BMW 28342-702 Additional Headlight Mounting Kit Instruction Manual

August 15, 2024
BMW

BMW 28342-702 Additional Headlight Mounting Kit

Product Specifications

  • Product Name: Montagesatz Zusatzscheinwerfer
  • Art.-Nr: 28342-702
  • Dimensions: DIN 7381A2 125SA2
  • Weight: 2 kg
  • Color: Various (for illustration purposes only)

Product Usage Instructions

Step 1: Preparation

  • Ensure the surface is clean and free of debris.

Step 2: Installation

  1. Remove the film from the components.
  2. Degrease the surfaces adjacent to the frame and cover with foam rubber.
  3. Use the specified screws and torque values for assembly.
  4. Route the wiring harness according to the provided diagram.
  5. Secure the wiring harness with cable ties after a function test.

Step 3: Mounting Example

  • Mount the components as shown in the provided example on a suitable vehicle model.

FAQ

Frequently Asked Questions

  • Q: Can the switch be mounted on any part of the vehicle?
    • A: The switch can be mounted on the brake or clutch fitting.
  • Q: What torque values should be used for the screws?
    • A: Follow the specified torque values mentioned in the manual for each screw size.
  • Q: How should I secure the wiring harness during installation?
    • A: Use cable ties to secure the wiring harness after performing a function test.

Component

#| component ****

The colors are for illustrating purposes only.

| DIN| ISO| quantity
---|---|---|---|---
1| ens head screw M10x60  50Nm| 7381A2| 7381A2| 2
2| washer  M10| 125SA2| 7089| 2
3| bracket (right & left side)|  |  | 2
4| pre-assembled|  |  | 2
5| Sleeve ØD 17,0 – Ød 10,5 – h 12,0mm|  |  | 2
6| Sleeve ØD 23,5 – Ød 10,5 – h 31,25 mm|  |  | 2
7| Cable set|  |  | 1
8| Switch|  |  | 1
9| Lens head screw  M6x10| 7381SA| 7381SA| 2
10| Washer M6| 125| 7089| 2
11| Lens head screw  M6x35| 7381| 7381| 1
12| Lens head screw  M5x16| 7381| 7381| 1
13| Thread locking fluid|  |  | 1
14| Foam rubber|  |  | 10cm
15| Offset screwdriver|  |  | 1
16| zip tie|  |  | 16

Key

Installation Instructions

Electrical Layout

Cable set

Artikel.-Nr: 28369-002-KS

  • A. headlights
  • B. (on/off switch)
  • C. Connection of on-board socket at the front or rear
  • D. fuse
  • E. minus
  • F. plus

Mounting Example

Mounting example on a R 1250 RS

  • To route the wiring harness, select the side of the on-board socket.
  • To be able to install it optimally, dismantle the corresponding panelling parts depending on the model. First lay the wiring harness loosely on the vehicle and only fix it with cable ties after the function test.

The switch can be mounted on the brake or clutch fitting.

Auxiliary lights

Artikel.-Nr: 28369-002

ADDITIONAL HEADLIGHT ADJUSTMENT AID

adjustment aid additional headlights

Observe the road traffic regulations

ATTENTION

  • A= heightlevel headlight center.
  • B= distance from headlight to wall (5 meters).
  • C= height/evel high beam (center at the same heightlevel as headlightcenter).
  • D= The cut- off line of low beam 50mm lower than C.
  • E= The cut- off line of additional head light 100mm lower than C.
    • Align the additional head light parallel to the vehicles longitudinal axis.

TIP

  • To adjust the headlights, the motorcycle must be loaded with the driver.

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