CALI Hardwoods Whiskey and Wine Installation Guide
- September 3, 2024
- CALI
Table of Contents
Hardwoods Whiskey and Wine
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Specifications:
-
Product Name: Hardwoods Whiskey & Wine: Spiced Wine
Bodega -
Flooring System: The Collection
-
Wide T&G Plank Dims: Random Length up to 74-13/16 L x 7-1/2
W x 1/2 H
Product Usage Instructions:
Pre-Installation:
Before starting the installation process, it is crucial to
follow these steps:
-
Prepare the Subfloor: Ensure the subfloor is
clean, flat, and dry. -
Acclimate Flooring: Allow the flooring to
acclimate for 72 hours in the installation area. -
Moisture Barrier: Use a moisture barrier on
concrete subfloors.
Control Environment:
It is important to maintain the proper environment for the
flooring:
-
Baseboard: Maintain relative humidity between
30-50%. -
Expansion Gaps: Leave at least a 1/2 inch
expansion space between flooring and vertical objects.
Job Site Preparation:
Prior to installation, document all jobsite conditions including
installation date, flooring moisture content, relative humidity,
temperature, and subfloor moisture content. Refer to NWFA’s Jobsite
Checklist for a complete list of pre-installation points.
FAQ:
Q: What should I do if I encounter issues during
installation?
A: Contact CALI’s technical support for assistance. You can
reach them via email at customerservice@CALIfloors.com or by phone
at 1(877) 237-2254 ext. 2.
Q: Is there a warranty for the flooring?
A: Flooring not used for its intended purpose will not be
covered under warranty. Please read CALI’s installation,
maintenance, and warranty documentation carefully before proceeding
with the installation.
“`
hardwoods
barrel | whiskey&wine | cellar
Hardwoods Whiskey & Wine: Spiced Wine Bodega
Installation Guide
888-788-2254 CALIFloors.com
Flooring System
The Collection
Wide T&G Plank Dims: Random Length up to 74-13/16″ L x 7-1/2″ W x 1/2″ H
Flooring Accessories
Quarter Round
Overlap Reducer
T-Molding
Threshold
Stair Nosing
CALI hardwoods installation guide Page 2
Questions? 888-788-2254 CALIFloors.com
Pre-Installation
Floating T&G Hardwoods Barrel, Whiskey & Wine, and Cellar Installation
Before you begin installation, remember to P.A.C.E. yourself with the
checklist below. Full installation instructions and maintenance guidelines can
also be found online at www.CALIFloors.com
PA C E PA C E PREPARE THE SUBFLOOR
ACCLIMATE FLOORING
MOISTURE BARRIER
Use a Moisture Barrier on Concrete
Make sure the subfloor is flat, level, clean and free of debris. New concrete
must be cured for at least 60 days. Test the subfloor moisture prior to
installation and apply an appropriate moisture barrier. CALI recommends
Titebond® 531+ or CALI Complete on concrete subfloors. Although, other
moisture barriers are available.
Acclimate Your Engineered Flooring For 72 Hours
For Engineered flooring, lay boxes on the floor and only open box ends as
shown above. Acclimate your floor as close to the installation area as
possible, for 72 hours in normal living conditions.
PA C E PA C E CONTROL ENVIRONMENT
EXPANSION GAPS
Baseboard
30-50% rH
1/2″ Spacer
Engineered flooring can be used in areas ranging from 30% to 50% relative humidity.
1/2″ Expansion Gap
Leave at least 1/2″ expansion spaces between flooring and ALL vertical objects
(walls, cabinets, pipes, etc.) Large flooring runs may require additional
expansion space. For floating floors, use transition moldings between rooms
and doorways 3ft. or less. Undercut door jambs and casings to provide adequate
expansion space. Do not screw or nail cabinetry or other permanent fixtures to
a floating floor.
CALI hardwoods installation guide Page 3
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Pre-Installation
Prepare Job Site, Acclimation, Control Subfloor Moisture, Environmental
Conditions
Proper installation and maintenance are key elements in achieving best
flooring results. It is the responsibility of the installer/owner to follow
all guidelines provided by CALI for success. Please read through this document
completely, additional installation materials such as videos, illustrations
and more can also be found at www. CALIfloors.com.
Important Pre-Installation Notes
Note: Flooring not used for its intended purpose will not be covered under
warranty.
The following information provided by CALI is intended to serve as a reference
guide only. Please carefully read CALI’s installation, maintenance and
warranty documentation prior to installation. Follow the National Wood
Flooring Association (NWFA) Installation Guidelines when installing your
floor.
