ANZZI ID-AZBD05 Barn Door Instruction Manual

ANZZI ID-AZBD05 Barn Door

Specifications:

• Model: ID-AZBD05
• Brand: ANZZI
• Version: V1.0
• Date: 01/30/2024

Product Information

The ANZZI Barn Door is a heavy-duty sliding door system designed for easy installation and smooth operation. The kit includes all necessary parts for assembly, including rails, slats, hardware, and instructions.

Installation Guide:

Tools Required:

• Ladder
• 5/16 (8mm) Wrench
• 3/8 (10mm) Wrench
• 13mm Wrench
• 16mm Wrench
• 17mm Wrench

Parts:

Refer to the user manual for a detailed list of parts and quantities needed for installation.

• Product Size Chart:
• Dimensions: 78.7″ x 85.7″

Product Usage Instructions

Step 1:
Lay out the Side Stile on a flat, clean surface with the groove side facing inwards. Attach the Top Rail, Bottom Rail, and Middle Rail to the Side Stile using Washers and Carriage Bolts.

Step 2:
Assemble the slats between the rails following the specified order. Ensure proper alignment of the flanges and slots as indicated in the manual.

Step 3:
Attach the assembled Side Stile to the rails and slats using Washers and Carriage Bolts.

Step 4:
Install the Covers to the side of the door for a finished look.

Step 5:
Measure and install the Track according to the provided instructions. This step may require assistance from a second person.

FAQ:

Q: Is product registration necessary for warranty claims?
A: Yes, product registration is required for warranty claims.
Register online at the provided link or scan the QR code in the manual.

DON’T WAIT!

REGISTER NOW!
Register your product within 90 days to ensure your product is recognized as an official purchase and is eligible for warranty coverage.
Mail in the completed registry card (Pg. 2) or register online at https://register.anzzihome.com/register/.

PRODUCT REGISTRATION

IMPORTANT: Warranty will not be recognized unless product is registered.
We offer two options to register your product.

Register online at https://register.anzzihome.com/register/ or Scan the QR code below.
Registering online is fast, secure, and ensures we receive your information.

Complete, cut out, and mail the registration card below. Returning this registration card will ensure your product’s warranty and allow us to process any warranty claims.

Mail the card to: 5701 NW 35 Avenue, Miami, FL 33142

Product Registration Card

• Name.
• Address
• City.
• State
• Zip…
• Phone
• Email
• Date of Purchase ..
• Order or Purchase #
• Installer’s Name
• . Phone …..

SKU or Model #
I have read the Owner’s Manual carefully and understand and agree that any installation, operation or maintenance of the product must be done strictly in accordance with instructions and guidelines contained in the owner’s manual and installation guide.
Signature.
Date

INSTALLATION GUIDE

BEFORE YOU BEGIN

• Please check the product for damage and missing parts immediately upon delivery. Damage reported later will not be covered by our warranty. Please handle the product with care. Avoid any impact to the sides and edges of the door.
• Consult your local building codes before installation.
• Read instructions fully before starting the installation of your barn door. Not following the installation instructions can cause the unit to work in an unsafe manner and cause injury.
• The barn door kit has been designed to work as a total system. Any modification to the door or the hardware will void the warranty and may cause the unit to work improperly.

WARNING

• Due to the weight of the barn door, installation requires two people. Always wear appropriate personal protection equipment when using tools and follow manufacturer’s operating instructions.
• When installing directly into a non-concrete wall, do not attempt to install the track solely to the drywall or any wall surface as this may not support the weight of the track and mounted door.
• The track must be installed onto a piece of solid wood blocking using mounting screws (included in some complete kits).
• Ensure the solid wood blocking is secured into the structural surface.
• Use a stud finder where necessary to locate studs and secure safely.
• Typical solid wood blocking should be a 1″x4″ solid wood board the length of the track.

TOOLS REQUIRED

• The help of a second person may be required due to product’s weight.
• Use cut-resistant,non-slip gloves to reduce the risk of personal injury and to hold the glass firmly.

This product is heavy and may require two people to install.

