AirCycler g3 Wi-Fi Whole House Ventilation Controller User Manual

August 25, 2024
AIRCYCLER

AirCycler g3 Wi-Fi Whole House Ventilation Controller User Manual

AirCycler® g3
Wi-fi whole house ventilation controller with humidity and temperature sensing capabilities

INTRODUCTION

In the past, homes depended on natural leaks for ventilation. Today, energy efficient homes are built to reduce natural ventilation and leaks. Inadequate ventilation can increase indoor air pollutants to harmful levels. Indoor air quality is typically 5 to 10 times more polluted than outside air. Controlled ventilation provides adequate air flow to the home without compromising its efficiency.

The AirCycler® g3 controller integrates with a home’s existing ducted HVAC system to bring a controlled amount of fresh air into the home. The g3 supports balanced, hybrid or supply ventilation methods and can wirelessly control multiple bath fans or supply fan.
Features include humidity and temperature monitoring of outdoor air, intregration with indoor air quality monitors and advanced system control via the AirCycler® app.

SAFETY CONSIDERATIONS

Read and follow manufacturer’s instructions carefully. Follow all local electrical codes during installation. All wiring must conform to local and national electrical codes. Improper wiring or installation may result in personal injury or product and property damage.

AIRCYCLER® G3 INSTALLATION
Remove unit from box and pull top and bottom latches to remove controller front. For proper operation, AirCycler® g3 requires 24VAC (R and C terminals) to be connected.

The wires (R, C, & W ) from the air handler to the thermostat can run parallel with the wiring from the AirCycler® g3 to the air handler. The fan wire (G) must be interrupted by the AirCycler® g3. Some thermostats do not require a common (C) connection. The AirCycler® g3 requires this for power, which must be wired to the furnace.

It is recommended to install the AirCycler® g3 controller on or near the air handler unit.
Use supplied screws to mount controller back panel at desired location.
Warning: Before installing the AirCycler®, turn off all power to the furnace. There may be more than one power disconnect. Electrical shock can cause injury or death.

SELECTING YOUR COMPONENT EQUIPMENT

AIR HANDLER
The 2012 IECC requires the central blower used with the AirCycler g3 to use an electronically commutated motor.

EXHAUST FAN
The AirCycler g3 can be configured to control an exhaust fan both for manual control and as supplemental ventilation as needed. For this configuration, an AirCycler VentConnect switch must be installed to operate the exhaust fan. The AirCycler g3 and VentConnect switches communicate wirelessly to integrate the exhaust fan into the home’s overall ventilation strategy. If used in this configuration, the exhaust fan must be capable of a flow rate equal to or greater than the continuous whole building mechanical ventilation rate.

Integrated exhaust fans should have a max sound rating of 3.0 sones. This recommendation is a requirement if the home is certified as an ENERGY STAR Home, CA Title 24 compliant or required to comply with ASHRAE 62.2.

The 2012 IECC code requires the exhaust fan to have an efficacy of 1.4 cfm/W if less than 90 cfm or 2.8 cfm/W if equal to or greater than 90 cfm.
AirCycler g3 can control up to four (4) exhaust fans (one fan per VentConnect™ switch).

DAMPER LOCATION
The fresh air damper can be located anywhere in the inlet duct. Minimize the length of the inlet duct to improve air flow and improve system efficiency. It is recommended that
the damper be as close to the return air plenum and the AirCycler® g3 controller as possible, and the inlet duct connect to the return plenum upstream of the system filter, and down- stream of any duct mounted sensors.

DAMPER INSTALLATION
The damper may be installed vertically or horizontally. If mounted horizontally, install with the motor at the 12 o’clock position. Air may flow through in either direction, although it is recommended to install with the crimped end as the outlet. Use care to avoid distorting the damper housing and provide adequate support.

CHOOSE A FRESH AIR LOCATION
ASHRAE recommends that the fresh air intake be located at least 10 ft. from any source of pollutants, such as auto exhaust, dryer exhaust, exhaust from any fuel-burning appliances, etc. Avoid installation near odor sources such as garbage bins or barbecue grills. A minimum of 3 ft. above ground is recommended to avoiding ingress of leaf litter, grass clippings, etc. Do not use a crawl space, basement, or attic as a source of intake air. Always be sure to comply with local building codes and requirements regarding fresh air inlets.

