Blue-White 80000-722 CO2 Feed System Instruction Manual

Blue-White 80000-722 CO2 Feed System

Specifications

• Flow Range: 0-80 scfh or 30-350 scfh
• Flow Meter: F-440 Flow meter
• Enclosure: NEMA 4X
• Power Supply: 115VAC 50/60Hz (6 foot power cord) or 24VDC
• Dimensions (H x W x D): 8.91″ x 5.21″ x 8.94″

Product Usage Instructions

Installation
Always wear protective clothing, face shield, safety glasses, and gloves when working on the unit. Use caution when lifting and mounting equipment. When in doubt, contact the factory for assistance.

Installation Requirements

• Power Supply: Ensure the power supply is 115VAC 50/60Hz with a provided 6-foot power cord. Optionally, wire a 24VDC unit directly.
• CO2 Supply: Use CO2 gas supplied by Blue-White or another source with a pressure regulator to maintain pressure below 100 psi.
• Wall Mount Space: Mount the CO2 Feed System on any wall space, preferably in a covered area with minimal exposure to sunlight and rain.

Warranty
Contact the manufacturer or refer to the warranty section in the manual for information on product warranty.

FAQ

• Q: What should I do if I encounter issues during installation?
  A: If you face any challenges during installation, contact the factory for assistance or consult with a licensed electrician.

• Q: How do I know if the system is operating correctly?
  A: Monitor the system during operation for any irregularities or unusual sounds. Refer to the user manual for guidance on normal operation indicators.

CO2 Feed System

READ THE ENTIRE OPERATING MANUAL PRIOR TO INSTALLATION AND USE.

SAFETY INFORMATION

Please read this manual completely before unpacking, installing, and operating this equipment. In particular, pay attention to all dangers, warnings, and precau-tions, otherwise, it may cause serious injury to the operator or damage to the equipment.

Note: When in doubt regarding your electrical installation, contact a licensed electrician.

 Introduction

Congratulations on purchasing the Blue-White CO2 Feed System!
Your CO2 Feed System is pre-configured for 0-80 scfh flow and ready for use. The system is designed to give many years of service and hassle-free pH adjustment.
We thank you for your business. For more information or questions on this prod-uct, please visit us at www.blue-white.com

What’s in the box

• CO2 Feed System Complete with 110VAC Power Supply Cord.
• Diffuser
• Mounting Brackets (4)
• Tubing 10’
• Stainless Steel float (for 30-350 scfh flow)
• Electrical Schematics
  Note: Check all packaging for completeness and inspect for damage before installation.

See Section 9.0 for information on Accessory Items (optional items which may be included with system, if ordered.)

System Features

• Simple design allows safe and effective pH control. The CO2 feed system maintains the desired pH level by directly injecting carbon dioxide into the water supply. This process creates carbonic acid, which lowers the water’s pH level naturally without hazardous chemicals such as muriatic acid or sulfuric acid.
• Completely enclosed in a NEMA 4X enclosure to protect against harsh environments. Simple installation for indoor and outdoor use.
• Flow adjustment via the Blue-White F-440 adjustable flow meter is accurate and consistent, and includes red indicator marker.
• Simple activation with stainless-steel solenoid valve and illuminated on-off switch.
• Includes inlet/outlet tubing and enclosure mounting tabs.

Engineering Specifications

lb/hr)*
Flow Meter| 0 -100% scale, Blue-White F-440 Polysulfone
Flow Meter Float| PVDF Float (0 – 80 scfh), Stainless Steel (30-350 scfh)
Enclosure| NEMA 4X
Operating Temperature| 40 – 104 °F (4 °C – 40 °C)
Operating Pressure| 0 – 80 psi (0 – 5.5 bar)
Maximum Pressure| 100 psi (6.9 Bar)
Tubing Material| 3/8” OD Polyurethane (10 ft provided)
Solenoid Valve| Stainless Steel Body
Power Supply| 115VAC 50/60 Hz, 0.6A (6 ft cord included)
Dimension (H x W x D)| 8.9” x 8.6” x 5.21” (227H x 218W x 132D mm)
Approximate Weight| ~ 5 lbs (2.3 kg)
Warranty| 12 Months
Shipping Dimensions| 11” x 12” x 13” (279H x 305W x 330D mm)

Layout

The CO2 Feed System is specifically designed as a ‘Turn-Key’ monitoring solution for clean water applications including drinking water networks, secondary water supply and decorative/swimming water applications.

