Vestil H Series Hoppers Owner’s Manual
- August 26, 2024
- Vestil
Table of Contents
Vestil Manufacturing
Company
H-SERIES HOPPERS
Receiving Instructions
A fter delivery, remove the packaging from the product. Inspect the product
closely to determine whether it sustained damage during transport. If damage
is discovered, record a complete description of it on the bill of lading. If
the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product design,
use, and maintenance comply with laws, regulations, codes, and mandatory
standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order
replacement parts, labels, and accessories, call our Technical Service and
Parts Department at 260-665-7586. The
department can also be contacted online at https://www.vestil.com/page-parts-
request.php.
Electronic Copies of Instruction Manuals
Additional copies of this manual may be downloaded from
https://www.vestil.com/page-manuals.php.
SPECIFICATIONS
Documents that prov ide specificat ions for H-series hoppers are available
online to anyone who v isits Vest il’s website. Specificat ions include
dimensions, net weight, and capacity informat ion. Nav igate to
https://www.vestil.com/product.php?FID=445. Scroll to the Product Specif
icat ions Table port ion of the page.
Find the ent ry for the hopper you purchased and click the button in the “PDF”
column that looks like a pencil inside a blue-bordered box. A PDF file will
open. This file is the specificat ions document. Print a copy of the document
and keep it with your copy of this manual.
The following is an exemplar specificat ions document for model H-33-LD.
LOW PROFILE 90° SELF DUMPING HOPPER – H-33-LD
APPROX WEIGHT: 189.47 lbs.
DOES NOT INCLUDE WEIGHT OF POWER OR PACKAGING!!!
ANY ADDITIONS, DELETIONS, OR OMISSIONS MUST BE CORRECTED ON THIS DRAWING
AS THIS DRAWING WILL BE CONSIDERED ALL INCLUSIVE ALL GRAPHICS PROVIDED ARE
FOR REFERENCE ONLY. IF CERTAIN DIMENSIONS ARE CRITICAL PLEASE VERIFY THOSE
DIMENSIONS WITH YOUR SALESPERSON NEVER EXCEED LOAD CENTER RATING PER FORK
TRUCK MANUFACTURER’S GUIDELINES.
DO NOT USE THIS FORK TRUCK ATTACHMENT IF LOAD WILL EXCEED FORK TRUCK
MANUFACTURER’S LOAD CENTER RATING.
APPROX. WEIGHT/LOST LOAD=189.47 LBS.
EFFECTIVE THICKNESS FORK LENGTH MINUS 21 3/4″
STANDARD FEATURES
MODEL NUMBER: H-33-LD
OVERALL WIDTH: 27″
OVERALL LENGTH: 48 1/4″
OVERALL HEIGHT: 22 7/16″
CAPACITY: 2,000 LBS.
VOLUME: 1/3 CU. YRD.
TOUGH BAKED IN POWDER COATED BLUE FINISH
SPECIAL FEATURES
NONE
APPROVAL
DIMENSION TOLERANCE ± 1/4″
I, THE UNDERSIGNED, AGREE THAT THE PRODUCT AS REPRESENTED SATISFIES DESIGN AND
DIMENSION REQUIREMENTS. I ALSO ACKNOWLEDGE MY DUTY TO CONFIRM PRODUCT AND
INSTALLATION COMPLIANCE WITH ALL APPLICABLE FEDERAL, STATE
AND LOCAL REGULATIONS AND STANDARDS. UNITS REQUIRING APPROVAL DRAWINGS OR
MODIFIED ARE NON-RETURNABLE [ ] As drawn [] As marked
Signed:………..
Date:………………….
Printed Name:……………
LEAD TIME WILL START UPON RECEIPT OF SIGNED APPROVAL DRAWING
FOR INTERNAL USE ONLY PROJECT SIGN OFF
SALES|
ENG.|
MB.|
POWER|
DISTRIBUTORS NAME:
VESTIL MANUFACTURING
DRAWN BY:
REFERENCE: X
QUOTED LEAD TIME: X| DATE:
QUOTE # X| ‘SCALE: 1:16| W.0.# X
SALES: X
ILE NAME:
37-007-147
---|---|---|---
REPLACEMENT RELEASE HANDLE WITH CABLE KIT (37-154-044)
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 37-025-002 | HANDLE, CHUTE RELEASE | 1 |
2 | 37-145-001 | SPECIALTY HARDWARE CABLE | 1 |
3 | 43383 | SWAGE SLEEVE 01/8″ X 5/8″ LONG | 1 |
4 | 43403 | 1/4″ WIRE CLAMP | 2 |
SIGNAL WORDS
SIGNAL WORDS in this manual draw the reader’s attent ion to important safety-
related messages.