FLOWPROBE INSTALLATION
The FlowProbe is an optional in-duct air flow probe with temperature and humidity sensing and airflow measuring and detection. The FlowProbe can be plugged directly into the AirCycler g3 or FreshConnect.

Smooth airflow is required for accurate airflow measurement. To avoid air turbulence in the duct, place the FlowProbe in a straight run of the fresh air intake duct, at a down stream distance about 6 times the diameter of the duct. See example below:

FLOWPROBE PLACEMENT QUICK GUIDE

Drill a 1/2” hole in the fresh air intake duct for installing the probe. Pre- drill and use supplied screws to secure FlowProbe to duct.
Plug probe into port on AirCycler g3.

FLOWPROBE INSTALLATION CHECKLIST

SYSTEM WIRING

Follow wiring as instructed for proper system functionality. Please determine damper model number and follow designated wiring instructions.

UPGRADING & REPLACING AIRCYCLER® FRV, G1, G2
The AirCycler® g3 is a direct, pin-compatible replacement for older model AirCycler® controllers (AirCycler® FRV, AirCycler® g1, AirCycler® g2). To upgrade or replace an older model we recommend first recording the settings on the older model before removing. Next, simply pull the front cover off the existing base and leave the base secured to the wall. Place the new AirCycler® g3 on the existing base. The new g3 is pin-compatible with the existing base and requires no re-wiring for installation.

The g3 will seamlessly carry-on providing whole house ventilation. Users can leave the system to run out of the box with simple default settings or review the AirCycler® g3 User Guide to learn new functionality and features.

PROGRAMMING THE AIRCYCLER® G3

HOME SCREEN

Once wiring is complete place the front cover of the controller on the base and push top and bottom latches in to secure. The AirCycler® g3 controller will power up and display the home screen. Select Setup

SYSTEM SETUP

SETUP OPTION A – AIRCYCLER APP

  1. Download AirCycler app from App Store or Google Play

  2. Tap Login on AirCycler app and create account

  3. Confirm account via email and continue to login

  4. Select Connect with App on g3 screen

  5. Select Connect

  6. Tap Add System on app

  7. Once connected, tap Configure Network on app

  8. Tap desired network and enter network password then tap Connect

  9. From the main app menu, tap Systems

  10. Locate the AirCycler g3 system in the Systems menu Note:
    The AirCycler g3 system you have connected to will display with the default device name AirCyclerG3XXXXXX unless it is renamed.
    If you are working with multiple AirCycler g3 systems in the app, be sure to select the correct system that you wish to program. The default device name can be located on the g3 controller under the Connect with App setting

  11. Drag the system name to the left and tap Edit

  12. Tap System Name and rename if desired

  13. If your system setup includes a VentConnect switch and the switch is installed, you can start with pairing the g3 and VentConnect. Pairing the two devices is required for proper system operation

14. Pairing the AirCycler g3 and VentConnect switch:
a. Pull the power pin on the lower right of the VentConnect to disconnect power to the switch
b. Select Setup on the g3 controller and select Add Device
c. Start g3 pairing mode by selecting Activate on g3 screen
d. Push power pin on VentConnect switch back in –
The VentConnect will look for the g3 in pairing mode to connect to in the first 10 seconds of powering on and will connect automatically.
The app will indicate when pairing is successful and the blue light on the VentConnect switch will fade on and off.
Pairing is complete
e. In the g3 settings menu, the VentConnect switch will appear in the Primary Control list with default name AirCyclerVCXXXXXX
To rename the VentConnect switch tap Systems in the main menu and select the system you are working on. The VentConnect switch will be listed under Connected Devices. Tap on the VentConnect and drag to the left. Tap Edit, type new name and tap Update.
15. If you are using an existing FanConnect switch with your system
it will automatically show in the Primary Control list in g3 settings
16. Choose desired Ventilation Setup:
Calculated Flow
Calculated Time
Balanced Mode

17. Select Primary Control (if VentConnect or FanConnect are installed)
18. Add Sensor
(If indoor air quality sensor is installed and paired. See page 12 for more info on pairing with g3)

19. Enter desired or code required settings and SAVE:

*Exhaust settings are editable only if VentConnect or FanConnect is installed and paired.