CALI offers in house technical support as a courtesy to our customers. Consult
with one of our flooring experts to find answers to your specific installation
questions unique to your application. Contact us by email: customerservice@
CALIfloors.com; or by phone: 1(877) 237-2254 ext. 2.
· Determine the best installation method that suits your application. CALI
floors may be Floated (not secured to the subfloor), or glued. Follow a
suitable installation method for your project.
· Upon ordering of wood floor material consider adding an additional 8% to
allow for cutting waste (5%) and grading allowance (3%).
· CALI flooring is manufactured in accordance with accepted industry
standards, which permit manufacturing, grading and natural deficiencies not to
exceed 5%. If more than 5% of the material is unusable, do not install the
flooring. Immediately contact the distributor/retailer from which the flooring
was purchased. No claim will be accepted for materials with visible defects
once they are installed. Installation of any material serves as acceptance of
the material delivered.
· Installer/Owner assumes all responsibility to inspect all flooring before
installation. Boards deemed unacceptable in appearance can be placed in
closets, near walls or simply not be used. Pieces with glaring defects that
can be seen from a standing position should be cut off or not be used as use
constitutes acceptance. The use of putty, filler sticks or markers to touch-up
flooring during installation is considered normal practice.
· Because wood is a natural product, natural variations in color may occur
within and between individual flooring planks. To visualize the range of
colors within the flooring style you are considering, compare your samples to
the photos on our web site. During installation, work from several cartons at
a time to achieve a uniform appearance across the entire floor. Mix and mingle
planks when dry laying the floor for maximum aesthetic appearance. Blend
moldings to planks that have similar color. Natural variations in color are
not covered under warranty.
· It is the responsibility of the installer/homeowner to determine if the job
site conditions, environmental conditions and sub-floor are acceptable for the
installation of CALI flooring. Prior to installation, the installer/owner must
determine that the jobsite meets or exceeds all applicable National Wood
Flooring Association’s Installation Guidelines. CALI does NOT warrant against
failure resulting from or connected with subfloor, job site damage, or
environmental deficiencies after installation.
· CALI makes no warranty or guarantee of the quality of the chosen installer’s
work or of a particular installation performed by him or her. CALI disclaims
all liability for any errors or improprieties in the installation of its
products by an installer. Please contact the National Wood Flooring
Association (800-422-4556) to find a
certified installer in your area, or for more information on installation.
· Controlling flooring moisture content is important for success. Due to the
fact that all hardwoods flooring is hygroscopic; its size and shape changes
naturally with the absorption or release of moisture. The amount of movement
varies depending on the preventative steps taken at the time of installation
(i.e. acclimation, moisture barrier application, etc.) and the stability home
environment thereafter. Care should be taken to control fluctuating levels of
moisture indoors.
· CALI Hardwoods will perform best when the indoor environment is controlled
to stay within a temperature rangeof 60° to 80° and 30%-50% humidity. Humidity
levels below 30% and above 50% highly increase the probabilityof movement in
the floor leading to such issues as gapping, cracking, cupping, warping,
checking and veneer delamination. In some climates, the use of a
humidification/dehumidification may be required to maintain proper humidity
levels.
CALI hardwoods installation guide Page 4
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Pre-Installation
· Floor noise is normal and will vary from one installation type to the next.
Occasional noise is due to structural movement and may relate to sub-floor
type, flatness, deflection, and/or related to the fasteners, changes in
environmental conditions, relative humidity and the amount of topside pressure
applied to the flooring. For these reasons floor noise is not considered a
product or manufacturer defect.
· CALI engineered flooring is intended for installation above, on or below
grade. For optimal performance below grade, the glue down method is highly
recommended.
Prior to Installation of CALI Flooring
Job Site Preparation
Prior to installation, it is the installer’s responsibility to determine that
the jobsite, environment and subfloor conditions all meet the requirements of
the National Wood Flooring Association. Do not deliver flooring to jobsite
until the building has been enclosed with windows and doors, all cement,
plastering, and other “wet” work has been completed, and a consistent room
temperature has been reached. Confirm proper drainage exists around the
structure. Lack of moisture protection can allow excessive water or moisture
to penetrate basement walls, flow beneath concrete slabs, basement floors, and
into crawl spaces. HVAC system should be operational for at least two weeks
prior to flooring being delivered. In crawl spaces, exposed earth must be
fully covered with minimum 6-mil polyethylene sheeting. Crawl space vents must
be open. A moisture retardant such as 6 mil polyethylene film must be placed
in crawl spaces. Heating units or non-insulated ductwork close to the flooring
or subfloor may cause “hot spots” which must be eliminated prior to
installation.