Dimensions

 Installation

Always wear protective clothing, face shield, safety glasses and gloves when working on your unit. Use caution when lifting and mounting equipment. When in doubt, contact Factory for assistance.

Installation Requirements
Power Supply: 115VAC 50/60Hz – provided with 6 foot power cord.
24VDC Unit – option to wire 24VDC directly
CO2 Supply: CO2 (Carbon Dioxide gas) can be supplied with by filling empty canisters provided by Blue-White or another source. A pressure regulator is required to provide proper pressure to Feed System. Pressure shall be no more than 100 psi.
Wall Mount Space: The CO2 Feed System can easily mount to any wall space. We recommend mounting in covered area where exposure to sunlight and rain is minimal.
Wall Mount Weight: Approximately 5 lbs (2.3 kg). Please use appropriate mounting hardware. Stainless steel mounting tabs are provided.

CO2 Flow meter Floats (Desired flow range)
The CO2 Feed System will ship with the PVDF (opaque/white) float (0 – 80 scfh) installed. If the higher flow range of 30-350 scfh is desired, you will need to replace PVDF float with the stainless steel float.

To replace float:

1. Loosen top and bottom union nuts.
2. Slowly pull flow meter body out. Be careful not to loose o-rings.
3. With care, remove top guide rod holder and place to the side.
4. Slowly tilt flow meter until PVDF float slides off guide rod. Place float to the side.
5. Place stainless steel float onto guide rod. Ensure float is in proper “up” position. The larger diameter section of the float should be at the top.
6. Replace the guide rod holder. Be careful not to bend guide rod.
7. With o-rings in place, slide meter body back into place.
8. Tighten top and bottom union nuts.

CO2 Tube connections
Inlet: Use provided 1/4” ID x 3/8” OD tubing to connect to CO2 supply. If using other tubing, tubing must be rated for 100 psi and be compatible with the conditions of the location.
Outlet: Use provided 1/4” ID x 3/8” OD tubing to connect to injection point. If using other tubing, tubing must be rated for 100 psi and be compatible with the conditions of the location.

Wiring
The CO2 Feed System includes a pre-wired cord and standard plug for 110 AC 50/60Hz power outlet for normal operation.
For 24VDC wiring

Failure to operate according to the electrical code of practice may result in electric shock injury or  even death. Note: When in doubt regarding your electrical installation, contact a licensed electrician.

Typical Installation

Installation Instructions

1. . Place and position equipment and secure CO2 Feed System enclosure to solid wall surface. Mount at convenient height for adjustment.
2. Install CO2 Feed System close to CO2 source.
3. Plug power supply cord into properly grounded power receptacle. Check to make sure proper voltage is being used.
4.  Install CO2 heater onto CO2 cylinder, if required.
5. Ensure CO2 cylinder(s) are properly secured.
6. Connect pressure regulator.
7. Connect tubing from regulator to CO2 Feed System inlet connector port. Cut to length.
8. Connect outlet tubing from CO2 Feed System outlet port to appropriate diffuser, injector, or eductor. (Use PTFE tape as necessary when installing injector or eductor.)

The CO2 Feed System includes a pre-wired cord and standard plug for 115 AC 50/60Hz power outlet for normal operation.

Start-Up and Operation

Start Up

1.  After all connections and mounts have been secured and checked, proceed with start up of the system.
2. Open the gas cylinder valve slowly.
3.  Adjust output pressure of the regulator to the desired pressure. Do not exceed 100 psi.
4.  Switch the CO2 Feed System switch to the on position. Switch will illuminate.
5. Adjust the needle valve on the F-440 Flow meter to desired flow rate. We recommended starting at lower setting, monitoring the pH, and then adjusting to greater flow if needed.

