifold (120°C). Exhaust TCO (120°C) Access to this TCO can be made by
following steps 1 to 2 from section S10 on page 47. Reach in to the hatch and
locate the TCO (circled in the diagram below). The TCO has two wires connected
to the main body; remove these. Unscrew the TCO using your hand and remove
from the firebox.
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S12 Servicing the Horizontal/Universal Vertical Powerflue Ensure the power to
the powerflue is off by disconnecting the power to the appliance inside. If
the appliance has been running, allow the powerflue to cool before attempting
to service it.
Servicing a Horizontal Powerflue: Undo the screws on the outside of the
powerflue box and separate the two parts, giving you access to the fan inside.
Removing this plate gives complete access to the fan for servicing or
replacement. Check that all the seals are still intact. Check that the fan
electrical terminals, motor, and impeller are not corroded. Ensure there are
no signs of leakage in or around the terminal.
When reassembling the powerflue, line up the round silicon grommets with the
outlet tube of the fan and push the cowl back into place. Ensure all seals are
still in place and replace all of the screws to hold the cowl in the correct
position.
Servicing a Universal Vertical Powerflue: If the UVP is internally installed
remove the unit and replace the complete fan unit.
If the UVP is externally installed the cowl/fan unit (shown right) is to be
completely replaced by removing it from the liner or flashing.
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(2) (3)
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S13 Wiring Diagram
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References
- Gas Fires, Fireplace Designs, Outdoor Fireplaces | Escea
- Gas Fires, Fireplace Designs, Outdoor Fireplaces | Escea