During installation, it is the installer’s responsibility to document all jobsite conditions and measurements including the installation date, flooring moisture content, site relative humidity, temperature, and subfloor moisture content. This information must be retained by the installer and left with the property owner as a permanent record. For a complete list of points to address prior to installation, refer to the NWFA’s Jobsite Checklist.
Subfloor Requirements
General: Subfloor must be structurally sound and meet all NWFA guidelines. All
subfloors must be flat to a tolerance of 3/16″ in a 10′ radius. Use
appropriate leveling products for correcting subfloor deficiencies. Subfloor
surfaces must be smooth, clean, dry and free of contaminants that would
interfere with an adhesive bond. All subfloors should be tested for moisture
content (see “Subfloor Moisture Testing”). If high moisture readings are
found, identify the moisture source and correct the problem before
installation. Do not install flooring directly over floor joist without proper
subflooring.
Appropriate Wood Subfloors Materials:
· CD Exposure 1 plywood (grade stamped US PS1-95) · OSB Exposure 1subfloor
panels (grade stamped US PS1-95) · Solid-board subflooring should be ¾” x 5½”
(1″ x 6″ nominal), Group 1 dense softwoods, No. 2 Common, kiln dried
Acceptable Subfloor Thickness Requirements:
Concrete Subfloors: Subfloor must meet all above
Joist System Spacing
Minimum
Minimum
requirements. Concrete must be fully cured and
(inches on center) Thickness Plywood Thickness OSB at least 60 days old. Concrete must be free of dirt,
12″ to 16″ 16.1″ to 19.2″
5/8″ 23/32″
23/32″ 7/8″
oil, paint, old adhesive, wax, sealers and curing agents. Concrete that is not properly leveled can cause improper adhesive transfer, hollow spots, and
19.3″ to 24″
7/8″
1″
squeaks. Sand or grind down high spots. Level low
spots with appropriate leveling material; allow extra
drying time for the leveling compounds. Test subfloor moisture content. To minimize moisture transfer from the slab,
apply: Titebond 531+ Moisture Control System.
Moisture Testing Subfloor
General: Test the subfloor for moisture content before installation. If high
moisture readings are found, identify the moisture source and correct the
problem. Extend acclimation time and increase ventilation until the proper
conditions have been met. Apply a moisture barrier. Please note that test
results are only applicable the day of testing and will not ensure that
moisture will not fluctuate with seasonal changes. Regardless of subfloor
moisture content, the use of a moisture barrier is required for all
installations. CALI does not warrant against moisture related problems. If
results show moisture vapor at or exceeding 12%, determine its source and
correct problem before installation.
CALI hardwoods installation guide Page 5
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Pre-Installation
Wood Subfloors: Wood Subfloors: Use moisture meter to test wood subfloor
moisture content. If results show moisture vapor at or exceeding 12%,
determine its source and correct problem. Do not install the floor without a
vapor barrier. CALI always recommends using a moisture/vapor barrier,
especially if the moisture content of the flooring and subfloor vary greater
than 3%.
Concrete Subfloors: Concrete subfloors must be tested for moisture vapor
pressure in more than one place for consistent readings. If test results show
moisture vapor exceeds the minimum requirements below, do not install the
floor without an impermeable vapor retarder with a perm rating of less than
.13 designed to permanently block this moisture.
· Calcium Chloride Test (ASTM F 1869): Maximum vapor emissions cannot exceed
3lbs/1000SF in 24 hours · Tramex Concrete Moisture Encounter: Moisture
readings should not exceed 4% on upper scale · In-Situ Probe Method (ASTM F
2170): Relative Humidity levels should not exceed 75%
Moisture Testing Wood Floors
Use a reliable moisture meter that will accurately read the specific wood
species being installed. Examples of acceptable moisture meters include
Delmhorst or a Lignomat SDM. Contact the meter manufacture to verify settings
for specific species being installed.
Moisture Barrier Requirements
General: Unexpected changes to subfloor moisture content may cause dimensional
changes to the floor. To ensure a lifetime of satisfaction, it is strongly
recommended that CALI flooring be installed over a moisture barrier or vapor
retarder (following manufactures guidelines) per the following specifications:
Wood Subfloors: For best results, use a moisture barrier/vapor retarder with a
perm rating between 0.7 and 50 when tested in accordance with ASTM E-96 Method
A. Install as recommended by the manufacturer. Examples of acceptable moisture
barriers for wood subfloors include: Silicon Vapor Shield, Asphalt laminated
paper (UU-B-790a, Grade B, Type I, Style 1a.) and: Asphalt-saturated kraft
paper.