PARTS DOOR

NOTE

Add Gaskets [H] between Side Stiles [A] and Left Side Slats [C1] or Right Side Slats [C3] to secure the slats tightly if necessary.

DOOR KIT

PRODUCT SIZE CHART

ATTENTION

• To avoid personal injury or property damage, identify components and read all instructions before installing.

INSTALLATION INSTRUCTION

Step 1
Lay out Side Stile [A] on flat, clean surface with cloth under it. Make sure the groove side is to the inside. Attach Top Rail [B1], Bottom Rail [B2], and Middle Rail [B3] to Side Stile [A] by inserting the Flange into the groove as figure shows below. Fasten the rails with Washers [G] and Carriage Bolts [F].

Step 2

1. Assemble one Left Side Short Slat [D1] follow by three Middle Short Slat [D2] and one Right Side Short Slat [D3] between Bottom Rail [B2] and Middle Rail [B3].
2. Install the rest of slats between Top Rail [B1], and Middle Rail [B3] in the same manner as step 1.

Note : Make sure the Flange of the Left Side Short / Long Slat faces to the Slot of the first Middle Short / Long Slat, the Flange of the first Middle Short / Long Slat faces to the Slot of the second Middle Side Short / Long Slat, the Flange of the second Middle Short / Long Slat faces to the Slot of the third Middle Short / Long Slat and Flange of third Middle Short / Long Slat faces to the Slot of Right Side Short / Long Slat.

Step 3
Assemble Side Stile [A] with groove facing to the rails and slats. Fasten it with Washers [G] and Carriage Bolts [F].

Step 4
Install the Covers [E] to the side of door.

Step 5

1. This step requires a second person. Measure the center of Track [03] from the floor as figure shows. Measure one end of Track [03] from the edge of opening as figure shows. (Fig 5)
2. Hold the Track [03] on the wall and adjust to level position. Make sure the distance between the Track [03] and the floor is consistent.
3. Mark the screw holes of the Track [03] onto the wall. Then remove it.

Note: Make sure there is a wood frame behind the location of Track [03].

Step 6
Drill the holes at the screw locations in 2″ deep using a 3/8″ drill bit.

Step 7

1. Install 3/8″ Anchors [16] into the holes.
2. Place the Spacers [01] between the wall and the Track [03]. Secure the Track [03] with Gaskets [14] and 5/16″ X 3.5″ Bolts [15].
   Tighten the bolts with 13mm Wrench.

Caution: Do not over tighten the bolts to avoid scratching the Track [03].

Step 8

1. Install Top Mount Rollers [09] to one side of the door and secure it with Bolt assembly [10] using 16mm & 17mm Wrenches as figure shows. (Fig 9)
2. Make sure there are washers between the bolts and door, nuts and Top Mount Rollers [09].

Step 9
Install Anti-jump Blocks [06] and secure them with screws as figure 9 shows. Do not over tighten.

Step 10

1. Place assembled door with rollers onto track and rotate the Anti-jump Blocks [06] as figure 10 shows.
2. Slide door back and forth to test how well the door covers the opening.
   (Fig 10)

Step 11

1. Hold the door in straight position.
2. Position the Door Guide [11] inside the groove in the bottom of the door. Slide the door side to side to ensure the guide is properly placed.
3. Mark the screw holes of guide.
4. Drill the holes at the screw locations in 1.6″ deep using a 5/16″ drill bit.
5. Slide the door to one side and install the 5/16″ Anchor [13].
6. Secure the Door Guide [11] with #8 Screw [12].

Step 12

1. Slide Left Stopper [07] on to the left and Right Stopper [08] on to the right ends of Track [03].
2. Adjust the stoppers and secure with set screws using the allen wrench that is included with stoppers.

Step 13
Place the Handle [05] in the intended position on the door and secure it with Screws [04].

Care & Maintenance

For daily maintenance, use a wet cloth and a soft liquid cleaner.
Never use abrasive cleaners containing acetone, chlorine or strong bleach, scrapers, metallic brushes, nor other objects or products which can scratch or tarnish surfaces.

Check the bolts every 3 months and re-tighten them if necessary.

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