ZQ500 Series
4-Bay Power Station Installation Guide
© 2014, ZIH Corp.
P1071266-001 October 2014

Proprietary Statements

This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies Corporation.
Product Improvements
Since continuous product improvement is a policy of Zebra Technologies Corporation, all specifications and signs are subject to change without notice.
FCC Compliance Statement
Class B digital device. Tested to comply with FCC standards for home or office use.
WARNING: Exposure to Radio Frequency radiation with certain versions of the printer used with this product. To conform to FCC RF exposure requirements this device shall be used in accordance with the operating conditions and instructions listed in the printer’s User Guide. There are several radio options available with the printer used in conjunction with this product. Additional regulatory information is contained in the printer’s Users Guide in sections devoted to each radio option.
Changes or modifications to this unit not expressly approved by Zebra Technologies Corporation could void the user’s authority to operate this equipment.
Canadian Compliance Statement
This Class B digital apparatus complies with Canadian ICES-003.
“IC:” before the equipment certification number signifies that the Industry Canada technical specifications were met.
It does not guarantee that the certified product will operate to the user’s satisfaction.
Agency Approvals and Regulatory Information

• FCC part 15 Class B
• Canadian STD ICES-003 Class B
• EN55022 Class B European Electromagnetic Radiation Standard
• EN55024 European Immunity Standard
• EN60950 Safety Standard
• VCCI (Japan)
• CE (EU/EFTA)
• SABS (South Africa)

Liability Disclaimer

In as much as every effort has been made to supply accurate information in this manual, Zebra Technologies Corporation is not liable for any erroneous information or omissions. Zebra Technologies Corporation reserves the right to correct any such errors and disclaims liability resulting therefrom.
No Liability for Consequential Damage
In no event shall Zebra Technologies Corporation or anyone else involved in the creation, production, or delivery of the accompanying product (including hardware and software) be liable for any damages whatsoever (including, without limitation, damages for loss of business profits, business interruption, loss of business information, or other pecuniary loss) arising out of the use of or the results of use of or inability to use such product, even if Zebra Technologies Corporation has been advised of the possibility of such damages. Because some states do not allow the exclusion of liability for consequential or incidental damages, the above limitation may not apply to you.
Copyrights
The copyrights in this manual and the label print engine described therein are owned by Zebra Technologies Corporation. Unauthorized reproduction of this manual or the software in the label print engine may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil liability.
ZebraLink and all product names and numbers are trademarks, and Zebra, the Zebra logo, ZPL, ZPL II, Element Energy Equalizer Circuit, and E3 Circuit are registered trademarks of ZIH Corp. All rights reserved worldwide. CG Triumvirate is a trademark of AGFA Monotype Corporation. All rights reserved worldwide. CG Triumviratetm font © AGFA Monotype Corporation. Intellifont® portion © AGFA Monotype Corporation. All rights reserved worldwide. UFST is a registered trademark of AGFA Monotype Corporation. All rights reserved worldwide. All other brand names, product names, or trademarks belong to their respective holders. ©2014 ZIH Corp

Document Conventions

The following conventions are used throughout this document to convey certain information:
Caution • Warns you of the potential for electrostatic discharge.
Caution • Warns you of a potential electric shock situation.
Warning • Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Before you work on any equipment, be aware of the hazards involved with the electrical circuitry and be familiar with standard practices for preventing accidents.
Caution • Warns you of a situation where excessive heat could cause a burn
Caution • Advises you that failure to take or avoid a specific action could result in physical harm to you.
Caution • Advises you that failure to take or avoid a specific action could result in physical harm to the hardware.
Important • Advises you of information that is essential to complete a task.
Note • Indicates neutral or positive information that emphasizes or supplements important points of the main text.

Installation Safety

Caution • Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Warning • It is very important to ensure that the correct power adapter is connected to the cradle.
Note • Zebra Technologies Corporation is not liable for personal injury or damage to any equipment caused by the improper installation of this equipment to any power source.
Caution • This equipment should be installed in accordance with this installation guide and under the supervision of properly trained and qualified personnel.
Caution • Do not place coins, keys, paper clips, or other objects on the cradle or the 5-pin connectors.
Caution • Use only the approved power supply for the ZQ500 4-Bay Power Station. Use of an alternative power supply will void the product warranty and may cause product damage.

Indicator and Parts Descriptions

Descriptions

1. 5-pin docking port connector for printer (4)
2. Power indicator
3. DC power supply input jack

Introduction
The ZQ500 4-Bay Power Station allows a total of four (4) ZQ510 or ZQ520 printers to be docked and charged. The Power Station provides battery charging power while still maintaining all of the printer’s functionality.
The Power Station has one input connection:

• A DC power supply input connects to the supplied AC/DC power adapter.