Concrete Subfloors: For concrete applications, a moisture barrier/vapor
retarder should be chosen based on concrete moisture content. For unlimited
moisture protection, CALI recommends the use of Titebond® 531+ Moisture
Control System or CALI Complete. Install as recommended by the manufacturer.
Acclimation & Conditioning of CALI Flooring
The goal of acclimation is to allow the moisture content (MC) of the flooring
to fully adjust to its new surroundings before installation.
Determine Normal Living Conditions – Ideal interior environmental conditions
vary from region to region and job site to job site. It is the installer’s
responsibility to know what the “ideal” climate conditions are and customize
the acclimation of the floor around those conditions. For a general view of
moisture content averages by region, see the map below.
Control Home Conditions Accordingly – Acclimation should occur at normal
living conditions. Before opening the cartons, the indoor environment should
reflect the room temperature and relative humidity levels expected to be
present before, during, and most importantly, after installation. Operate
temperature / humidity control systems as normal. Allow normal ventilation
through rooms.
For Hardwood Barrel, Whiskey & Wine, and Cellar Flooring: CALI recommends
simply opening the ends of each box and breaking the shrinkwrap covering the
flooring planks. It is best to keep planks in the boxes until they are ready
to be installed to avoid bowing.
Acceptable Areas for Acclimation – Acclimate the flooring as close to the
center of the installation area as possible. Do not store flooring next to
outside walls, in direct sunlight, near air vents or under conditions that
don’t reflect the normal home environment. Garages, and exterior patios, for
example, are not acceptable areas to store wood flooring during acclimation.
Determine Appropriate Acclimation Time Frame – CALI Engineered flooring should
be allowed to acclimate on the job site for 72 hours.
CALI hardwoods installation guide Page 6
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Pre-Installation
Optimum Flooring Moisture Content (%) by U.S. Region
This map is provided by the NWFA and relates to all hardwood flooring species.
For each region, the average equilibrium moisture content (EMC) for hardwood
is identified for both January and July. The EMC is the MC (%) that the floor
will reach once it has fully acclimated to its environment. This is also the
optimum MC for installation, and will provide a general idea of what
acclimation measures to take. In each pair of figures, the first number is the
average EMC during January; the second is the average EMC during July.
Note: Actual moisture content conditions in any location may differ
significantly from these numbers. This map cannot be reliably used as a basis
for installation. The most reliable moisture-content numbers can be obtained
at the job site.
Take moisture content readings of the flooring, subfloor and relative humidity
to be sure.
To better understand the specific acclimation requirements for your home,
refer to the chart below for correlations between relative humidity (RH),
temperature, and flooring moisture content (%). Referencing the weather
conditions in your area, find the combination of temperature and RH on the
chart. This value represents the flooring moisture content to achieve during
acclimation for best results.
Values within chart’s shaded area represent environments with relative
humidity (RH) and temperature capable of maintaining the delivered moisture
content of 6-10%. These are optimum conditions for maximum flooring stability.
For environments outside of this range, allow more time for acclimation.
Depending on your local in-home conditions, the use of
humidification/dehumidification equipment may be recommended to maintain
proper in-home environment.