DANGER
Identifies a hazardous situation which, if not avoided, WILL result in DEATH
or SERIOUS INJURY. Use of this signal word is limited to the most extreme
situations.
WARNING
Identifies a hazardous situation which, if not avoided, COULD result in DEATH
or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR
or MODERATE injury.
NOTICE
Identifies practices likely to result in product/property damage, such as
operation that might damage the product.
SAFETY INSTRUCTIONS
Vest il st rives to ident ify foreseeable hazards associated with its
products. However, material handling is dangerous and no manual can address
every conceivable risk. The most effect ive way to prevent injury is to apply
sound judgment whenever using this dev ice. Acquire a copy of the latest
version of ANSI B56.1 (“B56.1” or the “Standard”). The Standard is freely
downloadable on www.ITSDF.org. Apply all port ions of
Part I I “For the User” that concern the use of attachments and removable
attachments. The following recommendat ions are intended to complement the
prov isions of B56.1.
**WARNING**
Risk of serious personal injuries or death! A lways apply the following safety inst ruct ions.
- Before this product may be used, U.S. Occupat ional Safety and Health Administ rat ion rule 1910.178(a)(4) and (a)(5) require that the owner/user: 1) Obtain written approval from the manufacturer(s) of all forklifts [or from a professional engineer] that will be used with the hopper; 2) Change capacity, operat ion, & maintenance inst ruct ion plates, tags, or decals accordingly; AND 3) Mark the forklift t ruck to ident ify the beam and show the approximate weight of the t ruck and beam combinat ion at maximum elevat i on with load laterally centered. Requirements are published at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id=9828
- DO NOT use this hopper with rough terrain lift t rucks or telehandlers (boom t rucks). ONLY use this hopper with high lift fork t rucks ut ilizing a vert ical mast and carriage. DO NOT mount the hopper on stackers or manually propelled lift t rucks.
- DO NOT operate the t ruck carrying this hopper on unimproved surfaces. Only operate on concrete or asphalt surfaces.
- Read & underst and t his ent ire manual before using or servicing t he hopper.
- I nspect the hopper as directed in the INSPECTIONS & MAINTENANCE sect ion on p. 14. DO NOT use it unless it is in SATISFACTORY CONDITION. See RECORD OF SATISFACTORY CONDITION on p. 14.
- DO NOT use the hopper if the carriage chain is damaged or missing. DO NOT elevate the hopper with a fork t ruck unt il it is securely connected to the carriage of the t ruck with the carriage chain.
- DO NOT fill the hopper beyond its maximum rated load. See SPECIFICATIONS tables on page 2.
- NO ONE should t ravel under the hopper at any t ime while it is elevated.
- NEVER wrap the release cable around your hand, fingers, or any other part of your body!
- Hoppers with lifting lugs can be lifted with overhead hoists and cranes. DO NOT lift a hopper unless the chute is securely latched to the frame.
- DO NOT allow people to ride on or in the hopper.
- DO NOT use the hopper if any label is unreadable or missing. Apply replacement labels before returning the hopper to serv ice. See LABELING DIAGRAM on p. 15.
- ALWAYS apply proper lift t ruck operat ion techniques learned during your t raining program. Before raising the hopper from the floor, t ilt the (forklift) mast toward the cab of the t ruck to ensure that the hopper will not slide off of the forks.
- DO NOT modify the hopper without first obtaining written approval from Vest il! Unapproved modificat ions might make the hopper unsafe to use and automat ically void the LIMITED WARRANTY on p. 16.
- DO NOT dump the hopper UNLESS everyone in the v icinity is a safe distance away from the dumping site.
- DO NOT dump the hopper unless the forklift is on an even, level surface.
- DO NOT exceed the load rat ings or fill the hopper above the side walls. I njury to personnel or permanent damage to the equipment could result from overloading.
NOTE: This self-dumping hopper helps to prevent non-compliance with US Federal OSHA rule 1910.178(m)(5).
Subpart 1910.178(m)(5)( iii) requires operators of powered t rucks to fully lower the “load engaging means” [forks], neut ralize t ruck cont rols, and set brakes whenever they dismount a lift t ruck &remain within 25ft of it.
Operators can remain at the cont rols of their t rucks throughout the dumping process while using this hopper.