Operation

Maintenance and Service

1. Before continued operation, check that all connections are secure. Check for leaks. Re-tighten or secure connections as necessary.
2.  When system is not in use, switch on/off position to “Off”. Lighted switch will turn off.
3. With system running, monitor pH levels, and adjust flow valve accordingly. Be sure flow provided is proper for the water flow, or water volume being treated.
4. Monitor CO2 tank levels, and schedule replacement or refilling accordingly.
5. Check all connections and pressure regulator settings weekly. Re-tighten, adjust, or secure connections as necessary.
6. Check pressure regulator to determine when to refill or replace CO2 cylinders.
7. Clean or replace CO2 tubing as needed. Inspect regularly.
8. See section 9.0 for spare parts and other accessories.

WARRANTY

LIMITED WARRANTY
Your new CO2 Feed System is a quality product and is warrantied for 12 months from date of purchase (proof of purchase is required). The unit will be repaired or replaced at our discretion. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the manual. Warranty status is determined by the serial label and the sales invoice or receipt. The serial label must be on the unit and legible. The warranty status of the unit will be verified by Blue-White or a factory authorized service center.

WHAT IS NOT COVERED

• Wear items.
• Unit removal, or re-installation, and any related labor charge.
• Freight to the factory, or service center.
• Units that have been tampered with, or in pieces.
• Damage to the unit that results from misuse, carelessness such as chemical spills on the enclosure, abuse, lack of maintenance, or alteration which is out of our control.
• Units damaged by faulty wiring, power surges or acts of nature.

PROCEDURE FOR IN WARRANTY REPAIR

Contact the factory to obtain a RMA (Return Material Authorization) number. Carefully pack the unit to be repaired. Please enclose a brief description of the problem as well as the original invoice or sales receipt, or copy showing the date of purchase. Prepay all shipping costs. COD shipments will not be accepted. War-ranty service must be performed by the factory or an authorized service center. Damage caused by improp-er packaging is the responsibility of the sender. When In-Warranty repair or replacement is completed, the factory pays for return shipping to the dealer or customer.

PRODUCT USE WARNING
Blue-White products are manufactured to meet the highest quality standards in the industry. Each product instruction manual includes a description of the associated product warranty and provides the user with important safety information. Purchasers, installers, and operators of Blue-White products should take the time to inform themselves about the safe operation of these products. In addition, Customers are expected to do their own due diligence regarding which products and materials are best suited for their intended applications. Blue-White is pleased to assist in this effort but does not guarantee the suitability of any particular product for any specific application as Blue-White does not have the same degree of familiarity with the application that the customer/end user has. While Blue-White will honor all of its product warranties according to their terms and conditions, Blue- White shall only be obligated to repair or replace its defective parts or products in accor-dance with the associated product warranties. BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSE-QUENTIAL, ARISING OUT OF OR RELATED TO THE FAILURE OF ANY OF ITS PARTS OR PRODUCTS OR OF THEIR NONSUITABILITY FOR A GIVEN PURPOSE OR APPLICATION.

CHEMICAL RESISTANCE WARNING
Blue-White offers a wide variety of wetted parts. Purchasers, installers, and operators of Blue-White products must be well informed and aware of the precautions to be taken when injecting or measuring various chemicals, especially those considered to be irritants, contaminants or hazardous. Customers are expected to do their own due diligence regarding which products and materials are best suited for their applications, particularly as it may relate to the potential effects of certain chemicals on Blue-White products and the potential for adverse chemical interactions. Blue-White tests its products with water only. The chemical resistance information included in this instruction manual was supplied to Blue-White by reputable sources, but Blue- White is not able to vouch for the accuracy or completeness thereof. While Blue-White will honor all of its product warranties according to their terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product warranties. BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE, WHETHER DIRECT, IN-DIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE USE OF CHEMI-CALS IN CONNECTION WITH ANY BLUE-WHITE PRODUCTS

Product Information, Accessories, and Replacement Parts

Accessories ****

Spare Parts

Users of electrical and electronic equipment(EEE) with the WEEE marking per Annex IV of the VEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the callection framework available to them for the return, recycle, recovery of VEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies ontyto countries within the European Union (EU) and Nonway: Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area.

P.N. 80000-722 CO2 Feed System REV 1 20240119| 5300 Business Drive, Huntington Beach, CA 92649 TEL714-893-8529 | FAX 714-894-9492 | www.blue- white.com | sales@blue-white.com

References

• White.com is for sale | www.brandforce.com

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