MOISTURE CONTENT OF WOOD AT VARIOUS TEMPERATURES AND RELATIVE HUMIDITY READINGS
30 1.4 40 1.4 50 1.4 60 1.3 70 1.3 80 1.3 90 1.2 100 1.2
5
2.6 3.7 4.6 5.5 6.3 7.1 7.9 8.7 9.5 10.4 11.3 12.4 13.5 14.9 16.5 18.5 21.0
24.3 26.0 2.6 3.7 4.6 5.5 6.3 7.1 7.9 8.7 9.5 10.4 11.3 12.4 13.5 14.9 16.5
18.5 21.0 24.3 26.0 2.6 3.7 4.6 5.5 6.3 7.1 7.9 8.7 9.5 10.4 11.3 12.4 13.5
14.9 16.5 18.5 21.0 24.3 26.0 2.5 3.6 4.6 5.4 6.2 7.0 7.8 8.6 9.4 10.2 11.1
12.1 13.3 14.6 16.2 18.2 20.7 24.1 26.8 2.5 3.5 4.5 5.4 6.2 6.0 7.7 8.5 9.2
10.1 11.0 12.0 13.1 14.4 16.0 17.9 20.5 23.9 26.6 2.4 3.5 4.4 5.3 6.1 6.8 7.6
8.3 9.1 9.9 10.8 11.7 12.0 14.2 15.7 17.7 20.2 23.6 26.3 2.3 3.4 4.3 5.1 5.9
6.7 7.4 8.1 8.9 9.7 10.5 11.5 12.6 13.9 15.4 17.3 19.8 23.3 26.0 2.3 3.3 4.2
5.0 5.8 6.5 7.2 7.9 8.7 9.5 10.3 11.2 12.3 13.6 15.1 17.0 19.5 22.9 25.6 10 15
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 98
Relative Humidity (percent)
Chart taken from Wood Handbook: Wood as an Engineering Material (Agriculture Handbook, 72). Forest Products Laboratory, U.S. Department of Agriculture
CALI hardwoods installation guide Page 7
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Pre-Installation
Here is an example of how to use the chart on the previous page:
· My home is normally and currently maintained at an average temperature of:
70°F · My home is normally and currently maintained at an average relative
humidity of: 40% RH · The combination of 70°F and 40%RH on the chart shows
that the floor should be acclimated moisture
content of: 7.7% · The value of 7.7% MC falls within the shaded area on the
chart.
Continue to acclimate the flooring until the flooring moisture content varies
less than 3% from the subfloor (e.g. if subfloor has a moisture content of 6%,
the maximum moisture content of the flooring should be 9%). Testing of the
flooring, subfloor and relative humidity of the job site can determine this
(see Subfloor & Flooring Moisture Testing) sections.
Note: Acclimate Hardwood Barrel, Whiskey & Wine, and Cellar flooring for a
minimum of 48 hours and a maximum of 72 hours. Not properly acclimating wood
flooring may cause excessive expansion, shrinkage, dimensional distortion or
structural damage. The worst-case scenario is one in which wood flooring is
stored outside of the area in which the wood is to be installed. Acclimation
is the responsibility of the installer/homeowner.
Radiant Heat Systems
CALI flooring is only recommended for use over radiant heat systems if the
special requirements specified by the National Wood Flooring Association are
met (please refer to the NWFA’s Radiant Heat Guidelines). Ensuring stable job
site conditions, subfloor suitability and proper acclimation are especially
important when installing over a radiant heat system. It is the responsibility
of the installer to ensure that the recommended environmental conditions are
met for installation. Refer to your radiant heat system manufacturer to
determine its compatibility with hardwood flooring, and to learn the specific
requirements for installation.
· Because of the wide variety of systems on the market (Hydronic, embedded in
concrete, electrical wire/coil, heating film/mat) each with its own features
and applications it is recommended that the user consult with the radiant
heating provider for best practices, installation methods and proper
subfloors.
· Typically the floating installation method is the most suitable for use with
radiant heat systems. · Radiant heat system must be turned on and in operation
for at least 6 days before installation. · The flooring must be acclimated per
CALI’s Engineered acclimation instruction over the radiant heat with the
system turned on throughout the acclimation timeframe. · The system must be
turned down to 65°F and maintained 24 hours prior to installation. · Once
install is complete, turn system back on and slowly bring back up to normal
operating temperature over a
period 4-5 days. · Floor should never be heated over 85°F. Consult with your
radiant heating system manufacturer to successfully
limit the maximum temperature. · Always remember that rugs placed over radiant
heated flooring can increase the surface temperature in that area
by 3°- 5°F degrees. · Relative Humidity must be maintained between 30-50%. The
use of a humidifier may be necessary to achieve this. · When turning off the
radiant heat system it must be turned down slowly at a rate of 1.5° degrees
per day. You
should never just turn the system off. · For additional information on radiant
heating systems please refer to http://www.radiantpanelassociation.org or
the NWFA’s Radiant Heat Guidelines.
CALI hardwoods installation guide Page 8
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Installation of CALI Flooring
Installation
General Guidelines – All Installation Types
· Follow CALI Maintenance & Care Guidelines to keep your floor looking its
best after installation
· Save extra flooring for future repairs.
· Do not install flooring under permanent or fixed cabinetry for floated
floors.
· Floor should be installed from several cartons at the same time to ensure
good color, shade and appearance.
· Most installation failures result from jobsite moisture. Do not deliver
flooring to the jobsite until problems are corrected.
· Hardwood Barrel, Whiskey & Wine, and Cellar flooring installed below grade
is warrantied with the use of an appropriate moisture barrier. CALI recommends
Titebond® 531+ Moisture Control.