H-25 SERIES HOPPERS EXPLODED VIEW AND BILL OF MATERIALS
37-006-035 *37-514-044 release handle and cable replacement kit shown on p. 2.
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 37-146-005 | Spring, torsion, hopper release | 1 |
2 | 29-048-061 | Bumper, rubber | 1 |
3 | 11061 | 5/16” – 18 x 2” HHCS #2 zinc-plated bolt | 2 |
4 | 37-112-046 | Pin, hinge axle | 1 |
5 | 65127 | 3/16” x 2” zinc-plated cotter pin | 2 |
6 | 33006 | 5/16” USS zinc-plated flat washer | 2 |
7 | 37021 | 5/16”-18 Nylon lock nut | 2 |
8 | 99-145-053 | 5/16” quick link | 1 |
9 | 37-545-032 |
37-545-003
37-545-037| Weldment, chute:
H-25-LD
H-25-MD H-25-HD| 1
1
1
10| 37-514-082| Weldment, frame, base| 1
11| 37-537-021| Weldment, lock, release, lever assembly| 1
12| 09-145-018| 5/16” chain, 56” long| 1
13| 99-145-084| Lap link| 1
H-33 SERIES HOPPERS EXPLODED VIEW AND BILL OF MATERIALS
37-006-147 * 37-514-044 release handle and cable replacement kit shown on p.
2.
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 37-514-082 | Weldment, frame, base | 1 |
2 | 37-545-139 |
37-545-140
37-545-141| Weldment, chute: H-33-LD
H-33-MD H-33-HD| 1
1
1
3| 37-112-046| Pin, hinge axle| 1
4| 37-537-021| Weldment, lock, release, lever assembly| 1
5| 37-146-005| Spring, torsion, hopper release| 1
6| 09-145-018| 5/16” chain, 56” long| 1
7| 99-145-053| 5/16” quick link| 1
8| 99-145-084| Lap link| 1
9| 65127| 3/16”x2” zinc-plated cotter pin| 2
10| 29-048-061| Bumper, rubber| 1
11| 11061| 5/16”-18×2” HHCS #2 zinc-plated bolt| 2
12| 33006| 5/16” USS zinc-plated flat washer| 2
13| 37021| 5/16”-18 Nylon lock nut| 2
H-50 SERIES HOPPERS EXPLODED VIEW AND BILL OF MATERIALS
37-006-036
- 37-514-044 release handle and cable replacement kit shown on p. 2.
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 37-146-005 | Spring, torsion, hopper release | 1 |
2 | 29-048-061 | Bumper, rubber | 1 |
3 | 11061 | 5/16”-18×2” HHCS #2 zinc-plated bolt | 2 |
4 | 37-112-046 | Pin, hinge axle | 1 |
5 | 65127 | 3/16”x2” zinc-plated cotter pin | 2 |
6 | 33006 | 5/16” USS zinc-plated flat washer | 2 |
7 | 37021 | 5/16”-18 Nylon lock nut | 2 |
8 | 99-145-053 | 5/16” quick link | 1 |
9 |
37-545-033
37-545-004
37-545-038
| Weldment, chute: H-50-LD
H-50-MD
H-50-HD| 1
1
1
10| 37-514-082| Weldment, frame, base| 1
11| 37-537-021| Weldment, lock, release, lever assembly| 1
12| 09-145-018| 5/16” chain, 56” long| 1
13| 99-145-084| Lap link| 1
H-75 SERIES HOPPERS EXPLODED VIEW AND BILL OF MATERIALS
37-006-150
*37-514-044 release handle and cable replacement kit shown on p. 2.
