TRANE BAYENTH323 Packaged Rooftop Units with Low Leak Economizer Installation Guide
- August 31, 2024
- Trane
Table of Contents
- BAYENTH323 Packaged Rooftop Units with Low Leak Economizer
- Specifications
- Product Usage Instructions
- Installation Instructions
- General Information
- Field Installed Economizer
- Warnings, Cautions, and Notices
- Q: Can unqualified individuals install the equipment?
- Q: What should be done if shipping damage is found?
- Q: Why is proper field wiring and grounding crucial?
BAYENTH323 Packaged Rooftop Units with Low Leak Economizer
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Specifications
- Model Number: BAYENTH323*
- Used With: E/GB036-060 E/GD036-060
- Capacity: 3 to 5 Tons
- Economizer Type: Low Leak Economizer
Product Usage Instructions
Installation Instructions
Only qualified personnel should install and service the
equipment. Improper installation, adjustment, or alteration by an
unqualified person can result in serious injury or death. Always
observe precautions in the literature and on equipment labels.
General Information
Inspection:
- Check for shipping damage and report immediately if found.
- Verify the correct accessory received by comparing order number
with shipping documents.
Field Installed Economizer
Table 1. Parts List:
- Outside Air Temperature/Humidity Sensor – Quantity: 1
- Return Air Temperature/Humidity Sensor – Quantity: 1
- Screws 6-32 x 0.75 – Quantity: 4
- Harness; Wire – OA Humidity Sensor – Quantity: 1
- Harness; Wire – RA Humidity Sensor – Quantity: 1
- Installed Accessory Label – Quantity: 1
- Screws; 6-32 x 0.75 THD ROLL – Quantity: 4
Warnings, Cautions, and Notices
Important Environmental Concerns:
Follow responsible refrigerant practices to minimize
environmental impact.
Proper Field Wiring and Grounding:
All field wiring must be performed by qualified personnel to
avoid fire and electrocution hazards. Follow NEC and local
electrical codes.
Personal Protective Equipment (PPE)
Required:
Always wear proper PPE to prevent potential hazards from
electrical, mechanical, and chemical exposure.
Follow EHS Policies:
Adhere to Environmental, Health, and Safety (EHS) policies to
ensure personal safety and prevent accidents.
FAQ
Q: Can unqualified individuals install the equipment?
A: No, only qualified personnel should install and service the
equipment to prevent serious injury or death.
Q: What should be done if shipping damage is found?
A: Report it immediately and file a claim against the
transportation company. Replace damaged parts with authorized parts
only.
Q: Why is proper field wiring and grounding crucial?
A: Improperly installed and grounded field wiring poses fire and
electrocution hazards. Follow NEC and local electrical codes for
safety.
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Installation Instructions
Comparative Enthalpy
FoundationTM Packaged Rooftop Units with Low Leak Economizer 3 to 5 Tons
Model Number: BAYENTH323*
Used With: E/GB036-060 E/GD036-060
SAFETY WARNING
Only qualified personnel should install and service the equipment. The
installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and
training. Improperly installed, adjusted or altered equipment by an
unqualified person could result in death or serious injury. When working on
the equipment, observe all precautions in the literature and on the tags,
stickers, and labels that are attached to the equipment.
August 2024
ACC-SVN206D-EN
©2024
4
General Information
Inspection
1. Check carefully for shipping damage. If any damage is found, report it
immediately, and file a claim against the transportation company. Replace
damaged parts with authorized parts only.
2. Compare the order number on the shipping label with the accessory
identification information on the ordering and shipping documents to verify
that the correct accessory has been received.
Field Installed Economizer
Table 1. Parts list
Quantity 1 1 4 1 1 1 4
Description Outside Air Temperature/Humidity Sensor Return Air
Temperature/Humidity Sensor
Screws 6-32 x 0.75 Harness; Wire – OA Humidity Sensor Harness; Wire – RA
Humidity Sensor
Installed Accessory Label Screws; 6-32 x 0.75 THD ROLL
1
Warnings, Cautions, and Notices
Read this manual thoroughly before operating or servicing this unit. Safety
advisories appear throughout this manual as required. Your personal safety and
the proper operation of this machine depend upon the strict observance of
these precautions.
The three types of advisories are defined as follows:
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
NOTICE
Indicates a situation that could result in equipment or property-damage only accidents.