· CALI always recommends using a vapor barrier, especially if the moisture
content of the flooring and subfloor vary greater than 3%.
· NEVER install any flooring against any vertical fixed object such as
fireplace, columns, floor outlets, etc. Failure to follow this guideline may
result in tenting or buckled floors.
· 3M blue painter tape #2080 can be used to keep rows or sections of floor
boards together until the adhesive has cured. (Incorrect or aggressive tape
can harm the finish, do not leave on overnight.)
· During installation, it is the installer’s responsibility to document all
jobsite conditions and measurements including the installation date, flooring
moisture content, site relative humidity, temperature, and subfloor moisture
content. This information must be retained by the installer and left with the
property owner as a permanent record.
· Depending on the application, CALI Hardwood Barrel, Whiskey & Wine, and
Cellar flooring can be installed over an approved underlayment to provide
greater thermal insulation and sound isolation qualities. CALI recommends the
use of All-in-One CALI CompleteTM Underlayment, which offers several benefits
that include industry-leading moisture warranty, step noise reduction,
increased walking comfort, and long-lasting durability.
· Heavy furniture (500+ lbs.) may obstruct the free, natural movement of a
floated floor. Restricting this movement in certain areas can lead to problems
such as buckling or separation when the floor experiences natural expansion
and/or contraction.
Expansion Space Is Required
· Since Hardwood Barrel, Whiskey & Wine, and Cellar flooring expands with any
increase in moisture content, we require leaving at least 1/2″ expansion space
between flooring and all vertical objects (walls, cabinets, pipes, etc.). If
the installation area exceeds 30 feet, a greater expansion space is required;
approximately 1/16″ for every additional ten (10) feet. For float
installations that flow into other rooms, a transition piece must be used in
doorways and openings between rooms (halls, archways, etc.) 3 feet or less to
allow separate areas to move without interference.
· Note that proper expansion space depends not only on the size and flow of
the installation, but also on expected seasonal changes in temperature and
humidity that may cause the flooring to gain or lose moisture content over
time. For example, if an installation takes place when humidity conditions are
low, it’s likely that the wood flooring will gain moisture and expand later
during humid seasons. In those cases, incorporate additional expansion space
through use of spacers or transition moldings.
· Hardwood Barrel, Whiskey & Wine, and Cellar floors must be able to
expand/contract without interference. NEVER install flooring against any
vertical or fixed object such as fireplace, columns, islands, door jambs,
floor outlets, etc. Failure to follow this guideline may result in tenting,
separation or buckled floors. Do not install cabinets or other permanent
fixtures on top of the floor. Never nail or screw anything through a hardwood
floor. If you have extremely heavy furniture items, install the floor using
the glue-down method or nail-down method as opposed to floating the floor. For
floated applications a T-molding must be used in doorways and openings between
rooms 3 feet wide or less.
· To cover your expansion space, CALI carries matching Hardwood Barrel,
Whiskey & Wine, and Cellar flooring accessories which include reducers,
t-moldings, baseboards, quarter rounds, thresholds and vent registers.
Matching stair parts are also available; including stair nosing, treads and
risers. CALI also provides all the glues and adhesives you will need for to
complete your project. Please visit CALI’s Flooring Accessories webpage.
· Undercut door casings and jambs. Remove any existing base, shoe mold or
doorway thresholds. These items can be replaced after installation. When
undercutting door casings the installer should confirm there is the
recommended expansion space. The floor must have 1/16″ clearance under the
door casing to be able to float freely without vertical restriction. The
installer should ensure that the plank can move freely under the door jamb.
CALI hardwoods installation guide Page 9
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Floating T&G Installation Method
Recommended Glue-Down Floor Tools
· Titebond® Tongue & Groove Flooring Glue · Undercut or jamb saw ·
Underlayment (see “Moisture Barrier Requirements”) · Hammer · Tapping block
(trimmed piece of flooring) · Tape Measure · Wood or plastic spacers (1/2″)
Installation
· Pencil · Flat bar or pull bar · Chalk line · Miter saw (chop-saw) · Earplugs
& safety glasses · 3M blue painter’s tape
CALI highly recommends using Titebond® Tongue & Groove Flooring Glue for
floating applications. For best results, use a moisture barrier that is
suitable for the subfloor type (see Moisture Barrier Requirements section for
examples of acceptable moisture barrier systems). Leave at least 1/2″
expansion space between flooring and all walls and vertical objects to allow
for natural fluctuations. If the installation flows into other rooms and
continuous runs in excess of 30 feet, a greater expansion is required;
approximately 1/16″ for every ten (10) feet.