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 37-514-082 | Weldment, frame, base | 1 |
2
|
37-545-033
37-545-004
37-545-038
| Weldment, chute:
H-50-LD H-50-MD H-50-HD
|
1
1
1
3| 37-112-046| Pin, hinge axle| 1
4| 37-537-021| Weldment, lock, release, lever assembly| 1
5| 37-146-005| Spring, torsion, hopper release| 1
6| 09-145-018| 5/16” chain, 56” long| 1
7| 99-145-053| 5/16” quick link| 1
8| 99-145-084| Lap link| 1
9| 65127| 3/16”x2” zinc-plated cotter pin| 2
10| 29-048-061| Bumper, rubber| 1
11| 11061| 5/16”-18×2” HHCS #2 zinc-plated bolt| 2
12| 33006| 5/16” USS zinc-plated flat washer| 2
13| 37021| 5/16”-18 Nylon lock nut| 2
H-100-SERIES HOPPERS EXPLODED VIEW AND BILL OF MATERIALS
37-006-005
Item | Part no. | Description | Quantity |
---|---|---|---|
1 | 37-146-005 | Spring, torsion, hopper release | 1 |
2 | 29-048-061 | Bumper, rubber | 1 |
3 | 11061 | 5/16”-18×2” HHCS #2 zinc-plated bolt | 2 |
4 | 37-112-045 | Pin, hinge axle | 2 |
5 | 65127 | 3/16”x2” zinc-plated cotter pin | 3 |
6 | 33006 | 5/16” USS zinc-plated flat washer | 2 |
7 | 37021 | 5/16”-18 Nylon lock nut | 2 |
8 | 99-145-053 | 5/16” quick link | 1 |
9 | 37-545-034 |
37-545-008
37-545-039| Weldment, chute: H-100-LD
H-100-MD
H-100-HD| 1
1
1
10| 37-514-083| Weldment, frame, base| 1
11| 37-537-021| Weldment, lock, release, lever assembly| 1
12| 09-145-018| 5/16” chain, 56” long| 1
13| 99-145-084| Lap link| 1
H-150-SERIES HOPPERS EXPLODED VIEW AND BILL OF MATERIALS
37-006-038
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 37-146-005 | Spring, torsion, hopper release | 1 |
2 | 29-048-061 | Bumper, rubber | 1 |
3 | 11061 | 5/16”-18×2” HHCS #2 zinc-plated bolt | 2 |
4 | 37-112-045 | Pin, hinge axle | 2 |
5 | 65127 | 3/16”x2” zinc-plated cotter pin | 3 |
6 | 37021 | 5/16”-18 Nylon lock nut | 2 |
7 | 33006 | 5/16” USS zinc-plated flat washer | 2 |
8 | 99-145-053 | 5/16” quick link | 1 |
9 | 37-545-035 |
37-545-009
37-545-040| Weldment, chute:
H-150-LD H-150-MD
H-150-HD| 1
1
1
10| 37-514-083| Weldment, frame, base| 1
11| 37-537-021| Weldment, lock, release, lev er assembly| 1
12| 09-145-018| 5/16” chain, 56” long| 1
13| 99-145-084| Lap link| 1
H-200-HD EXPLODED VIEW AND BILL OF MATERIALS
37-006-145
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 37-514-083 | Weldment, frame, base | 1 |
2 | 37-545-137 | Weldment, chute | 1 |
3 | 37-112-045 | Pin, hinge axle | 2 |
4 | 37-537-021 | Weldment, lock, release lever assembly | 1 |
5 | 37-146-005 | Spring, torsion, hopper release | 1 |
6 | 09-145-018 | Chain, 5/16” x 56” | 1 |
7 | 99-145-053 | 5/16” quick link | 1 |
8 | 99-145-084 | Lap link | 1 |
9 | 65127 | Cotter pin, zinc plated, 3/16” x 2” | 3 |
10 | 29-048-061 | Bumper, rubber | 1 |
11 | 11061 | Bolt, HHCS, gr. 2, zinc-plated, 5/16” – 18 x 2” | 2 |
12 | 33006 | Flat washer, zinc plated, USS, 5/16” | 2 |
13 | 37021 | Nylon insert lock nut, gr. 2, zinc finish, 5/16” – 18 | 2 |
H-BD-L (BUMP-&-DUMP) OPTION EXPLODED VIEW AND BILL OF MATERIALS
37-006-183
Item | Part no. | Description | Quantity |
---|---|---|---|
**1*** | See p. 4-10 | H-HOPPER ASSEMBLY (see appropriate Exploded View on p. | |
4-10) | 1 | ||
2 | 37-537-023 | SUB-ASSEMBLY, BUMP AND DUMP | 1 |
2.1 | 37-516-009 | WELDMENT, BRACKET, ADAPTOR | 1 |
2.2 | 37-537-024 | WELDMENT, BUMPER RELEASE | 1 |
2.3 | 37-016-082 | BRACKET, LINKAGE | 1 |
2.4 | 37-514-119 | WELDMENT, FRAME REAR HOOP | 1 |
2.5 | 21-112-003 | PIN, Ø1/2 X 1-15/16 LG RETAI NING CLEVI S | 2 |
2.6 | 33-112-023 | PIN, CLEVI S | 1 |
2.7 | 65107 | COTTER PIN, ZINC FINISH, Ø5/32″ X 2″ | 4 |
2.8 | 28-112-043 | PIN, Ø3/4 X 2″ LG CLEVI S, Z-PLATED | 1 |
2.9 | 11107 | HEX BOLT, GRADE A, ZINC FINISH, 3/8″-16 x 1-1/4″ | 4 |
2.10 | 33008 | FLAT WASHER, LOW CARBON, USS, ZINC PLATED, 3/8″ | 8 |
2.11 | 37024 | NYLON INSERT LOCK NUT, GRADE 2, ZINC FINISH, 3/8″-16 | 4 |
INSTALLING THE H-BD-L OPTION
Attach the Bump & Dump opt ion to the base frame weldment using the 3/8”
fasteners shown in the Exploded View above. Then, attach the adaptor bracket
(37-516-009) to the latch lever with the clev is pin (33112-023).