The following instructions detail the installation and use of the 4-Bay Power Station. Following these instructions closely will ensure safe and reliable performance of the printer when docked on the Power Station.
The user should always refer to the ZQ500 Series Users Guide (p/n P1064404-001) for complete information on using the printer.
The ZQ500 4-Bay Power Station allows you to dock total of four (4) ZQ500 Series printers.
The installation of the Power Station includes a supplied AC/DC power adapter (p/n P1026943-1) , which provides power to run the printers and charge their batteries.
Note • Hardware used to secure the Power Station to the desktop and wall is not supplied in the installation kits.
Note • It is important to leave a free zone around the printer to allow the loading of media.
Required for Installation

• An electric drill with a 1/4” (6 mm) drill bit
• Common hand tools
• Wood screws

Option 1
When attaching the 4-Bay Power Station on the desktop or shelf, use the four (4) through holes circled below:

Option 2
When attaching the Power Station to a wall:

1. Locate wall studs in the mounting area.
2. Drill three (3) holes using the through holes circled below (View 1).
3. Drill three (3) additional holes using the guides on the rear base of the unit circled below (View 2).
4. Use hardware listed above to secure to the wall.

Power Adapter Orientation
The power adapter can attach to the Power Station in two different ways.
Option 1

1. Insert the Power Adapter into the well at the top of the Power Station.
2. Connect the DC Input where indicated below.
3. Run the AC cable through the opening on the opposite end of the well.

Option 2

1. Lay the Power Adapter in the well at the bottom of the Power Station where shown below.
2. Attach two (2) velcro straps to the plastic posts to secure the Power Adapter to the base.
3. Connect the DC Input where indicated below.
4. Run the AC cable beneath the cable clip (where shown) to secure.
   Note • The Power Adapter can also be positioned in the opposite well at the bottom of the Power Station.

Using the Printer on the Power Station
Prepare the printer for docking onto the Power Station by doing the following:

• Remove the battery from the printer.
• Use a coin or small screwdriver to remove the plastic Docking Contacts Cover on the bottom of the printer.
• Re-install the battery.
• If necessary, clean any residue from the docking contacts using a Zebra cleaning pen or a cotton swab with 70% Isopropyl alcohol.
• Angle the front of the printer toward the two (2) guide prongs on the front of the Power Station as shown in Step 1 below. Gently slide the printer onto the Power Station.
• Press the printer down and onto the Power Station until the latches lock it firmly in place (Step 2).
• Verify that the charge LED indicator on the front of the printer and power indicator LED (Figure 1 #2) on the Power Station’s panel are lit.
• Turn the printer on and print a configuration label to verify that the printer is functioning properly. Refer to the ZQ500 Series User Guide for instructions on printing a configuration label.

Note • A printer using an extended battery or exoskeleton can still be docked on the Power Station.
However, a printer housed in a soft case cannot.
All ZQ500 Series printers will charge when docked on the Power Station. See the ZQ500 Series User Guide for instructions.
Printer Removal
Remove the printer from the Power Station by following the steps below:

1. Lift up on the back of the printer.
2. Pivot the printer up and out of the cradle.

Printer Access
The media compartment and operator controls can be reached while the printer is placed on the Power Station.
If you need to take out the printer, follow the removal procedure detailed above in the Printer Installation and Removal section.
The DC input barrel jack connection on the printer can NOT be used while the printer is in the Power Station.
Cradle Indicators
The Power Station has LED indicators on the front panel. The power LED (Figures 1 #2 ) is green when power is supplied to the cradle. Charging status will be displayed on the charge LED on the front of the printer.
A fault condition could be caused by the battery’s internal temperature exceeding its specified limits (too hot or too cold), or could be caused by an internal short in the battery. Allow the battery to return to specified charging temperature range and try to recharge. If the fault condition persists, discontinue use of the battery.
AC Adapter

• AC Input: 100V – 240V
• DC Output: 12V

Note • If the charge LED on the printer is not illuminated, the printer is not seated properly in the Power Station. Eject and re-dock the printer and observe if the charging LED is illuminated.

Appendix A: Technical Specifications

Physical

• Height: 80 mm (3.14 in.)
• Length: 702 mm (27.6 in.)
• Width: 171 mm (6.73 in.)
• Weight (cradle only): 2.6 kg (5.73 lb.)

Environmental

• Operating Temp: -4°F (-20°C) to 104°F (40°C)
• Storage Temp: -22°F (-30°C) to 150.8°F (66°C)
• Humidity: 10% to 90% non-condensing
• Drop: 3 ft. (0.9 m) to concrete (with 4 printers)
• Drop: 4 ft (1.2 m) to concrete (without printers)
• Vibration: Per Mil-Std-810

Technical Support

U.S. Only
Zebra maintains a help line for questions involving installation and use of the 4-Bay Power Station. Please have as much information as possible regarding your particular application ready when you call to enable the technical support personnel to help you. The number in the U.S. is (800)-423-0442 and is open Monday through Friday from 8:00 am to 4:30 P.M. E.S.T. All Others
For technical support, please contact your local Zebra sales representative listed below:
Zebra Technologies Europe Limited
Dukes Meadow
Millboard Road
Bourne End
Buckinghamshire SL8 5XF, UK
T: +44 (0)1628 556000
F: +44 (0)1628 556001
Zebra Technologies Asia Pacific, LLC
120 Robinson Road

06-01 Parakou Building

Singapore 068913
T: +65 6858 0722
F: +65 6885 0838
Zebra Technologies
Latin America Sales Office
9800 NW 41 Street
Suite 220
Doral, Florida 33178 USA
T: +1.305.558.8470
F: +1.305.558.8485

Zebra Technologies Corporation
475 Half Day Road, Suite 500
Lincolnshire, IL 60069 USA
T: +1 847.634.6700 or +1 800.423.0442

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