Floating T&G Installation Steps
1. Use Titebond® Tongue & Groove Flooring Glue for floating applications. 2.
Before you start, ensure that the job site, subfloor and environmental
conditions are acceptable for installation of CALI
engineered flooring. All requirements specified in CALI’s Installation
Guidelines must be met. 3. Seal concrete subfloor with an appropriate moisture
barrier. CALI recommends the use of Titebond® 531+ Moisture
Control System prior to installation. 4. Allow at least a 1/2″ space for
expansion around the perimeter of the room and all vertical objects using
spacers. Also
see section: “Expansion Space is Required”. 5. It is recommended to install
the planks parallel to the longest wall. 6. Dry lay (do not glue) a few rows
before installation to confirm your layout plan. 7. Begin by laying the first
plank in a corner with the long grooved side toward the long wall. 8. Apply a
small continuous consistent bead of TitebondTM T&G flooring glue along the
bottom side of the flooring groove. 9. Connect short side of second plank
together with mating side of the first plank. 10. Cut the last plank and
complete the row. Use the remaining plank to start the second row. 11. Make
sure to offset the end joints of consecutive rows by a minimum of 6 inches for
best appearance. 12. Continue second row by connecting short edges of planks
first with long edges. 13. The last row may require rip cutting the planks to
size, be sure to cut enough to maintain proper expansion space. 14. As with
the other rows, complete the last row by connecting the short edges first and
using a pull bar to tap the long
edges together. 15. CALI recommends using 3M blue painters tape to help keep
planks together while Tongue & Groove adhesive dries. Do
not leave tape on overnight.
Glue Groove
Wood or plastic spacers (1/2″)
Stagger End Joints
Avoid “H” Joints
After Installation
· Always remove any adhesive from the surface of the flooring (smudges,
fingerprints, etc.) before it dries. Use Bostik’sTM Ultimate Adhesive Remover
Towels to immediately remove any adhesive on flooring surface as you go.
· Allow the newly installed floor to fully cure based on adhesive
recommendations before walking or moving furniture onto the floor.
CALI hardwoods installation guide Page 10
Questions? 888-788-2254 CALIFloors.com
Installation
Nail-Down T&G Installation Method
The nail-down method is suitable for wood subfloors using tongue and groove flooring only. Before you start, ensure that the job site, subfloor and environmental conditions are acceptable for installation of CALI engineered flooring. All requirements specified in CALI’s Installation Guidelines must be met. Nailing down a click-lock floor will void the warranty.
Recommended Tools
The selection and use of any nailer is at the discretion and responsibility of the installer/ homeowner. Choose a nailer model that is specifically designed for tongue and groove applications. We recommend a Pneumatic 18 Gauge Flooring Nailer (such as the PowerNail 50p flex, 50F, Primatech 550 or similar ). It is the installer’s responsibility to determine the correct pressure for their nailer, and to ensure that the nail is properly seated. Dimpling of the flooring face or edge is not a manufacturing defect.
· Pneumatic 18-gauge tongue-and-groove flooring nailer
· Underlayment (see “Moisture Barrier Requirements”)
· Tapping block (trimmed piece of flooring) · Wood or plastic spacers (1/2″) ·
Flat bar or pull bar · Miter saw (chop-saw) · Earplugs & safety glasses
· Tape Measure · Pencil · Chalk line · Hammer · Undercut or jamb saw · Use 1-1/2″ to 1-3/4″ long, · 18 gauge cleats · for Fossilized® flooring
Wood or plastic spacers (1/2″)
Nail-Down Installation Steps 1. Use a vapor retarder designed for wood
subfloors (see “Moisture Barrier
Requirements”). 2. When nailing, the flooring should be always laid
perpendicular to the floor joist. 3. Allow at least a 1/2″ space for expansion
around the perimeter of the room and all
vertical objects using spacers. Also see section: “Expansion Space is
Required”. 4. Dry lay (do not nail) a few rows before installation to confirm
your layout plan. 5. Test the air pressure and angle of your pneumatic nailer
with a sample plank to
check for correct air pressure before installation. If you note any surface
damage (face dimpling), tongue damage (splitting), etc., adjust the air
pressure/angle accordingly. Test until dimpling no longer occurs. 6. Begin
installation next to an outside wall. This is the best reference for
establishing a straight working line. 7. Hold starter row in place by blind
nailing or gluing to avoid unsightly nail marks. 8. Connect short side of
second plank together with the mating side of the first plank. 9. Cut last
plank and complete row. Use the remaining plank to start the second row. 10.