Insert cotter pin (65107) through the pin hole in the clev is pin. Bend the
arms of the cotter pin around the clev is pin.
NATIONAL STANDARDS
US OSHA Rule 1910.178 (29 CFR 1910.178; the “Rule”) classifies this dev ice as
a “front- end attachment” whenever it is mounted on a lift truck. The Rule
incorporates American Nat ional Standard ANSI/ITSDF B56.1 (the “Standard”).
The Standard is published by the Industrial Truck Standards Development
Foundat ion on its website (www.itsdf.org) where it is
freely downloadable at http://www.itsdf.org/cue/b56-standards.html. Before
putting this device into service, acquire a copy of the Standard. Apply all
relevant parts of Part II: For the User. If instruct ions prov ided in this
manual apparent ly conflict with the Standard, then apply the instruct ions in
the Standard. Vest il requests that you immediately share any conflicts you
discover with its TECHNICAL SERVICE personnel. Contact informat ion is prov
ided on the cover page of this manual.
LOADING THE CHUTE
Verify that the hopper chute is securely latched and locked to the base frame
before filling it with refuse.
Standard H-series hoppers are suitable for use indoors and outdoors and in
most industrial and commercial sett ings. They are designed for use with rider
forklift trucks. Put only non-hazardous wastes in the chute.
USING THE CABLE AND HANDLE TO DUMP THE HOPPER
H-series hoppers have a low profile chutes that rotate through a 90° dump
angle. To dump the hopper chute using the cable and handle, simply unlock the
release lever and pull the release cable.
Step 1: Mount the hopper on the forks of your lift truck. Drive forward unt il
the forks contact the ends of the fork slots. Securely attach the hopper to
the fork carriage with the carriage chain by wrapping the free end of the
chain around part of the carriage. Then, connect the quick link at the end of
the chain to a link in the chain. There should be litt le to no slack in the
chain.
Step 2: Store the handle of the release cable within reach of the fork lift
operator. For example, the handle could be hooked to the frame of the roll
cage.
NOTE: Make sure that there is slack in the cable. If the cable is taut, bumps
or sudden stops while driv ing might cause the chute to be released.
Step 3: Raise the forks and t ilt the mast back/towards the cab. Only raise
the forks a few inches above the ground. Drive the forklift to the trash
dumpster. Pull the finger tab unt il the latch lock disengages the latch bar.
See diagrams included in Step 4 below. Elevate the hopper above the sides of
the dumpster.
Step 4: Pull the release cable to release the chute and dump its contents. The
chute will pivot about the dump axis. If necessary, t ilt the mast
forward/away from the cab while pulling the release cable to encourage the
chute to dump.
Warning
NEVER WRAP THE RELEASE CABLE AROUND ANY PART OF YOUR BODY, ESPECIALLY AN ARM
OR HAND! Step 5: Return the chute to the latched posit ion. Tilt the forklift
mast toward the cab; then back away from the dumpster. Lower the forks unt il
the hopper contacts the ground; then slowly lower the forks the rest of the
way to the ground unt il the chute latches to the base frame. Confirm that the
chute is properly latched by raising the forks. The chute should not rotate.
If necessary, lower the forks completely and manually latch the chute to the
frame by pressing down on the back of the chute (see “H-series” diagram in
Step 4). Alternat ively, use the side of the dumpster to pivot the chute back
onto the base frame.
Step 6: Lock the latch. Press the latch lock forward unt il it firmly engages
the latch bar.
USING THE BUMP-AND-DUMP OPTION TO DUMP THE HOPPER
Vest il offers kit H-BD-L to equip standard H-series hoppers with a
“Bump-&-Dump” capability. To dump the hopper chute, unlock the release lever
and either pull the release cable or use the bumper release mechanism.