Important Environmental Concerns
Scientific research has shown that certain man-made chemicals can affect the
earth’s naturally occurring stratospheric ozone layer when released to the
atmosphere. In particular, several of the identified chemicals that may affect
the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon
(CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs).
Not all refrigerants containing these compounds have the same potential impact
to the environment. Trane advocates the responsible handling of all
refrigerants.
Important Responsible Refrigerant Practices
Trane believes that responsible refrigerant practices are important to the
environment, our customers, and the air conditioning industry. All technicians
who handle refrigerants must be certified according to local rules. For the
USA, the Federal Clean Air Act (Section 608) sets forth the requirements for
handling, reclaiming, recovering and recycling of certain refrigerants and the
equipment that is used in these service procedures. In addition, some states
or municipalities may have additional requirements that must also be adhered
to for responsible management of refrigerants. Know the applicable laws and
follow them.
2
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field
wiring MUST be performed by qualified personnel. Improperly installed and
grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these
hazards, you MUST follow requirements for field wiring installation and
grounding as described in NEC and your local/state/national electrical codes.
WARNING
Personal Protective Equipment (PPE) Required!
Failure to wear proper PPE for the job being undertaken could result in death
or serious injury. Technicians, in order to protect themselves from potential
electrical, mechanical, and chemical hazards, MUST follow precautions in this
manual and on the tags, stickers, and labels, as well as the instructions
below:
· Before installing/servicing this unit, technicians MUST put on all PPE
required for the work being undertaken (Examples; cut resistant
gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall
protection, electrical PPE and arc flash clothing). ALWAYS refer to
appropriate Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
· When working with or around hazardous chemicals, ALWAYS refer to the
appropriate SDS and OSHA/GHS (Global Harmonized System of Classification and
Labeling of Chemicals) guidelines for information on allowable personal
exposure levels, proper respiratory protection and handling instructions.
· If there is a risk of energized electrical contact, arc, or flash,
technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other
countryspecific requirements for arc flash protection, PRIOR to servicing the
unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE TESTING WITHOUT
PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL METERS AND
EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
3
WARNING
Follow EHS Policies!
Failure to follow instructions below could result in death or serious injury.
· All Trane personnel must follow the company’s Environmental, Health and
Safety (EHS) policies when performing work such as hot work, electrical, fall
protection, lockout/tagout, refrigerant handling, etc. Where local regulations
are more stringent than these policies, those regulations supersede these
policies.
· Non-Trane personnel should always follow local regulations.
WARNING
R-454B Flammable A2L Refrigerant!
Failure to use proper equipment or components as described below could result
in equipment failure, and possibly fire, which could result in death, serious
injury, or equipment damage. The equipment described in this manual uses
R-454B refrigerant which is flammable (A2L). Use ONLY R-454B rated service
equipment and components. For specific handling concerns with R-454B, contact
your local representative.
Copyright
This document and the information in it are the property of Trane, and may not
be used or reproduced in whole or in part without written permission. Trane
reserves the right to revise this publication at any time, and to make changes
to its content without obligation to notify any person of such revision or
change.
Trademarks
All trademarks referenced in this document are the trademarks of their
respective owners.
5
Installation Procedure
Outside Air Temperature/Humidity Sensor Downflow Units
1. Remove access panels. See Figure 1. Figure 1. Remove access panels
6
2. Remove existing outside air temperature (OAT) sensor and disconnect OAT
sensor harness from the OAT pin of the controller. See Figure 2. Discard
existing OAT sensor and OAT harness.
Figure 2. Remove sensor
7
3. Remove the new outside air temperature/humidity (OAE) sensor from box and
verify DIP switch settings are set to OA per the label on the sensor. See
Figure 3.
Note: The protective film on the DIP switch is only necessary during the
assembly process. Push through the film to set the DIP switches. This will not
harm the device.
Figure 3. Verify DIP switches on new sensor
Outside Air Sensor
Note: The new sensor in this kit reads both temperature and humidity. The existing OAT sensor harness must be removed from the OAT pin on the controller or the controller will display a configuration error.
8
Table 2. Sensor DIP switch positions for switches 1, 2, and 3
Use
1
2
3
RA
ON
OFF
OFF
OA
OFF
OFF
OFF
4. Secure OAE sensor to LLE panel using the screws provided in this kit as
shown in Figure 4.