WE ALWAYS RECOMMEND RECORDING YOUR SETTINGS
20. If using FlowProbe, return to Setup menu, select Hardware > enter Vent Diameter > Select. Setup Option A is complete.

SYSTEM SETUP

6. Enter desired or code required settings:

*Exhaust settings are editable only if VentConnect or FanConnect is installed and paired.

WE ALWAYS RECOMMEND RECORDING YOUR SETTINGS

7. If using FlowProbe, return to Setup menu, select Hardware, enter Vent Diameter, Select
8. Return to Setup menu and select Connect to Wi-fi
9. Select Network
10. Select List to see available networks or select Search to enter specific network name and search
11. Select desired network
12. Enter password and select Connect

Basic setup is complete

PAIRING THE G3 AND AIRCYCLER® INDOOR AIR QUALITY SENSOR
With the AirCycler® g3 installed and powered on,

  1. Select Setup from home screen on the g3
  2. Select Add Device
  3. Select Activate to activate pairing mode
  4. With g3 in pairing mode, power on the AirCycler® Indoor Air Quality Sensor:
    There will be a quick flash at startup indicating the sensor is starting up.
    A green ring on the air quality sensor indicates successful pairing.
    If the device is not paired it will blink white every 10 seconds

If device is paired to a G3 but the G3 is not available or the connection fails the ring will blink cyan every 10 seconds, until the device restarts and tries again.

MANAGING THE INDOOR AIR QUALITY SENSOR
OPTION 1: VIA AIRCYCLER WEB DASHBOARD

  1. Go to www.dashboard.AirCycler.com. If you have already created an account on the AirCycler mobile app, use the same credentials to log in to the AirCycler dashboard. If you do not already have an account, select Create Account and complete account setup.

  2. Be sure your AirCycler g3 is added to Systems on your dashboard. If it isn’t already, refer to the AirCycler g3 manual for instructions on connecting the app and g3.

  3. With g3 system added, select Systems from the menu on the left. Select the g3 System from the list.

  4. The sensor will appear under Connected Sensors. You can select the sensor to see current indoor air quality readings and connectivity information.

  5. To set AirCycler g3 operation preferences based on indoor air quality data from your sensor, select Dashboard from the main menu and locate your g3.

  6. Activate the Indoor Air Quality tab by tapping the slider button, and set your g3 operation preferences for each environmental factor as desired.
    *Note AirCycler’s recommended default settings.
    Use of the app, system and content is at your sole risk.

  7. Select SAVE to save system settings.

OPTION 2: VIA AIRCYCLER MOBILE APP

  1. Download the AirCycler Mobile app from the App Store or Play Store if you have not already, and create your account. If you have already created an AirCycler dashboard account you can use the same credentials.

  2. Be sure your AirCycler g3 is added to Systems in the app. If it isn’t already, refer to the AirCycler g3 manual for instructions on connecting the app and g3.

  3. With g3 system added, select Systems from the menu on the top left of your screen. Select the g3 System from the list.

  4. The sensor will appear under Connected Sensors. You can select the sensor to see current indoor air quality readings and connectivity information.

  5. To set AirCycler g3 operation preferences based on indoor air quality data from your sensor, select Home from the main menu and locate your connected g3. If you have multiple g3s installed, slide right to scroll through each system.

  6. Activate the Indoor Air Quality tab by tapping the slider button, and set your g3 operation preferences for each environmental factor as desired.
    *Note AirCycler’s recommended default settings.
    Use of the app, system and content is at your sole risk.

  7. Tap SAVE to save system settings.

Please contact us at support@aircycler.com with any questions. Additional product information can be found at www.aircycler.com/connect.
AirCycler Mobile App Terms & Conditions www.aircycler.com/pages/aircycler- mobile-app-terms-conditions

AIRCYCLER INDOOR AIR QUALITY SENSOR
LED INDICATORS

Please contact us at support@aircycler.com with any questions. Additional product information can be found at www.aircycler.com/connect.
AirCycler Mobile App Terms & Conditions www.aircycler.com/pages/aircycler- mobile-app-terms-conditions

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