Step 1: Mount the hopper on the forks of your lift truck. Drive forward unt il
the forks contact the ends of the fork slots. Securely attach the carriage
chain to the forklift carriage by wrapping the free end of the chain around
part of the carriage. Then, connect the quick link at the end of the chain to
a link in the chain. There should be litt le to no slack in the chain. Unlock
the chute release mechanism by pulling the finger tab unt il the latch lock
disengages the latch bar. See diagrams included in Step 4 below.
Step 2: Store the handle of the release cable within reach of the forklift
operator. For example, the handle could be hooked to the frame of the roll
cage.
NOTE: Make sure that there is slack in the cable. If the cable is taut,
bumps or sudden stops while driv ing might cause the chute to be released.
Step 3: Raise the forks and slight ly t ilt the mast back/towards the cab.
Only raise the forks a few inches above the ground. Drive the forklift to the
trash dumpster. Then, elevate the hopper above a side of the dumpster. The
dumping axis of the hopper should be within/inside the dumpster.
Step 4: Dump the chute using the bumper release mechanism. Slowly drive
forward unt il the bumper release lever presses against the side of the
dumpster. Stop driv ing forward as soon as the hopper is released. Step 5:
Return the chute to the latched posit ion. Tilt the forklift mast toward the
cab; then back away from the dumpster. Lower the forks unt il the hopper
contacts the ground; then slowly lower the forks the rest of the way to the
ground unt il the chute latches to the base frame. Confirm that the chute is0
properly latched by raising the forks. The chute should not rotate. If
necessary, lower the forks completely and manually latch the chute to the
frame by pressing down on the back of the chute.
Alternat ively, use the side of the dumpster to pivot the chute back onto the
base frame.
Step 6: Lock the latch by pressing the latch lock over the top of the latch
bar.
STACKING HOPPERS
H-series hoppers are designed to stack on top of each other. Notches in the
base and rim grooves in specially designed cast feet of one hopper engage the
rim of the hopper support ing it as shown in the diagram to the right.
Hoppers of ident ical width can be stacked together, i.e. H-25 and H-50 series
hoppers stack together. H-100 and H-150 series hoppers also stack together.
Always unload hoppers before stacking them and NEVER create stacks of more
than 3 hoppers. The bottom hopper must not be equipped with casters.
Warning
DO NOT move stacked hoppers! Only move one hopper at a t ime by properly mount
ing it to your forklift as described in Step 1 on p. 12. All hoppers must be
empty whenever they are stacked.
RECORD OF SATISFACTORY CONDITION (THE “RECORD”)
Before using this hopper for the first t ime, create a record OF its
appearance and features. Include descript ions of the chute, feet, base,
carriage chain and quick link, pivot points and pivot point hardware, and the
chute release mechanism. Release the chute. Describe how the unit looks and
sounds as the chute rotates. Also describe the force necessary to release the
chute using both the manual release lever and the cable. Secure the chute to
the base and describe how the latch mechanism works. Thoroughly photograph the
unit including all labels. Collate all writ ings and photographs into a
single file. This file is a record of the unit in sat isfactory condit ion.
Compare your results of all inspections to this record to determine if the
unit is still in satisfactory condition. Restore the hopper to sat isfactory
condit ion BEFORE using it again. Cosmet ic changes, like damaged surface coat
ing (paint or powdercoat) are not changes from sat isfactory condit ion.
However, touchup paint should be applied as soon as damage occurs to prevent
rust ing.
INSPECTIONS & MAINTENANCE
Inspections and repairs should only be performed by qualified persons. Compare
the results of each nspect ion to the RECORD OF SATISFACTORY CONDITION (the
“RECORD”). Do not use the hopper unless all parts are in sat isfactory condit
ion. Replace parts that are not in sat isfactory condit ion before using the
hopper again. DON’T GUESS! If you have any questions about the condition of
your hopper, speak with TECHNICAL SERVICE personnel. The phone number is prov
ided on the cover page of this manual.
Never make temporary repairs of damaged or missing parts. Only use
manufacturer-approved replacement parts.
Make a dated record of each inspect ion that includes observat ions and
descript ions of repairs and/or replacements installed.
-
Pivot points: Look for excessive wear, warps, damage to pivot pins, cotter pins, or pin receivers.
-
Hopper chute and base frame: Examine the structure for damage, deformat ions, and corroded or excessively rusted areas.