Be sure to offset the end joints of consecutive rows by a minimum of six (6)
inches for best appearance. 11. Continue second row by connecting short plank
edges first with the long edges. 12. After the first two rows are secured,
start the next row by nailing directly above the tongue at a 45 degree angle.
13. Carefully monitor nailer pressure to ensure that the nail head enters the
tongue only as deeply as required to allow the adjacent plank to fit properly.
Ensure that the nail head rests cleanly in the “pocket”. 14. Recommended nail
schedule is 6-8 inches along the length of each board. If installing wide+ 7
1/4″ the schedule should be tightened to 4-6 inches. 15. Avoid nailing closer
than 2-3 inches from the end of the plank. 16. As with the other rows, connect
the short edges first and use a pull bar to tap the long edges together. 17.
Always check your working lines to be sure the floor is still aligned. 18. The
last row may require rip cutting the planks to size. 19. The last two rows
will need to be secured in the same manner as the first two.
After Installation · The newly installed floor is complete and can be walked
on immediately. · Use wood filler or putty to correct minor flooring damage
that occurs during installation.
No nails 2″ 3″ from end
6″ – 8″ Nail Spacing
Stagger End Joints
Avoid “H” Joints
CALI hardwoods installation guide Page 11
Questions? 888-788-2254 CALIFloors.com
Installation
Glue-Down T&G Installation Method
Recommended Adhesive Products
The selection, use and suitability of any adhesive/moisture control system is
at the discretion and responsibility of the installer. Always use a moisture
barrier and adhesive system manufactured by the same company never mix
products. CALI recommends using Titebond flooring adhesive and moisture
barrier systems in accordance with manufactures specifications to receive
Titebond’s Platinum installation warranty. Remember: Always Follow Flooring
Adhesive Recommendations. CALI does not warrant against adhesive related
problems.
Recommended Glue-Down Floor Tools
· Flooring adhesive: Zero-VOC Adhesive by Titebond® · Undercut or jamb saw ·
Adhesive trowel as recommended by adhesive
manufacturer · Hammer · Underlayment (see Moisture Barrier Requirements) ·
Tape measure · Tapping block (trimmed piece of flooring)
· Chalk line · Wood or plastic spacers (1/2″) · Carpenter square · Flat bar or pull bar · Earplugs and safety glasses · Miter saw (chop-saw) · Table saw
Glue-Down Installation Steps
1. Before you start, ensure that the job site, subfloor and environmental
conditions are acceptable for installation of CALI engineered flooring. All
requirements specified in CALI’s Installation Guidelines must be met.
2. Seal concrete subfloor with appropriate moisture control system prior to
installation. CALI recommends Titebond® 531+ Moisture Control System.
3. Allow at least a 1/2″ space for expansion around the perimeter of the room
and all vertical objects using spacers. Also see section: “Expansion Space is
Required”.
4. Dry-lay a couple rows before starting installation to confirm your layout
plan.
5. Begin installation next to an outside wall. This is the best reference for
establishing a straight working line.
6. Lay the first row of flooring with groove facing the wall. Starter rows
should be secured by blind nailing and gluing.
7. Connect short side of second plank together with mating side of the first
plank.
8. Cut last plank and complete row. Use the remaining plank to start second
row.
9. Offset end joints of consecutive rows by a minimum of 6″ for best
appearance
10. With the first row in place, trowel out some adhesive and lay second row
by connecting short edges of planks first. Use a pull bar to tap long edges
together.
11. Always check your working lines to be sure the floor is still aligned.
12. Use tapping block to fit planks together, but be careful not to let
installed floor move on the wet adhesive while you are working.
13. The last row may require rip cutting the planks to size.
14. Flooring planks on perimeter of room may require weight on them until
adhesive cures enough to hold them down.
After Installation
· Always remove any adhesive from the surface of the flooring (smudges,
fingerprints, etc.) before it dries. Use Titebond’s Adhesive Remover or
Bostik’sTM Ultimate Adhesive Remover Towels to immediately remove any adhesive
on flooring surface as you go.
· Allow the newly installed floor to fully cure based on adhesive
recommendations before walking or moving furniture onto the floor.
Wood or plastic spacers (1/2″)
Stagger End Joints
Avoid “H” Joints
CALI hardwoods installation guide Page 12
Questions? 888-788-2254 CALIFloors.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>