Figure 4. Attach outside air humidity sensor
9
7. Connect OAE wire harness to economizer controller S-BUS pin per unit
wiring diagram as shown in Figure 5.
Figure 5. Wire routing and connections – outdoor air
Pop-in wire tie (Outdoor Air Humidity/Temperature Sensor Wire Harness)
Outdoor Air Humidity/Temperature Sensor Wire Harness
Snap Bush for Return Air Harness
Outdoor Air Humidity/ Temperature Sensor Controller End Connection
Return Air Humidity/ Temperature Sensor Controller End Connection
10 Outside Air Temperature/Humidity Sensor Horizontal Units
1. Remove existing outside air temperature (OAT) sensor and disconnect OAT
sensor harness from the OAT pin of the controller. See Figure 6. Discard
existing OAT sensor and OAT harness.
Figure 6. Remove OAT
Outside Air Sensor
11
3. Secure OAE sensor to LLE panel using the screws provided in this kit as
shown in Figure 7.
Figure 7. Attach outside/return air humidity sensor
Return Air Humidity/ Temperature Sensor End Connection
Outdoor Air Humidity/ Temperature Sensor End Connection
Return Air Humidity/ Temperature Sensor
Outside Air Humidity/ Temperature Sensor
5. Connect OAE sensor harness (shorter of the two wire harnesses provided in
this kit) to S-BUS pins on the sensor and route through bushing in the LLE
panel. See Figure 4.
Note: Polarity insensitive connections.
6. Route harness to controller using pop in wire ties provided in locations
shown in Figure 5.
Pop-in wire tie (Return Air Humidity/ Temperature Sensor Wire Harness)
Snap Bush for Return Air Harness
Note: The labels on the sensors and controller are color coded for ease of installation. Orange labeled sensors can only be wired to orange terminals on the controller. Brown labeled sensors can only be wired to the S-BUS (brown) terminals.
2. Remove the new outside air temperature/humidity (OAE) sensor from box and verify DIP switch settings are set to OA per the label on the sensor. See Figure 3.
4. Connect OAE sensor harness (shorter of the two wire harnesses provided in this kit) to S-BUS pins on the sensor and route through bushing in the LLE panel. See Figure 8.
12
Figure 8. Wire routing and connections – return air
Pop-in Wire Tie (Return air Humidity/Temperature Sensor Wire Harness)
Pop-in Wire Tie (Return air Humidity/ Temperature Sensor Wire Harness)
Pop-in Wire Tie (Outdoor air Humidity/ Temperature Sensor Wire Harness)
Snap Bush (Outdoor Air Harness)
13
Return Air Temperature/Humidity Sensor
Installation Downflow Units
1. Remove remaining new temperature/humidity sensor from box and set DIP
switch setting for RA for return air temperature/humidity sensor (RAE) per
label on sensor. See Figure 3.
Note: The protective film on the DIP switch is only necessary during the
assembly process. Simply push through the film to set the DIP switches; this
will not harm the device. 2. Secure the RAE sensor to the return air LLE side
panel using two screws
provided. See Figure 9.
14
Figure 9. Secure RAE sensor
Return Air Humidity/Temperature Sensor End Connection
Return Air Temperature/Humidity Sensor
15
3. Connect RAE sensor harness (longer of the two wire harnesses provided in
this kit) to the return air sensor and route wire through bushing.
4. Connect harness to controller on an available S-BUS pin per unit wiring
diagram. See Figure 5.
Installation Horizontal Units
1. Follow instruction same as downflow unit and secure RAE sensor to return
air LLE side panel using two screws provided. See Figure 7.
2. Connect RAE sensor harness (longer of the two wire harnesses provided in
this kit) to the return air sensor and route wire through bushing and wire
ties as shown in Figure 8.
3. Connect harness to controller on an available S-BUS pin per unit wiring
diagram. See Figure 8.
Outdoor air Humidity/Temperature Sensor Controller End Connection
Return air Humidity/Temperature Sensor Controller End Connection
Trane and American Standard create comfortable, energy efficient indoor environments for commercial and residential applications. For more information, please visit trane.com or americanstandardair.com.
Trane and American Standard have a policy of continuous product and product data improvement and reserve the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.
ACC-SVN206D-EN 23 Aug 2024 Supersedes ACC-SVN206C-EN (Jul 2024)
©2024
References
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