-
Hardware (bolts, nuts, pins, cotter pins, retaining rings): inspect hardware for looseness and severe wear. Tighten loose connect ions and replace all damaged hardware.
-
Casters (if hopper is equipped with caster kit): check for looseness, excessive wear, or damage to the casters, caster bearings, mount ing brackets, and hardware.
-
Release mechanism: Torsion spring should cause the latch lever to automat ically recoil. The lever should firmly engage the release lock bar. Check the cable for frayed, thinned, or bird-caged regions.
Replacement kit 37-154-044 (see p. 2) includes a handle, cable, and 2 wire clamps (1/4”). To install a replacement handle & cable kit, loosen the nuts of both wire clamps & feed the free end of the cable through the clamps. Insert the end of the cable through the hole in the manual chute release lever. See p. 11. Feed the cable back through the clamps & then t ighten all 4 nuts. -
Mov ing parts: listen for unusual noises and watch for irregular movement . Remove dirt and debris from areas that could affect the hopper’s dumping mot ion.
-
Carriage chain: examine the carriage chain, its point of attachment to the base frame, and the quick links for damage.
-
Labels: all labels must be firmly affixed in the locat ions shown in the LABELING DIAGRAM on p. 14.
LABELING DIAGRAM
The unit should be labeled as shown in the diagram. However, label content and
locat ion are subject to change so your product might not be labeled exact ly
as shown. Thoroughly photograph the unit when you first receive it as
discussed in the Record of Sat isfactory Condit ion sect ion on p. 13. Make
sure that your record includes a photograph of each label. Replace all labels
that are, or later become, damaged, missing, or not easily readable (e.g.
faded). To order replacement labels, contact the Technical Service & Part s
Depart ment online at https://www.vestil.com/page-parts-request.php.
Alternatively, you may call
260-665-7586 and ask the operator to
connect you to the Part s Depart ment .
Label 1049
WARNING
Improper use of this fork attachment might result in death or serious injury
Using this hont end attachment affects lift truck center of gravity Blefore
using this fork attachment. US Federal regulation 29 CFR 1910 178 requires you
to contact the manufacturer of your lift truck and request
- Written approval (29 CFR 1910 178(a)(4))
- Markkings for (fork) lift truck that:
Identify the attachment,
Give approximate weight of truck and attachment at maximum elevation with
laterally-centered Ibad. (29 CFR 1910.178(a)(58
DO NOT use UNTIL lift truck is marked with corrected capacity tags CAPACITY OF
TRUCK & ATTACHMENT COMBINATION MIGHT BE LESS THAN CAPACITY OF ATTACHMENT
CONSULT TRUCK CAPACITY TAG/LABEL
Label 995
WARNING
DO NOT use this product to lift or transport people.
Label 1210
WARNING
Using this front end attachment exposes occupants & bystanders to risks of
serious personal injuries or death.
DO NOT use this front end attachment with rough terrain lift trucks or
telehandlers (boom lifts). ONLY use this attachment with high lift fork trucks
utilizing a vertical mast and carriage.
DO NOT operate truck with attachment on unimproved surfaces. ONLY operate the
truck with the attachment on concrete or asphalt surfaces capable of
supporting the truck and a full capacity load.
Label 620: Left side in line with release handle
WARNING
DO NOT wrap release cable around hand.
Severe injury or amputation might occur if cable wrapped around body part when
chute dumped.
STAY CLEAR of hopper when dumping.
DO NOT hook manual release handle on hopper when using bumper release. Each
person who uses this hopper should have access to the user manual. Copies of
the manual can be downloaded from www.vestil.com.
A: Model specific label (627 shown); See table.
Model/Modelo / Modele H-25-LD
Capacity/Capacidad / Capacite 2,000 lb. 907 kg
Serial No./Serie No. / Serie No.
WARNING
- Securely attach hopper to forklift with safety restraint.
- Tilt forklift mast back to prevent hopper from sliding.
- DO NOT exceed rated capacity
- Release latch MUST be locked when not dumping.
- Disengage latch lock before dumping.
- DO NOT stack more than 3 hoppers. Stacked hopper must be empty.
- DO NOT move stacked hoppers. Move hoppers one at a time.
- Stack hoppers of identical width:
a) H-25 stack with H-50 hoppers
b) H-100 stack with H-150 hoppers
*Label 1096
WARNING
Improperly stacking hoppers could result in serious personal injuries and/or
property damage.
Do not stack more than 3 hoppers.
- Hoppers must be empty when stacked.
- Only stack hoppers of identical width:
H-25 & H-50 series hoppers stack together
H-100 & H-150 series hoppers stack together
- Not necessary if model specific label includes 1096 wording.
Label 208
WARNING
KEEP CLEAR OF PINCH POINT
Label 220
WARNING
KEEP CLEAR WHEN IN USE
Model | Label |
---|---|
H-25-LD | 627 |
H-25-MD | 549 |
H-25-HD | 538 |
H-33-LD | 1146 |
H-33-MD | 1147 |
H-33-HD | 1148 |
H-50-LD | 629 |
H-50-MD | 535 |
H-50-HD | 628 |
H-75-LD | 1150 |
H-75-MD | 1151 |
H-75-HD | 1152 |
H-100-LD | 533 |
H-100-MD | 536 |
H-100-HD | 539 |
H-150-LD | 534 |
H-150-MD | 537 |
H-150-HD | 590 |
H-200-HD | 1093 |
LIMITED WARRANTY
Vest il Manufacturing Company (“Vest il”) warrants this product to be free of
defects in material and workmanship during the warranty period. Our warranty
obligat ion is to prov ide a replacement for a defect ive, original part
covered by the warranty after we receive a proper request from the Warrantee
(you) for warranty serv ice.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the
product from Vest il or from an authorized distributor AND Vest il has been
fully paid.
Definition of “original part”?
An original part is a part used to make the product as shipped to the
Warrantee.
What is a “proper request”?
A request for warranty serv ice is proper if Vest il receives: 1) a photocopy
of the Customer Invoice that displays the shipping date; AND 2) a written
request for warranty serv ice including your name and phone number. Send
requests by one of the following methods:
US Mail
Vest il Manufacturing Company
2999 North Wayne Street, PO Box 507 Angola, IN 46703
Fax
260-665-1339
Phone 260-665-7586
Emailinfo@vestil.com
Enter “Warranty serv ice request” in subject field.
In the written request, list the parts believed to be defect ive and include
the address where replacements should be delivered. After Vestil receives your
request for warranty serv ice, an authorized representat i ve will contact you
to determine whether your claim is covered by the warranty. Before prov iding
warranty serv ice, Vestil will require you to send the ent ire product, or
just the defect ive part (or parts), to its facility in Angola, IN.
What is covered under the warranty?
The warranty covers defects in the following original, dynamic parts: motors,
hydraulic pumps, electronic controllers, switches, and cylinders. It also
covers defects in original parts that wear under normal usage condit ions
(“wearing parts”), such as bearings, hoses, wheels, seals, brushes, and
batteries.
How long is the warranty period?
The warranty period for original dynamic components is 1 year. For wearing
parts, the warranty period is 90 days. Both warranty periods begin on the date
Vestil ships the product to the Warrantee. If the product was purchased from
an authorized distributor, the periods begin when the distributor ships the
product.
Vest il may, at its sole discret ion, extend a warranty period for products
shipped from authorized distributors by up to 30 days to account for shipping
t ime.
If a defective part is covered by the warranty, what will Vestil do to
correct the problem?
Vest il will prov ide an appropriate replacement for any covered part. An
authorized representat ive of Vest il will contact you to discuss your claim.
What is not covered by the warranty?
The Warrantee (you) are responsible for paying labor costs and freight costs
to return the product to Vest il for warranty serv ice.
Events that automatically void the Limited Warranty.
- Misuse;
- Negligent assembly, installat ion, operat ion or repair;
- Installat ion/use in corrosive env ironments;
- Inadequate or improper maintenance;
- Damage sustained during shipping;
- Collisions or other accidents that damage the product;
- Unauthorized modificat ions: Do not modify the product IN ANY WAY without first receiv ing written authorizat ion from Vest il.
Do any other warranties apply to the product?
Vest il Manufacturing Co. makes no other express warrant ies. All implied
warrant ies are disclaimed to the extent allowed by law. Any implied warranty
not disclaimed is limited in scope to the terms of this Limited Warranty.
Vestil makes no warranty or representat ion that this product complies with
any state or local design, performance, or safety code or standard.
Noncompliance with any such code or standard is not a defect in material or
workmanship.
Vestil Manufacturing Company
2999 North Wayne Street, P.O. Box 507, Angola, IN 46703
Telephone: 260-665-7586 -or- Toll Free
800-348-0868
Fax: 260-665-1339
www.vestil.com
info@vestil.com
References
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